Rules for Classification and Construction Analysis Techniques

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1 V Rules for Classification and Construction Analysis Techniques 1 Hull Structural Design Analyses 4 Guidelines for of Multipurpose Vessels Edition 2013

2 The following Guidelines come into force on 1 May Germanischer Lloyd SE Head Office Brooktorkai 18, Hamburg, Germany Phone: Fax: headoffice@gl-group.com "General Terms and Conditions" of the respective latest edition will be applicable (see Rules for Classification and Construction, I - Ship Technology, Part 0 - Classification and Surveys). Reproduction by printing or photostatic means is only permissible with the consent of Germanischer Lloyd SE. Published by: Germanischer Lloyd SE, Hamburg

3 Chapter 4 Guidelines for of Multipurpose Vessels Table of Contents Table of Contents Section 1 Basic Principles A Application, Scope B Strength Analysis C Structural Modelling D Loads and Loading Conditions E Calculation and Evaluation of Results A General B Structural Idealization C Boundary Conditions D Loading Conditions E Load Cases F Model Check G Evaluation H Documentation Appendix A Section 3 Extended Scope of Analysis A General B Tween Deck Load Cases C Crane Load Cases with Jib in Corner Position D Grain Bulkhead Load Cases Edition 2013 Germanischer Lloyd Page 3

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5 Chapter 4 Guidelines for of Multipurpose Vessel Section 1 Basic Principles Section 1 Basic Principles A Application, Scope B Strength Analysis C Structural Modelling D Loads and Loading Conditions E Calculation and Evaluation of Results A Application, Scope A.1 These Guidelines specify the procedure for global strength assessment of multipurpose vessels (MPV) by means of Finite Element (FE) analysis. Application of this advanced analysis method, amending the standard Rule scope, allows evaluating complex structures using a more refined approach, thus enabling further optimisation of structural designs and material utilisation. A.2 Multipurpose vessels are ships equipped with appropriate facilities to carry general cargo, heavy cargo, project cargo and containers. Frequently observed characteristics are: large deck openings and small deck strakes long cargo holds heavy lift cranes, generally situated at the ship sides arrangement of a stability pontoon for heavy lift operations large uniform distributed loads on tank tops (block loads) large uniform distributed loads and container stack loads on weather deck covers close fitted weather deck covers with stoppers at one ship side and if needed, stoppers at the opposite side to limit transverse deformations transmission of high hatch cover stopper forces into the hatch coaming at port and starboard sides arrangement of tween deck covers at different vertical positions A.3 The structural analysis is to be carried out on the basis of permissible stresses in accordance with GL Rules for Hull Structures (I-1-1). A.4 Section 1 of these Guidelines outlines basic principles governing the FE analysis. A.5 provides detailed guidance for a global strength analysis of multipurpose vessels, using a finite element model of the entire vessel. A global FE analysis focuses on global stresses and deformations. A.6 Computer programs used for finite element analyses have to be generally acknowledged and accepted. All finite element programs that yield results to the satisfaction of Germanischer Lloyd are considered recognised. A.7 Required fatigue strength assessment is to be based on GL Guidelines for Fatigue Strength Analyses of Ship Structures (V-1-2). Edition 2013 Germanischer Lloyd Page 1 1

6 Chapter 4 Guidelines for of Multipurpose Vessel Section 1 Basic Principles B Strength Analysis B.1 In general, a strength analysis comprises the following steps: identifying the objective, type and extent of the analysis modelling the ship s structure and specifying appropriate boundary conditions specifying load cases and the associated applied loads solving the system of equations evaluating and assessing the results B.2 Regarding structural modelling, boundary conditions and loading, certain simplifications are possible or necessary, depending on the objective of the analysis and the type of structure to be analysed. B.3 In ship structural analyses, deformations and stresses can usually be subdivided into the following categories, depending on the structural conditions: global deformations and stresses of the hull girder and the primary structural members local deformations and stresses of primary and secondary structural members locally increased stresses in structural details and discontinuities B.4 Global deformations and stresses B.4.1 The structural response of the hull girder and the primary structural members under normal, shear, bending and torsional loads is characterised by global (i. e., large area) deformations and stresses. Furthermore, crane load cases are important and need to be analysed. B.4.2 Primary structural members of multipurpose vessels comprise floors, bottom girders, side and deck transverses, stringers, longitudinal and transverse deck strips, deck girders, and crane supporting members and associated components, each including the effective part of the plating and stiffeners. B.4.3 The resulting stresses are nominal stresses, i. e., stresses that also result from integral quantities of sectional forces and moments and from cross-sectional properties. Global nominal stresses generally include the effective breadths, but not locally increased stresses. B.5 Local deformations and stresses B.5.1 stresses. In secondary structural members local loads can give rise to additional local deformations and B.5.2 Secondary structural members comprise all frames, stiffeners, longitudinals, beams and the effective breadth of plating as well as the associated tripping and supporting brackets. Their bending, shear and torsional stiffness must be accounted for. B.5.3 B.5.4 The effective plate breadth shall be taken into account. The resulting stresses are nominal stresses which are to be superimposed on global stresses. B.6 Locally increased stresses B.6.1 Locally increased stresses in structural details and discontinuities have to be separately assessed for fatigue strength. Here, a distinction is made between three types of stresses: maximum stress in the notch root structural or hot spot stress, defined alternatively for welded joints stress at crack tips. Special parameters are used to assess this stress Edition 2013 Germanischer Lloyd Page 1 2

