CEMENT INDUSTRY. Refractory Concept Solutions. a member of Imerys

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1 CEMENT INDUSTRY Refractory Concept Solutions a member of Imerys

2 CALDERYS PERFORMANCE YOU CAN TRUST For all industries with extreme temperatures and working conditions, Calderys is there for you. Combining a global network with local expertise, we offer customised solutions wherever you are: from monolithic refractory to bricks and precast shapes to a full range of engineering and installation services. KEY POINTS Over 100 years of refractory experience Over employees across 33 countries 19 plants in 16 countries totaling tons capacity Annual revenue of over 500 million 1 Global Technology Centre and 15 Customisation Labs 150 major projects implemented every year Wholly-owned subsidiary of Imerys Group 2

3 CEMENT INDUSTRY INSTALLATION TECHNIQUES Dry gunning (Conventional and High Density) Casting and Pumping Bricking Rodding Wet gunning / Spraycasting Patching Ramming Hyrate gunning 3

4 OUR VALUE TO THE CEMENT INDUSTRY CALDERYS has developed end-to-end solutions for the Cement industry, combining innovative products, engineering know-how, project management and installation services. We work as one team with our customers striving to deliver high-performing and reliable customised solutions. CALDERYS is considered a supplier of choice by all major Cement producers as well as by the top specialised engineering companies in the world. To a large extent our success is due to a global network of engineers and experts that we have built and grown over the past 100 years to serve the Cement market. Global Experts Network Our industry experts and engineers across the globe are exchanging ideas and best practices on a daily basis, constantly improving our offer to you with the newest and most efficient solutions on the market. This allows us to provide you an unparalleled level of reactivity and flexibility when handling international projects. Project Management Our team of project managers is experienced in both partial and turnkey assignments. Our goal is to deliver your projects on time and on budget in a seamless manner and in the safest environment for your people. Installation To better meet your needs and guarantee the best performance of our products,we have our own installation teams that we dispatch at your premises for a quick and care-free installation of your refractories. Our supervisors and teams worldwide are trained to observe the highest safety and quality standards while working on your site. 4

5 OUR SERVICES Material Selection Calderys will select the optimal solution for you from our full range of shaped, unshaped, and precast products that cover all the equipment in your Cement plant. Quality Control We comply with strict testing procedures on both raw materials and finished products in all of our production facilities across the globe. Project Management Our teams manage your refractory installation from start to finish, ensuring a smooth, safe, and timely delivery of your project. Analysis Before we start a job, we complete an extensive analysis of your process, equipment, and working conditions in order to provide the best solution for your needs. 5

6 Design Our engineering teams provide tailor-made solutions to ensure the best performing refractories for your Cement plant. Logistics Calderys logistics personnel look after the timely delivery of our products to your sites across the world. Installation We strive to install your refractories with minimum downtime while maintaining the performance and the cost-effectiveness of our products. Maintenance We offer regular and predictive maintenance as well as rapid round-the-clock response to emergencies. 6

7 INNOVATION At Calderys, innovation is a key priority keeping us proactive to better anticipate customer needs and market trends. Discover some of the main elements of our innovation philosophy. Beyond product development Innovation at Calderys goes beyond products: We are pioneering new installation techniques, improving equipment to deliver higher yields, and creating new services to always bring more value to our customers. Global network Calderys leverages global expertise & resources from the worldwide Imerys group. Local adaptability 15 strategically-located customisation labs around the globe to meet country-specific demands with fast response time. Advanced project management We use the latest digital tools to ensure the most efficient path from idea generation to product launch. Safety focus Beyond strict safety protocols in our labs, we deliver safer new products & installation processes (i.e. to reduce air pollution, optimise formulas for higher health standards). 7

8 INNOVATIVE SOLUTIONS CALDE MAG CAST This is the solution of choice wherever high temperatures up to C occur in combination with thermal cycles and a heavy chemical load including clinker phases. Unlike magnesia spinel bricks that are commonly used in these areas, CALDE MAG CAST is a self-adapting solution. Easy application Significant coating surface area Risk-free heating up Short term partial repairs in rotary kiln 8

9 KEY SUMMARY SOLUTIONS Precast Calderys has the capability to produce a wide-range of pre-dried precast shapes both at our locations and on your premises. Shapes vary on size and complexity to satisfy all customer requirements Fast and safe installation Easy replacement Minimum downtime of your equipment Increased performance due to controlled factory production and dry-out Non cement microsilica based high performance products CALDE SOLGEL and CALDE QD TM have high abrasion resistance and don t require curing. They can be easily installed through various techniques and are immediately ready for a Risk-free heating up. CALDE SOLGEL High alkali resistance (HAR lining) Long shelf life (up to 18 months) CALDE QD TM One component material 20-25% less water during installation than LCC 9

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