KOERU STATIC-DISSIPATIVE PLASTIC PANELS

Transcription

1 PVC KOERU Static-Dissipative Plastic Panels Globally, professional manufacturing industries and research facilities have a high-level requirement towards maintaining dust-free environments. Frequently, the proper treatment of static electricity in manufacturing environments has a direct impact on the quality of manufactured products. The use of Static-Dissipative panels as building materials or in machine covers and shields, has become indispensable in many such static electricity-sensitive manufacturing environments. Power-in Global s has thus created its SD range of highly functional static-dissipative panels for use in manufacturing facilities for the semiconductors, liquid crystal displays (LCDs), electronic, medical, pharmaceutical, food manufacturing, precision engineering, and biotechnological industries. The panels can come in PVC, PC or PMMA substrates, depending on usage and environmental requirements. Features Surface resistivity towards static electricity is valued at Ω/cm2, so the material is able to withstand static electricity for a prolonged period, unaffected by temperature and humidity. The anti-static property is also not altered by thermoforming processes. PVC Superior drug-resistance Fire resistance (according to UL-94 V-0 standards) High voltage resistance PC Fire resistance (available in UL-94 V-0 or UL-94 V-2 standards) High impact resistance High heat resistance PMMA High transparency rate High light transmittance

2 Anti-Static Hard Coat Panel Product Order Guide Material Series Product Code PVC PVSD Product Code Fire Resistance Classification Thickness mm UL 94 V-0 3/4/5/8/ /5/ / / / /5/8 Dimensions mm 1212* *2440 PC PCSD UL 94 V-0 3/ UL 94 V-0 PMMA Note: PMSD UL 94 V UL 94 V UL 94 V-0 3/5/8/10 Minimum Order Quantity: 100 pcs. Hard Coating production is available upon request. ( ) Colored panels or panels in special dimensions can possibly be ordered with a minimum order material quantity of 3 metric tonnes, or 100 pcs. Raw material used for the production of PC panels are BAYER MAKROLON GP sheets, unless otherwise specified. PC panels can also be produced using BAYER MAKROLON FR fire-resistant grade materials, which adhere to the UL-94 Standard for Safety of Flammability of Plastic Materials (USA) at the highest level of V-O. It also adhere to the fire safety regulations of all countries, and have a low smoke-concentration and toxicity when burned. It also possess the high impact resistance property of polycarbonate boards. Packaging: ( ) Thickness mm Panels per pack Pallet Foam Board Paper Box Wood Cover Moisture-resistant packaging (PE film) V V V V V Note: For exports, wooden pallets and wooden cover panels shall undergo fumigation. Transport: It is recommended to use a well-ventilated vehicle for delivery of the panels to prevent panel deterioration due to high levels of exposure to heat and moisture. It is also advised to use UV-resistant canvas sheets to cover the material during transportation.

3 PVSD Anti-Static PVC Panel Physical Properties Table (values are based on 3 mm thickness) Properties Units Value Specification Surface Resistance Ω/ cm ~10 8 ASTM D Volume Resistance Ω.cm ASTM D257 Dielectric Strength kv/mm JIS K6911(2006) Static Decay Half-Life sec <0.05 MIL B81705 Water Absorption % 0.03 ASTM D Total Luminous % ASTM D e1 Transmittance Haze % 3.21 ASTM D e1 Specific Gravity g/cm ASTM D792 Pencil Hardness H JIS K5400 Tensile Strength kgf/cm ASTM D Tensile Elasticity kgf/cm ASTM D Elongation % 80 ASTM D638 Bending Strength Kg/cm ASTM D790 Bending Elasticity Kg/cm ASTM D792 Impact Resistance Kgf.cm/cm ASTM D Softening Temperature Heat Distortion Temperature Latitudinal Heat C 59.2 CNS 3143 C 64.3 ASTM D % 1.0 JIS K7133 Shrinkage (CD) Longitudinal Heat % -2.4 JIS K7133 Shrinkage (MD) Coefficient of Linear Thermal Expansion (l/ C) 20~50 C 70.38x10-6 ASTM D Thermal Conductivity (W/m.K) ASTM C Flame-Resistance VO UL 94 Surface resistance value is based on post-processed value. For a detailed properties chart, please request for our full third-party test reports.