7 Chapter 4 Guidelines for of Multipurpose Vessel Section 1 Basic Principles B.6.2 Under realistic load assumptions for typical structural shipbuilding details, the maximum stress in the notch root, e. g., the stress in the rounded edges of cut-outs, may exceed the elastic limit of the material. Instead of the nonlinear notch stress σ and the associated strain ε, the notch stress σ k can be determined and assessed for normal cases under the assumption of linear elastic material behaviour. For very sharp notches, the local supporting effect of the material can be considered with a correspondingly enlarged notch radius. B.6.3 In complex welded structures, only the stress increase as a result of the structural geometry is generally considered in the analysis, whilst that caused by the weld toe is considered during the assessment. This leads to the structural or hot spot stress σ s at welds, and this is determined under the assumption of elastic material behaviour. B.6.4 Apart from a direct calculation of locally increased stresses, it is possible to use catalogued stress concentration factors or FAT classes. When using concentration factors and FAT classes, the associated nominal stresses have to be determined with sufficient accuracy in accordance with their definition. Moreover, the ranges of application and validity for the catalogued data are to be observed. B.6.5 Fatigue strength requirements are given in GL Rules for Hull Structures (I-1-1), 0. Assessment procedures are specified in GL Guidelines for Fatigue Strength Analyses of Ship Structures (V-1-2). C Structural Modelling C.1 Types of structural models C.1.1 Global model of the hull A global model of the hull girder is normally used for the global strength analysis of the entire hull girder and its primary structural components. For 3D modelling of all primary structural components, loads can be applied realistically, and the structural behaviour of complex ship structures, including interactions between individual components, can be taken into account, see. To obtain a realistic load transfer into the ship structure for crane load cases it is necessary to incorporate simplified models of the crane columns for load application. C.1.2 Local models Local models are used for the strength analysis of secondary or special components and structural details. Usually, the investigation focuses mainly on the analysis of local structural behaviour and/or locally increased stresses in structural details and discontinuities. C.2 Elements used for structural modelling C.2.1 Selecting the type of element used primarily depends on the objective of the analysis. The characteristics of the selected element type have to be suitable to reflect with sufficient accuracy the stiffness of the structure and the stresses to be analysed. C.2.2 Usually, the following types of elements are used for strength calculations of ship structures: truss elements (1D elements with only axial stiffness) beam elements (1D elements with axial, shear, bending and torsional stiffness) plane stress elements (PSE), (2D elements with membrane stiffness in the plane, but without out-ofplane bending stiffness) plate and shell elements (2D elements with membrane, bending and torsional stiffness) boundary and spring elements. When using different element types, attention shall be paid to the compatibility of the displacement functions as well as the transferability of boundary loads and stresses, particularly when coupling elements with and without bending stiffness. Edition 2013 Germanischer Lloyd Page 1 3

8 Chapter 4 Guidelines for of Multipurpose Vessel Section 1 Basic Principles C.3 Checks of the model The geometry of the modelled structure, the chosen elements, the associated material characteristics as well as the applied boundary conditions have to be checked systematically to eliminate errors. D Loads and Loading Conditions D.1 General notes D.1.1 In the following, a general procedure for the selection of loading conditions and related load cases is given. Due to the nature of MPVs, this has to be adapted to the individual ship design and the ship s operational procedures in compliance with the ship s loading manual. The selection of relevant loading conditions and load cases should be agreed upon with GL. D.1.2 Relevant loads for global strength analyses of ship structures can generally be classified into the following types: static (stillwater) loads from the light ship weight, from the ship s cargo and from the hydrostatic pressures caused by buoyancy and tank contents wave-induced loads, i.e., hydrodynamic pressures, loads from accelerated masses and tank contents, as well as internal and external hydrodynamic impact forces and other variable loads from the ship's operation, e.g., from the action of cranes, stability pontoons, etc. loads on bow and stern structures caused by slamming D.1.3 Selection and generation of load cases to be analysed shall be done in such a way that, with respect to the sum of the forces and moments, either fully balanced load cases are created or clearly defined, realistic sectional forces and/or deformations are obtained at model boundaries and/or supports. D.1.4 Since several load components mentioned are stochastic and selecting and obtaining relevant load cases may be complex, there are simplified procedures that can be used for practical cases. Moreover, there are special procedures to determine wave-induced loads, and these procedures can also be applied to obtain other stochastic loads. D.2 Simplified procedures D.2.1 Under this approach, selected (deterministic) load cases are considered that are decisive for the strength of the structural areas under analysis. In general, these load cases consist of unfavourable, but physically meaningful, combinations of diverse load effects. To assess fatigue strength, load cases are to be selected to generate both maximum and minimum stresses at critical locations. D.2.2 In general seagoing load cases represent unfavourable loading conditions combined with the following unfavourable wave situations: waves from astern and ahead causing vertical hull girder bending and local loads on the ship s forebody oblique waves from astern and waves from ahead for the ship in its upright position (relevant for container loading conditions) D.2.3 In accordance with the scope of work, several load cases resulting from defined loading conditions for MPVs have to be generated, such as: Harbour loading conditions: calculate maximum inward and outward deflections of hatch coaming tops to determine clearances of deflection limiters. Their clearances shall be sufficient to allow hatch cover operations under all harbour loading conditions. Crane load cases causing maximum crane moments for crane outreaches to port and starboard side for open, closed and partly closed hatch covers. Loading conditions causing high loads on weather deck hatch covers to obtain seagoing load cases in combination with large roll angles leading to large deformations of hatch coaming tops and severe Edition 2013 Germanischer Lloyd Page 1 4

