FALSEWORK SOLUTIONS: SLAB SHORING SYSTEM - ROYALFRAME50 SERIES

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1 ROYALFRAME50 SLAB SHORING SYSTEM ROYAL FRAME 50 ROYALframe50 is a lightweight, improved alternate formwork shoring frame. It has galvanised tube legs, each with a 51mm outside diameter and a safe work load (SWL) of 40kN. The ROYALframe50 series is manufactured and certified to Australian Standards using seamless steel tube for increased tensile strength, pressure ratings and durability. When steel tube is rolled and welded, the weakest point in the tube is the welded seam. A seamless steel tube eliminates this weakness, so that tensile strength is uniform around the circumference. These frames are strong, light and easy to handle, making them quick to assemble and dismantle. The 1500mm 2400mm high frames have three (3) horizontal bars, rather than the conventional two (2), making it safer and easier to achieve safe working platforms. The frames are 1200mm wide, facilitating ease of transport. Frames may be stacked in bundles and laid flat side by side to fit within the 2400mm wide truck tray. The ROYALframe50 has an additional drop latch pin to assist with on-site frame spacing flexibility and is compatible with other manufacturers pin locations. Description Width (mm) Height (mm) Weight (kg) Code Number ROYALframe RF5006 ROYALframe RF5009 ROYALframe RF5012 ROYALframe RF5015 ROYALframe RF5018 ROYALframe RF5021 ROYALframe RF5024 ROYAL FRAME 50 SLIM This special 900mm, slim width shoring frame has the same features and benefits as the standard 1200mm wide ROYALframe50. These unique frames are strong yet lighter to handle, making them faster and easier to work with, and further reducing labour costs in assembling and dismantling. These frames may be used as a standard shoring frame system with the additional advantage of being narrower, giving the flexibility for assembly around restricted areas such as between narrow rooms, or pre-cast or prefabricated plasterboard or plastic wall bracing, or within corridors and stair case landings. They are easy to handle and manoeuvre through and around corridors, stair cases, and pre-cast/prefabricated wall bracing. This 900mm wide frame is the perfect solution for quickly and easily creating a bracing bay on the modular slab panel system (i.e. the 1800mm x 900mm wide aluminium ROYALdek system). These slim frames use the same components as the ROYALframe50 (including jacks, crowns and braces). Description Width (mm) Height (mm) Weight (kg) Code Number ROYALframe50 Slim RF50069 ROYALframe50 Slim RF50099 ROYALframe50 Slim RF50129 ROYALframe50 Slim RF50159 ROYALframe50 Slim RF50189 ROYALframe50 Slim RF50219 ROYALframe50 Slim RF50249 FALSEWORK SOLUTIONS: SLAB SHORING SYSTEM - ROYALFRAME50 SERIES 15

2 FALSEWORK SOLUTIONS: SLAB SHORING SYSTEM - ROYALFRAME50 SERIES ROYAL JACK 50 The ROYALjack50 is an adjustable screw jack with an effective height of 580mm. It has a 40mm diameter coarse rolled thread, which is inserted into the ROYALframe50 legs to give an SWL of 25-40kN. The ROYALjack50 tube is manufactured using seamless steel tube, which has the benefit of increased tensile strength, pressure ratings and durability. These jacks have the same load capacity as the conventional shoring jacks (48mm OD), however ROYALjack50s are lighter making them faster and easier to use and handle than the conventional shoring jacks. The ROYALjack50 is available with three (3) styles of heads: a Double U head, which fits two (2) bearers, a Single U Head, which fits one (1) bearer, or as a flat jack. The flat jack plate has a 30mm diameter hole to allow a spigot to be inserted for a ROYAL U Head Hat attachment to convert a flat jack into a U Head jack and also allows the ROYALdek Crown to be inserted to be used for modular aluminium