4 PCSD Anti-Static PC Panel Physical Properties Table (values are based on 3 mm thickness) Category Properties Specification Units Value Physical Specific Gravity ASTM D Properties Total Luminous ASTM D1003 % Transmittance Haze ASTM D1003 % 2.63 Water Absorption ASTM D570 % 0.15 Surface ASTM D257 Ω/cm2 E6~8 Resistance Pencil Hardness JIS K5400-4B Mechanical Impact ASTM D kgf.cm/cm Properties Resistance Tensile Strength ASTM D638 Psi 9,000 Elongation ASTM D 638 % 110 Bending Strength ASTM D790 Psi 13,500 Compressive ASTM D695 Psi 12,500 Strength Shear Strength ASTM D 732 Psi 10,000 Coefficient of ASTM D696 in/in/ F 3.75 x 10-5 Linear Thermal Expansion Thermal ASTM C W/m.K Conductivity Heat Distortion ASTM D648 F pounds Electrical 500V/sec ASTM 150 KV/mm Properties Dielectric Strength Dielectric ASTM Constant UL 94 - V0/HB Surface resistance value is based on post-processed value. Raw material used for the production of PC panels are BAYER MAKROLON GP sheets PC panels can also be produced using BAYER MAKROLON FR fire-resistant grade materials, which adhere to the UL-94 Standard for Safety of Flammability of Plastic Materials (USA) at the highest level of V-O. They also adhere to the fire safety regulations of all countries, and have a low smoke-concentration and toxicity when burned. They also possess the high impact resistance property of polycarbonate boards. The pencil hardness test value is done on the anti-static surface, in accordance with JIS K5400 standards. For a detailed properties chart, please request for our full third-party test reports.

5 PMSD Anti-Static PMMA Panel Physical Properties Table (values are based on 3 mm thickness) Properties Units Value Specification Surface Resistance Ω/cm2 106~108 ASTM D Dielectric Strength kv/mm JIS K6911(2006) Total Luminous Transmittance % ASTM D e1 Haze % 2.50 ASTM D e1 Specific Gravity g/cm ASTM D792 Pencil Hardness 4H JIS K5400 Adhesion Strength (@1mm2 x 100 cross-cut squares) 10 點 /PASS JIS K5400(1990) Tensile Strength MPa 74 ASTM D Elongation % 5 ASTM D638 Bending Strength MPa 120 ASTM D790 Impact Resistance Kgf.cm/m2 1.4 ASTM D Vicat Softening Temperature Heat Distortion Temperature C 104 ASTM D1525 C 98.6 ASTM D Thermal Conductivity W/m.K ASTM C Flame-Resistance UL 94 Surface resistance value is based on post-processed value. For a detailed properties chart, please request for our full third-party test reports. PMMA panels used for production are standard-grade extruded panels from Garland Plastics Co., Ltd. (Taiwan). Impact resistant hardened panels are available upon request. Anti-static PMMA panels are manufactured upon order, with a production lead-time of 45 days. Optical PMMA panels are available upon request with thickness range 2/3/5/6/8/10mm.

6 Chemical Resistance Table Category Solvents/ Substances Concentration% PVSD PCSD PMSD Acids/Alkalis Hydrochloric Acid 20 Sulfuric Acid 50 Potassium 10 H2O2 25 NaOH 50 SC SC SC NH4OH 25 Citric Acid 100 Organic Solvents Methyl Alcohol 100 Ethyl Alcohol 100 IPA 100 IBA 100 EAC 100 Acetone 100 SC NG Toluene 100 MEK/Butanone 100 SC SC NG Methyl Alcohol 100 Others Water 100 Saline Solution 30 ph-neutral Detergent 100 Test Method:Solvents/ Solutions are dropped onto material surface and left untouched for 30 minutes. Appearance is then checked for changes. -material is not affected by solvent/ solution, surface resistance is unchanged. SC -material is slightly affected by solvent/ solution, with slight visible change in surface appearance, and surface resistance is unchanged. NG -material is affected by solvent/ solution, with visible change in surface appearance. The tests show that the appearance of the SD series products is not affected by the use of alcoholic solvents on the surfaces. In environments with highly corrosive substances, it is recommended to use SD panels which has gone through special chemical-resistant treatment, so as to reduce panel material damage.