9 Chapter 4 Guidelines for of Multipurpose Vessel Section 1 Basic Principles transverse strength conditions (racking). If coaming deformations are within limits of the deflection limiters, no contact forces occur. Otherwise, contact forces are to be calculated. These evaluations have to consider the limited inward and outward movements. Conventional container loading condition, to calculate seagoing load cases causing maximum and minimum vertical and horizontal bending moments and maximum and minimum torsional moments. The load cases are to be selected according to GL Guidelines for of Container Ships (V-1-1). Block loading condition, to evaluate the strength of the ship s bottom structure Loads on the ship s bow and stern, causing high global stresses in the longitudinal structure of the transition region between hold ends and the fore and aft ship. These loading conditions and related load cases are summarized in, Table A distinction is made between mandatory and optional cases. D.2.4 Applied load components and associated load combination factors are specified in GL Rules for Hull Structures (I-1-1). D.2.5 With regard to the situation of waves from astern and/or ahead, load cases "ship on wave crest" and "ship in wave trough" have to be analysed, whereby the position of the crest or trough is to be varied. External pressures shall correspond to the phase relations between ship and wave. Moreover, vertical and longitudinal acceleration components shall be applied to obtain an unfavourable effect on the ship s mass distribution and on the cargo or tank contents. D.2.6 Situations with oblique waves from astern or ahead for the ship in its upright position have to be chosen such that the maximum torsional or horizontal bending moments are applied at varying positions along the hull girder, whilst the vertical bending moment exhibits values that are generally reduced in accordance with their peak values. Furthermore, the associated vertical and longitudinal acceleration components which unfavourably affect the ship s mass distribution and the ship s cargo and/or tank contents shall be applied. D.2.7 Situations of the rolling ship are to be selected to cause maximum transverse accelerations. Vertical and horizontal acceleration components which unfavourably affect the ship s mass distribution and the ship s cargo and/or tank contents shall be applied. D.3 Special procedures D.3.1 Alternatives to the simplified procedure based on selected (deterministic) load cases are special procedures suitable for the consideration of the wave-induced ship motions and loads. For specified irregular waves, there are two possibilities to calculate motions and loads: computations in the frequency domain and assessments using spectral method computations in the time domain and assessments using numerical simulations Natural seaways are usually characterized by energy spectra. Here, the use of the Pierson-Moskowitz spectrum is recommended. Results shall be assessed statistically, whilst considering the frequency of occurrence of seaways, cargo distributions, ship courses and ship speeds. D.3.2 For computations in the frequency domain, the first step is to determine the structural response to harmonic elementary waves, in the form of transfer functions which apply for each case of a particular cargo distribution, ship speed and heading relative to the wave direction. Here, a sufficiently large number of wave frequencies shall be considered to capture resonance peaks of structural response. For a specified natural seaway, the spectrum of the structural response depends on the transfer function and the wave spectrum. D.3.3 For computations in the time domain, the loading process shall be generated in a suitable manner, based on characteristics of the considered wave spectrum. The analysed time domain for the structural response shall be selected long enough to accurately perform the subsequent statistical evaluation with respect to the expected values. D.3.4 The structural response for a natural seaway is to be determined for a representative selection of waves, cargo distributions, ship headings and ship speeds, and these shall be selected with reference Edition 2013 Germanischer Lloyd Page 1 5