slab panels. These jacks have a long-handled nut which gives better leverage to use and turn on the coarse thread making it easier to adjust at assembly stage to the desirable height and quick to release when dismantling. The nut is manufactured from cast steel for durability and reduced hammer impacts. The ROYALjack50 is used throughout the ROYALframe50 series, the ROYALformstage system, (modular scaffolding system) and the open-ended, 51mm OD vertical standards. ROYALjack50 Flat No RJ50F2 ROYALjack50 U Jack No RJ50U2 ROYALjack50 U Head No. 2 Small 4.5 RJ50U2S ROYAL SPIGOT 50 The ROYALspigot50 is a 40mm diameter frame connector, spigot or joiner, made from galvanised steel tube to be long lasting. They are light and easily inserted into the legs of the ROYALframe50 to connect frames vertically so that the frames may be added on top each other so that the falsework may be extended to the desirable strutting height. They are also used in the ROYALformstage (modular formwork and scaffolding) system when joining open-ended vertical standards to achieve the desirable strutting height. ROYALspigot50 Connector 0.43 RFS50 ROYAL ROCKET 50 The ROYALrocket50 is a simple and effective attachment used to extend the frame leg by either 300mm or 500mm. It is made from galvanised steel tube, has a 51mm diameter and a welded 60mm OD outer sleeve, which slides over the top of frame leg to maintain the leg s vertical extension. The ROYALrocket50 is used to extend the ROYALjack50, reducing the need for additional frames and base flat jacks and saving time and money. ROYALrocket50 Frame Extension 300mm 2.30 RR503 ROYALrocket50 Frame Extension 500mm 3.25 RR505 ROYAL INNER 50 The ROYALinner50 is a telescopic inner extension made from seamless galvanised tube (38mm outside diameter x 1100mm long) with regularly spaced, 16mm diameter prop pin holes and a 150mm x 150mm base plate. It acts as a telescopic frame leg extension for the ROYALframe50 that uses the frame holes to secure the inner extension. It is an ideal solution for achieving greater height range and flexibility over the adjustable screw jacks for those higher strutting structures. Using the ROYALinner50 may reduce or eliminate the need for additional frames and/or rockets. ROYALinner RFI50 16

3 ROYAL SHORING COMPONENTS & ACCESSORIES (SUITED FOR BOTH ROYALframe50 and ROYALframe60 Systems) ROYAL FRAME BASE PLATES ROYAL frame base plates are placed under the formwork shoring frame s vertical legs. They distribute the load from vertical leg load-bearing member to the supporting structure. They are fundamentally required to enable the falsework to remain stable, even when exposed to different load combinations. They are used on flat surfaces where jacks are not required or on freshly laid concrete. Two (2) types are available, including the base plate with spigot, which is secured under the leg during assembly, or the flat base plate which may be slid under the frame s leg after assembly. ROYALframe Base Plate 0.70 RFBP ROYALframe Base Plate with Spigot 1.00 RFBPS ROYAL U HEAD HATS The U Head hat is a versatile attachment into which the spigot fits. It fits into the top plate of the inner prop s head, and/ or the flat jack s plate, creating a U shape (200mm x 200mmx 8mm) that fits over the flat 150mm x 150mm plate to accommodate one or two 100mm wide timber bearers side by side, to act as a U Head. ROYAL U Head Hat 3.2 RUHH ROYAL SHORING COMPONENTS ROYAL BRACE SF IMPERIAL BRACE SYSTEM ROYALbraces are lightweight hinged 27mm diameter steel cross braces, used to support, space and brace falsework shoring frames by connecting two frames to make a frame tower. These cross braces are locked in position at either end of the brace with drop latch pins. The ROYALbrace SF is a traditional cross brace that uses the imperial measurement