7 Common Cleaning Agent Wipe Test Solvent/ Concentration Post-production Times PVSD PCSD PMSD Solution % surface resistivity wiped Ω/cm2 250 Isopropyl Alcohol 100 E6~ Ethanol 100 E6~ Pure water 100 E6~ Test sample thickness: 3mm,Wiping strength load 250g, Wiping distance 50mm,Wiping speed 50 /min not affected; surface resistance is unchanged SC slightly affected; surface resistance is unchanged NG affected The tests show that SD series products are not affected by the use of alcoholic solvents to clean the surfaces. The surface resistance remains at post-production standards of E6~8Ω despite the material undergoing 1500-cycle Isopropyl Alcohol and Ethanol wipe tests. For daily cleaning, dust-free microfiber cloths (with some alcohol if desired) are recommended. Should there be obvious scratches on the material surface, it is necessary to immediately test the material to check if the surface resistivity level is affected by the scratches. If the surface resistivity is indeed affected, it is recommended for the panel to be replaced. The anti-static performance of the product may be affected by use or maintenance habits, and thus the test values listed above are for application reference only, and do not form the basis for any official guarantees or citations.

8 Limited Warranty Tests on properties of panels should be performed prior to further cutting and processing of the panels. Power-In Global is not responsible for the replacement or product liability claims of post-processed panels, or panels with the protective films removed. The values indicated in the property tables in this document are obtained from third party laboratory tests, and are to our best of knowledge accurate as provided by the laboratories. These values act as a reference for purchase and application of the panels, and do not result in any legally binding conditions, responsibilities, or product warranty, whether expressed or implied. Our warranty is limited to clients who have agreed to the terms and regulations expressed in our sales contracts and also guidelines for use. As usage patterns and environmental conditions vary, and are beyond the control of Power-In Global, our company is unable to take on any responsibilities for claims arising for the listed specifications and test values for the Static Dissipative Plastic Panels. The information listed here shall not be used as a basis for patent infringement claims in Taiwan, Republic of China, or the countries out of Taiwan. Properties of panels that have undergone further processing or installation processes may have been altered, and thus Power-In Global is not able to warrant any physical properties that are the result of such further alterations. Power-In Global also has no direct control over the correct use of the panels, or the use of the panels as part of a final design. The information provided here shall not constitute any expressed or implied warranty or guarantee by Power-In Global, and shall not be used as the basis for applications other than those recommended.

9 Usage Precautions 1. When considering the use of Static Dissipative Plastic Panels, it is necessary to consider the surrounding temperature, presence of chemicals, the effect of UV-rays, external pressure, as well as other environmental conditions. 2. Physical properties and other values listed are obtained from standard laboratory tests, and do not constitute any basis for performance guarantee. 3. It is necessary to ensure that other materials used in conjunction or in the immediate vicinity of Static Dissipative Plastic Panels do not contain any agents that may damage the panels. (E.g. elastic PVC and rubber.) Installation Precautions 1. During installation of the Static Dissipative Plastic Panels, it is necessary to put on basic protective gear (such as gloves and goggles), as well as use the correct tools and machines. 2. Fumes or other gaseous substances may be emitted during the cutting and welding process of the Static Dissipative Plastic Panels. It is thus necessary to ensure that the installation site is sufficiently ventilated. 3. When installation is done with adhesives or solvents, it is necessary to take precaution against gas poisoning, fire, explosions and other inherent dangers. It is again necessary to ensure sufficient ventilation at the installation site, and adhere to use precautions of the individual materials and substances used for installation. Disposal of surplus materials 1. Flame-resistant PVC panels, would generate poisonous fumes when burnt. Do not incinerate itself. 2. Waste disposal guidelines should be adhered to. Storage and Transport 1. It is recommended to store the panels in a shaded and well-ventilated location that is not exposed to direct sunlight. 2. During transportation, it is necessary to shield the panels from direct sunlight, such as through the use of anti-uv canvas sheets. It is also recommended to transport the panels using an open-box type vehicle to maintain ventilation and lower temperatures during transportation.