10 Chapter 4 Guidelines for of Multipurpose Vessel Section 1 Basic Principles to their frequency of occurrence and the structural response to be assessed. For waves, long-term statistics of the North Atlantic should generally be used. If the analysis does not specifically account for ship headings and ship speeds, a uniform distribution of the ship s courses and a 2/3 maximum speed can be assumed. For loading conditions, see D.2.2. The statistical assessment of structural response is to be based on the probability level specified in GL Rules for Hull Structures (I-1-1). D.4 Modelling the loads D.4.1 All loads have to be modelled realistically. Distributed loads shall be converted to equivalent nodal forces. If necessary, modelling of the structure has to be adapted to modelling of the loads. D.4.2 If boundary deformations derived from coarse models of large structural areas are applied to local models, the correspondingly interpolated values shall be specified for intermediate nodes. In addition, loads acting within the local structural area are to be applied if they are relevant. D.5 Load input check D.5.1 Input data of the loads shall be checked thoroughly for errors. As is the case for structural geometry, the effectiveness of this check can be increased considerably using suitable checking programs and visualizations of data. D.5.2 It is particularly important to check the sums of forces and moments. For balanced load cases, it is to be ensured that residual forces and moments are negligibly small. D.5.3 The checks performed have to be documented. E Calculation and Evaluation of Results E.1 Plausibility of results E.1.1 Before and during the evaluation, all results shall be examined for plausibility. This involves, in particular, visual presentation and checking of deformations and stresses to see whether their magnitudes lie within the expected range and whether their distributions are meaningful with respect to the loads and boundary conditions or supports. E.1.2 Furthermore, it should be checked whether forces and moments at supports lie within the expected order of magnitude or whether they can be neglected, as appropriate for the modelling used. E.1.3 For local models with specified boundary deformations transferred from the global model, it is necessary to check whether stresses near boundaries correspond to the two associated models. E.2 Deformations E.2.1 Structural deformations should generally be plotted for a plausibility check of the results. For a three-dimensional representation, it has to be observed that the direction of the deformation is clearly defined. E.2.2 Generally, an additional evaluation of deformations is to be performed for the top of coaming. Movements of hatch covers relative to the ship structure as well as movements relative to each other have to be documented as well. E.3 Stresses E.3.1 Stresses have to be checked with respect to permissible values, as defined in GL Rules for Hull Structures (I-1-1), Section 5. The corresponding stress category is to be observed, see B.3 to B.6. If necessary, missing stress components caused by the selected models and element types have to be superimposed. Edition 2013 Germanischer Lloyd Page 1 6

11 Chapter 4 Guidelines for of Multipurpose Vessel Section 1 Basic Principles E.3.2 For the stress evaluation, simplifications in the model in relation to the real structure have to be included in the assessment. E.3.3 In models with relatively coarse meshes, the reduced effective breadth has to be considered if applicable. Furthermore, local stress increases at existing structural details and discontinuities shall be included in the assessment if their effect has not been considered separately. E.3.4 The assessment should be carried out using utilisation factors, which are defined as the ratio of existing stress and permissible stress. Result tables should be set up and sorted according to their utilisation factors. E.3.5 For analyses that are based on nonlinear material properties, local strains shall generally also be determined and assessed in addition to local elastic-plastic stresses. E.4 Buckling strength Safety against buckling failure is to be determined by considering all calculated stress components in the assessed member area, based on criteria given in GL Rules for Hull Structures (I-1-1), Section 3. The buckling analysis of stiffeners has to account for the effective breadth of the associated plating. E.5 Fatigue strength E.5.1 Fatigue strength aspects shall generally be taken into account in the assessment of ship structures, owing to the cyclic stresses that are usually present. In strength analyses for specified load cases, a simplified assessment can be performed if load cases according to D.2 are chosen, such that maximum stress ranges in the components under consideration are approximately attained. Calculation of fatigue strength is then to be carried out on the basis of GL Rules for Hull Structures (I-1-1), 0. E.5.2 MPV structural members to be assessed for fatigue strength have to be selected according to the structural arrangement characteristics of the individual ship. In general, fatigue strength calculations have to be carried out for hatch corners, side shell longitudinals (if applicable), large openings and cutouts in members subject to cyclic loads and for the welded joints of these members. Furthermore, effects of the integrated crane columns into the ship structure has to be investigated E.5.3 In assessing stresses with regard to fatigue strength, the stress type has to be considered, i.e., whether stress calculations with the chosen model yield nominal stresses or locally increased structural or notch stresses. E.5.4 For this kind of assessment, it is recommended to apply utilisation factors; these factors are based on the ratio of maximum actual stress range to permissible stress, see also the GL Guidelines for Fatigue Strength Analyses of Ship Structures (V-1-2). E.6 Presentation of the results E.6.1 Results obtained and conclusions made on the basis of these investigations shall be clearly and completely documented. E.6.2 Documentation can take the form of plots and lists. Lists are necessary if a graphical presentation of results is insufficiently accurate. Extensive lists shall be sorted, for example, according to utilisation factors. Edition 2013 Germanischer Lloyd Page 1 7