system (feet and inches). Length measurements below are taken from centre line hole to centre line hole. Description Dimensions Length (mm) Weight (kg) Code Number ROYALbrace 34 3ft frame; 4ft span RB34 ROYALbrace 35 3ft frame; 5ft span RB35 ROYALbrace 36 3ft frame spans 6ft) RB36 ROYALbrace 44 4ft frame spans 4ft RB44 ROYALbrace 45 4ft frame spans 5ft RB45 ROYALbrace 46 4ft frame span 6ft RB46 ROYALbrace 54 5ft frame span 4ft RB54 ROYALbrace 55 5ft frame span 5ft RB55 ROYALbrace 56 5ft frame span 6ft RB56 ROYALbrace 64 6ft frame span 4ft RB64 ROYALbrace 65 6ft frame span 5ft RB65 ROYALbrace 66 6ft frame span 6ft RB66 ROYAL CANTILEVER BRACKET The ROYALcantilever bracket is a fixed triangular support which is designed for supporting small overhanging slabs. The bracket may be simply hooked onto the horizontal ledger bar and bearing on the shoring frame leg of the ROYALframe50 or ROYALframe60. At the end of the triangle is a tubular end to support an adjustable jack. An additional fixed angled spigot on the triangle allows for an additional prop on angle to brace and support the bracket for extra support should it be required. ROYAL Cantilever Bracket RCB50 ROYAL Cantilever Bracket RCB60 17

4 FALSEWORK SOLUTIONS: SLAB SHORING SYSTEMS ROYALFRAME60 SERIES SLAB SHORING SYSTEMS ROYALFRAME60 SERIES ROYAL FRAME 60 The ROYALframe60 is a heavy duty, conventional formwork shoring frame. It has galvanised tube legs, each with a 60mm outside diameter and a safe work load of 45kN, manufactured and certified to Australian Standards. The frame uses the Imperial System of measurement (feet and inches) with a width of inches (1280mm) and heights ranging from 2ft 7ft (610mm 2134mm). Two horizontal bars and a welded, V-shaped tubular bracing system span between the two vertical legs.the drop latch pins are located above the top horizontal bar, 150mm from both top and bottom of the legs (on a 6ft frame). Description Height (Ft) Length (mm) Weight (kg) Code Number ROYALframe60 2ft RF602 ROYALframe60 3ft RF603 ROYALframe60 4ft RF604 ROYALframe60 5ft RF605 ROYALframe60 6ft RF606 ROYALframe60 7ft RF607 ROYAL JACK 60 The ROYALjack60 is an adjustable screw jack with an effective height of 650mm. It has a 48mm diameter coarse rolled thread seamless tube for increased tensile strength, pressure ratings and durability. It is inserted into the ROYALframe60 legs to give an SWL of 25-45kN. The jacks are heavy duty and are available as either a Double U head, which fits two (2) bearers, or as a flat base. The flat base has a 30mm diameter hole to allow a spigot to be inserted, so as to allow the flat jack to be used as a U head jack if required. These jacks have a long-handled nut which improves leverage, making it easy to turn on the coarse thread and easily adjust its height at assembly stage. It also provides a quick release for dismantling. The nut is manufactured from cast steel for durability and reduced hammer impact. ROYALjack60 Flat No RJ60F2 ROYALjack60 Flat No RJ60F3 ROYALjack60 U Head No RJ60U2 ROYALjack60 U Head No RJ60U3 ROYAL SPIGOT 60 The ROYALspigot60 is a 48mm diameter frame connector, spigot or joiner, made from galvanised steel tube. It is inserted into the leg of the ROYALframe60 leg to connect frames vertically and extend strutting height. They are also used in open-ended standards and the ROYALformstage high strutting modular scaffolding system. ROYALspigot60 Connector 0.65 RFS60 18