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13 Chapter 4 Guidelines for of Multipurpose Vessels A General B Structural Idealization C Boundary Conditions D Loading Conditions E Load Cases F Model Check G Evaluation H Documentation Appendix A A General A.1 The objective of the global strength analysis is to obtain a reliable description of the overall hull girder stiffness and to calculate and assess global stresses and deformations of all primary hull members for specified load cases resulting from realistic loading conditions and wave-induced forces and moments. Figure 2.1 shows a sample global finite element model of an MPV. Fig. 2.1 Sample global FE model of an MPV with stability pontoon A.2 Generally, the purpose of the global analysis is not to evaluate local stresses caused by stiffener or plate bending, but to obtain realistic stiffness and deformation characteristics of the hull girder, particularly regarding hull girder torsional and transverse strength. Deformations of the coaming top and movements of hatch covers have to be provided for the design of hatch covers. A.3 The finite element analysis of the entire ship shall verify the structural adequacy of the longitudinal and transverse primary structure with respect to deformations and stresses for relevant load cases. A.4 Stresses in all primary members will be assessed with respect to permissible stresses and buckling. Fatigue analyses have to be performed for dynamically highly loaded free plate edges, e.g., hatch corners, welded joints and connecting structures between crane columns and foundations. Edition 2013 Germanischer Lloyd Page 2 1

14 Chapter 4 Guidelines for of Multipurpose Vessels A.5 Tools used for finite element calculations and subsequent evaluations shall be based on recognised software. All programs that can show results to the satisfaction of GL are considered recognised. B Structural Idealization B.1 Model characteristics B.1.1 To solve the essential strength characteristics of MPVs and the pertinent strength related problems, it is necessary to globally model the entire ship structure. Due to the asymmetric structure and the asymmetric loading in seaways, half models are not feasible. The model shall be suitable to capture not only longitudinal and transverse strength aspects, but also structural deformations. B.1.2 The global model shall include all primary structural components important for longitudinal and transverse strength and stiffness. As MPVs with their long holds and small deck strakes generally have a low global stiffness with respect to torsion and transverse loads, it is important to implement all structural reinforcements that increase the stiffness of the hull. Such reinforcements are, e.g., foundations of heavy lift cranes or heavy coaming stays and foundations for hatch cover stopper forces. B.1.3 The generation of loading conditions requires that loads are applied realistically, i.e., large loads shall be transferred at correct positions into the ship structure. To achieve this, in some cases auxiliary structures only used for load application are necessary. B.1.4 For crane load cases, simplified models of crane columns for load application have to be implemented into the global model. These crane column models shall be able to transfer crane moments and forces from their rotating assembly to the column foundation, requiring correct modelling of the stiffness of all major structural components of the crane column. Suitable mesh fineness shall be chosen for the foundation below the upper deck and for the ship structure. B.1.5 The importance of the hatch cover stopper forces on local deformations of the hull, especially for the inward/outward deflections of the coaming, necessitates modelling the hatch covers or implementing an auxiliary system of hatch covers to correctly transfer hatch cover stopper forces at the top of the coaming into the ship structure. Each cover shall be fitted with longitudinal and transverse stoppers according to the hatch cover force plan. Test calculation runs shall ensure that hatch covers can move freely on top of the coaming without restraint from the hull stiffness. Only large deformations and large contact forces affect the deformation of the hull by keeping the defined clearances at their deflection limiters. Under such conditions, hatch covers transfer forces from one ship side to the other. This leads to a nonlinear problem, which can be solved using contact elements. The auxiliary system should be able to show deformation plots of hatch covers and to calculate relative deformations between hatch covers and coaming and between hatch covers themselves. Furthermore, on each hatch cover it shall be possible to define loads acting at a prescribed position of the cargo s centre of gravity. Friction forces between hatch cover and coaming are to be neglected for global strength checks. This enables the determination of maximum coaming deflections as well as maximum stopper forces at deflection limiters. B.1.6 At bay ends, loads from containers in holds shall be transferred into the ship structure according to the appropriate stowage and lashing system. Vertical load components are to act at the ship s bottom, whereas horizontal load components are to be transferred to the ship s side structure. To achieve this, auxiliary systems for hold containers can be implemented. Test calculation runs are to be performed to check whether the auxiliary systems can move freely without restraints from the hull stiffness. B.2 Selection of mesh fineness B.2.1 Mesh size shall be determined according to the scope and kind of structural design and structural results which have to be assessed. Edition 2013 Germanischer Lloyd Page 2 2