5 ROYAL ROCKET 60 The ROYALrocket60 is a simple and effective attachment used to extend the ROYALframe60 by either 300mm or 500mm. It is made from galvanised steel tube, has a 60mm diameter and a welded 60mm outer sleeve which slides over the top of the frame leg to maintain the leg s vertical extension. The ROYALrocket60 may also be inserted into the ROYALjack60 to achieve extra strutting height. Its use reduces the need for additional frames and base jacks while saving time and money. ROYALrocket60 Extension 300mm 3.25 RR603 ROYALrocket60 Extension 500mm 4.25 RR605 ROYAL ROCKET 60 ADJUSTABLE The ROYALrocket60 Adjustable attaches to the leg of the shoring frame and allows the ROYALinner60 to be inserted and become a telescopic extension. It is adjustable by the prop nut. ROYALrocket60 Adjustable 5 RR60A ROYAL INNER 60 The ROYALinner60 is a telescopic inner extension made from seamless galvanised tube. It acts as a telescopic frame leg extension that uses the frame holes to secure the inner extension. It is an ideal solution for achieving greater height range and flexibility over the adjustable screw jacks for those higher strutting structures. Using the ROYALinner60 may reduce or eliminate the need for additional frames and/or rockets. Description Length (mm) Weight (kg) Code Number ROYALinner60 No RFI601 ROYALinner60 No RFI602 Available in other sizes upon request. ROYAL BRACES M METRIC SYSTEM ROYALbraces are lightweight hinged 27mm diameter steel cross braces, used to support, space and brace falsework shoring frames. They connect two (2) frames to make a frame tower. These cross braces are locked in position at the ends of the brace by the frame drop latch pins. ROYALbraces M is a special METRIC brace system which spans shoring frames such as the ROYALframe60. It allows the use of 1200mm, 1500mm and 1800mm modular aluminium slab panels (such as the ROYALdek slab panel system (1800mm x 900mm) to be used on the shoring frame towers. Metric metal captive deck planks such as the ROYALformstage hook planks may also be used on shoring frames such as ROYALframe60. Description Dimensions Weight (kg) Code Number ROYALbrace M 34 3ft frame; 1200mm span 2.6 RBM35 ROYALbrace M 35 3ft frame; 1500mm span 3.1 RBM36 ROYALbrace M 36 3ft frame; 1800mm span 3.7 RBM36 ROYALbrace M 44 4ft frame; 1200mm span 2.9 RBM44 ROYALbrace M 45 4ft frame; 1500mm span 3.4 RBM45 ROYALbrace M 46 4ft frame; 1800mm span 3.9 RBM46 ROYALbrace M 54 5ft frame; 1200mm span 3.3 RBM54 ROYALbrace M 55 5ft frame; 1500mm span 3.7 RBM55 ROYALbrace M 56 5ft frame; 1800mm span 4.2 RBM56 ROYALbrace M 64 6ft frame; 1200mm span 3.7 RBM64 ROYALbrace M 65 6ft frame; 1500mm span 4.1 RBM65 ROYALbrace M 66 6ft frame; 1800mm span 4.5 RBM66 FALSEWORK SOLUTIONS: SLAB SHORING SYSTEMS ROYALFRAME60 SERIES 19

6 FALSEWORK SOLUTIONS: MODULAR ALUMINIUM PANEL SYSTEMS 20 ROYALFORMSTAGE MODULAR HIGH STRUTTING FORMWORK & SCAFFOLDING SYSTEM ROYAL FORMSTAGE ROYALformstage is a steel modular metric scaffolding system, used as falsework and/or safety scaffolding. Ideally used as: Standard strutting falsework 1m to 3m heights; High strutting falsework 3m to 20m with safety catch decks; Scaffolding with edge protection for fall prevention; and Working platforms at heights from 1m to 20m in 500mm increments. The system is quickly and easily installed and dismantled in a modular grid and can be used with either ROYALdek panels or conventional formwork. Similar to Kwikstage scaffolding but with vertical standards that have a larger diameter (51mm) and a thick 4mm tube wall V welded at a nominal 500mm. The standards are open ended to enable the ROYALjack50 and the ROYALspigot50 to be inserted at varying heights. The system works on a metric grid so that that ROYALdek panels may be directly installed over the standards without the use of beam supports. Alternatively, LVL beams can support ROYALdek panels or the system can be used as a simple traditional timber and plywood formwork construction. Standard Kwikstage horizontal components such as ledgers and transoms are compatible and may be used together with ROYALformstage as the same V press sections are used for connections of wedges, thus making it even more user friendly.