15 Chapter 4 Guidelines for of Multipurpose Vessels B.2.2 Three-dimensional models of the entire hull girder are often meshed coarsely, according to spacing of primary structural components. This is sufficient for a global strength analysis, provided the element types used accurately reflect the bending behaviour of the primary structural components. B.2.3 To calculate locally increased stresses, mesh fineness shall be increased gradually in accordance with stress gradients. B.2.4 The mesh of the global model shall be suitable to develop refined detailed finite element models of, e.g., hatch corners for a fatigue analysis (sub model technique). B.2.5 Superstructures and aft and fore parts of the ship are generally modelled coarsely. They represent a realistic stiffness for load application only. Only in special cases, e.g., when vibration or slamming load cases are to be investigated, are more refined models necessary for the fore and aft ship or for the superstructure. B.3 Definition of principal sections B.3.1 Definition of principal sections of the model generally conforms to planes of primary structural components. Models of MPVs typically show: horizontal sections of the coaming top, main deck, second deck, stringers and inner bottom longitudinal sections of longitudinal bulkheads, longitudinal walls and longitudinal girders transverse sections of transverse bulkheads and walls, floor plates, transverse web plates and frames crane foundation structures B.3.2 The number of transverse sections shown depends primarily on the floor plates arranged in the area of the long cargo holds. Typical for MPVs is an arrangement of floor plates at every second frame. Generally, each floor plate is to be idealized. B.3.3 Frequently MPVs are fitted with tween decks, which can be arranged at different vertical levels. For these positions, horizontal sections are recommended. B.4 Definition of secondary sections B.4.1 Additional sections have to be introduced for locally important structural components that contribute to global stiffness and strength in the longitudinal and transverse direction. Additional sections become necessary for, e.g., crane foundations, crane columns and web plates of heavy coaming stays. B.4.2 Transverse web plates in crane columns and foundations usually are arranged at every frame. Therefore, additional sections extending over the entire crane column length have to be included accordingly. Additional longitudinal sections have to be generated for longitudinal walls and structural components of crane columns and foundations as well. B.4.3 Depending on the magnitude of stopper forces, heavy coaming stays and their foundations below the main deck are generally needed. These are built up of transverse web plates arranged at every frame. Usually the model also requires that additional local longitudinal sections be implemented for the flange plates of the coaming stays and the supporting structural components below the main deck. B.5 Coordinate system and units B.5.1 A right-handed cartesian coordinate system according to Fig. 2.9 should be used: x measured in the longitudinal direction, positive forward from the aft perpendicular y measured in the transverse direction, positive from the centreline to port z measured in the vertical direction, positive upwards from the baseline Edition 2013 Germanischer Lloyd Page 2 3

16 Chapter 4 Guidelines for of Multipurpose Vessels B.5.2 Complying with the unified evaluation software developed at GL, the following units and material properties shall be used: Table 2.1 Units of GL software Length Mass Force m t kn Table 2.2 Material properties Young s modulus [kn/m 2 ] Poisson value Shear modulus [kn/m 2 ] Density [t/m 3 ] Steel 2, ,30 0, ,80 Alu 0, ,33 0, ,75 B.5.3 The minimum yield stress, ReH, has to be related to the material defined as indicated in Table 2.3. Consequently, a separate data set has to be defined for the material, even if Young s modulus is the same. Elements have to refer to this material data set, corresponding to the materials defined in the structural drawings. Later, the evaluation routines used refer to these material data sets when permissible stresses and buckling strengths are checked. Table 2.3 Minimum yield stresses for steel R eh [N/mm 2 ] B.6 Element types B.6.1 The global strength calculation yields the global stress state caused by hull girder bending and torsion. The global model does not analyse local effects like bending of stiffened plates subject to water pressures. The dominant result is the membrane stress state. B.6.2 All primary structural members, i.e., shell, inner skin, girders, web frames, horizontal stringers and vertical girders of transverse bulkheads are to be idealized, preferably by four-node plane stress or shell elements. B.6.3 Secondary stiffening members may be idealized by two-node truss or beam elements. High transverse and longitudinal girders can be idealized either by beam elements or by plane stress elements (PSE) for webs and truss elements for flanges. If the FE model shall be used for a subsequent vibration analysis, beam elements are to be preferred. For beam elements, the effective breadth has to be carefully evaluated when defining their bending stiffness. For their axial stiffness, however, only the sectional area of the profile shall be considered. B.6.4 Characteristics of the selected element type shall accurately reflect the stiffness of the structure. When carrying out a strength analysis, adequate knowledge of element characteristics is a prerequisite. B.6.5 When using different element types, attention shall be paid to the compatibility of the displacement functions as well as the transferability of the boundary loads and stresses, particularly for the coupling of elements with and without bending stiffness at the nodes. Edition 2013 Germanischer Lloyd Page 2 4

17 Chapter 4 Guidelines for of Multipurpose Vessels B.6.6 If coarse meshes are used for the global analysis, it is beneficial if shape functions of plane stress or shell elements include "incompatible modes," which offer improved in-plane bending behaviour of the modelled member, as illustrated in Fig This type of element is required to model web plates with a single element over the full web height in order to calculate the bending stress distribution correctly. The disadvantage of the incompatible mode is that the element edges may diverge, causing a lower stiffness. However, if used in combination with the coarse mesh, these elements realistically reproduce the stiffness of the hull girder. Fig. 2.2 Improved bending of web modelled with one element over its height B.6.7 Triangular elements with a linear shape function shall be avoided where possible. These three-node elements can only represent constant strain or stress. They have no in-plane bending characteristic and are, therefore, too stiff in areas of significant stress gradients. Four-node elements with inner angles below 80 deg or above 100 deg between edges shall be avoided as well. B.6.8 The element edge aspect ratio shall generally not exceed the value 3.0. This aspect ratio may be exceeded in areas of low stress gradients or where a constant stress distribution over the element width can be expected. k Decks k j j i l i k l i l k j z y x Transverse Walls k j (i) l l i l i j k j Longitudinal Walls Shell Fig. 2.3 Element orientation and normal vector B.6.9 Elements should preferably be oriented as shown in Fig If the specification regarding the ij-direction and the ij-edge cannot be followed, at least the normal vector has to be orientated as listed in Table 2.4 and Fig This convention facilitates direct load application and easier evaluation of element stresses. Table 2.4 Element orientation ij-direction ij-edge Normal vector direction to Decks Transverse Aft Top Longitudinal walls Longitudinal Bottom Inside CL walls Longitudinal Bottom PS Transverse walls Transverse Bottom Fore Shell Longitudinal Inwards/ Bottom Inwards Edition 2013 Germanischer Lloyd Page 2 5

18 Chapter 4 Guidelines for of Multipurpose Vessels B.7 Modelling the structure B.7.1 The FE model is to be based on gross scantlings of the hull structure. For buckling evaluations, the corrosion addition will be deducted. B.7.2 Due to the complexity of the ship s structure, simplifications are generally necessary in modelling. These simplifications are permissible, provided the results are only negligibly impaired. B.7.3 Small secondary components or details that only marginally affect the stiffness can be neglected in the modelling. Examples are brackets at frames, sniped short buckling stiffeners and small cutouts. B.7.4 Man holes or cut-outs of significant size shall always be considered when calculating realistic shear stresses. A corresponding reduction in element thickness may be considered to reduce the stiffness. Even larger openings corresponding to the element size, such as pilot doors, may be considered by deleting the appropriate elements. In the absence of a more precise approach, plate thickness reduction in way of cut-outs may be derived according to the following formulae: a) Web plates with several adjacent cut-outs, e.g., floor plates and longitudinal bottom girders: (t 0 ) h H y x l L Fig. 2.4 Cut-out H h t red (y) = t H 0 t red L t red (x) = t L : min (t red (x), t red (y)) 0 For t 0, L,, H, h see Fig b) Larger areas with cut-outs and walls with doors and windows, e.g., wash bulkheads: 1 tred = ,0025 p t0 p : cut-out area as percentage of the wall or bulkhead area Edition 2013 Germanischer Lloyd Page 2 6

19 Chapter 4 Guidelines for of Multipurpose Vessels Fig. 2.5 Global model, inner structure Fig. 2.6 Model of crane column with coaming structure B.7.5 Steps in plate thickness or scantlings of profiles, insofar as they are not situated on element boundaries, shall be taken into account by adapting element data or characteristics to obtain an equivalent stiffness. B.7.6 Plane elements shall generally be positioned in the mid-plane of the corresponding components. As an approximation for thin-walled structures, elements can also be arranged at moulded lines. B.7.7 Plane two-dimensional elements in inclined or curved surfaces shall be positioned at the geometric centre of the modelled area, if possible, to reflect global stiffness behaviour as correctly as possible. B.7.8 Translatory singularities in PSE structures can be avoided by arranging so-called singularity trusses as indicated in Fig The FE program GL-Frame suppresses these singularity trusses internally. Edition 2013 Germanischer Lloyd Page 2 7

20 Chapter 4 Guidelines for of Multipurpose Vessels singularity node (z-direction) singularity truss z y x Fig. 2.7 Singularity trusses B.7.9 For coarse meshes, stiffeners have to be assembled as trusses or beams by summarising relevant cross-section data. They have to be arranged at the edges of plane stress or shell elements. Figure 2.8 shows a sample partial deck structure with an adjacent longitudinal wall and longitudinal stiffeners. In this case, stiffeners at the longitudinal wall and stiffeners at the deck have to be idealized by two truss elements at the intersection of the longitudinal wall and the deck. Each of the truss elements has to be assigned to different element groups: one truss to the group of the elements representing the deck structure, the other truss to the element group representing the longitudinal wall. In the example shown in Fig. 2.8, at the intersection of deck and wall, deck stiffeners are assembled to one truss representing 2 x 1.5 FB 100 8; wall stiffeners, to an additional truss representing 1.5 FB B.8 Sample global model Figure 2.5 presents an overview of a typical global model of an MPV with one long hold, showing the complex inner structure and the extensive idealization of transverse web plates. The positions of heavy coaming stays can be detected. Figure 2.6 shows a cut-out of the model, including the crane column and coaming structure. For further model documentation, see Appendix A. The global model of the shell in Fig. A1 indicates a mesh with a small number of triangular elements. Such a mesh uses the shape function of quadrilateral elements and is applicable if the FE software allows warped plane stress elements. Different types of cross sections are compiled in Fig. A2. The sections represent meshes for heavy lift crane positions at port side, bulkheads in tanks, web plates built up of stiffened plates in the lower area and an open structure of girders higher up, web plates completely built up of an open structure of girders and bulkheads in the hold Vertical girders of the open structure are modelled by plane stress elements for web plates and by trusses for flanges. The idealization shown here reflects the stiffness with sufficient accuracy when the shape function of the four-node plane stress elements includes an improved bending behaviour; otherwise, a finer mesh has to be selected. For the coaming stays, it is recommended to use at least three elements between the top of the coaming and the upper deck. Floor plates near side longitudinal bulkheads are modelled by three elements over the height of the double bottom, in accordance with the expected increased stresses and stress gradients. Meshes of longitudinal structural components are shown in Figs. A3 and A4. The horizontal section of the tank top shows that the mesh predominantly results from the distance between floor plates in compliance with the definition of principal sections. Larger openings should be modelled by their real opening size and not by a reduced plate thickness. Figure A5 presents a cross section and the auxiliary system at a transverse stopper location for hatch cover loads. Edition 2013 Germanischer Lloyd Page 2 8

21 Chapter 4 Guidelines for of Multipurpose Vessels Auxiliary systems for containers in holds are arranged at bay ends to obtain a realistic load transfer into the ship structure. Generally, vertical load components are applied directly at tank tops, whereas horizontal load components are transferred according to the lashing system (Fig. A6). There are two commonly used systems for transferring loads to longitudinal bulkheads: 1. depending on the ship s roll motion, compression forces transferred only either to port or starboard side and 2. containers in holds connected by the lashing system to one shipside only. Consequently, all forces, compressions as well as tensions, are transferred to the same longitudinal bulkhead. C Boundary Conditions To eliminate rigid body motions of the entire global finite element model, six supports or boundary elements (springs of high stiffness) have to be arranged. As ship and cargo weight are in equilibrium with buoyancy and wave loads, these boundary elements transfer no loads. This has to be checked. A typical arrangement is indicated in Table 2.5 and Fig Care shall be taken to locate boundary elements in a way to avoid unrealistic hull deformations. 3 FB FB FB FB FB FB FB FB FB FB FB FB FB FB Fig. 2.8 Example of plate and stiffener assemblies z y x Fig. 2.9 Support of the global model Edition 2013 Germanischer Lloyd Page 2 9

22 Chapter 4 Guidelines for of Multipurpose Vessels Table 2.5 Global support Engine room front bulkhead Collision bulkhead Location SB CL PS CL CL CL Direction Z Y Z X Y Z D Loading Conditions D.1 General notes D.1.1 In accordance with the scope of the global strength investigation, several loading conditions have to be generated to represent harbour load cases, crane load cases and seagoing load cases. D.1.2 It should be insured that for all loading conditions the permissible stillwater values of bending moment, (SWBM), shear force and torsion are not exceeded. The design static torsional moment shall correspond to the characteristics of MPVs. Generally, the static torsional moment of MPVs is higher than the static torsional moment of containerships. The static torsional bending moment proven to be permissible within the global strength analysis can be used as a basis for the corresponding values of the loading computer. If the loading manual does not specify values of the static torsional moment, it has to be taken according to GL Structural Rules for Container Ships (I-1-5), Section 5, D D.1.3 It should be insured that for all loading conditions the design loads on decks and hatch coversare not exceeded. D.1.4 Mass distributions of loading conditions shall be selected in a way that possible maximum and minimum bending moments, draughts and lateral double bottom loads are considered. D.1.5 Hydrostatic and hydrodynamic calculations need realistic mass distributions with correct positions of centres of gravity to obtain correct stillwater floating conditions and ship motions in waves. It should be insured that for all loading conditions the minimum required metacentric height (GM) are maintained. D.1.6 The definition of loading conditions should preferably be done with the aid of suitable load generation programs. For such purposes, GL developed the load generation program GL ShipLoad. With this program, GL provide an efficient load generation tool for global FE analyses of ship structures. In addition to features required for load generation, the program provides a detailed documentation of the input data for loading conditions, which is required for the load input check. D.1.7 Loading conditions and related load cases are summarized in Tables 2.6 to 2.8. D.2 Mass model Lightship weight components, such as hull structure, machinery and equipment, outfitting, etc. are the same for every considered loading condition. Likewise consumables, effects and stores will vary little if at all. Other weight groups, such as containers and ballast water shall be defined according to each loading condition. Edition 2013 Germanischer Lloyd Page 2 10

23 Chapter 4 Guidelines for of Multipurpose Vessels D.2.1 Light ship weight The weight of the hull structure is obtained by applying a material density to the FE elements. It is common practice to use an increased value to account for structural components not included in the model, such as brackets. To match a specified centre of gravity position for the hull structural weight, different material densities can be used for individual element groups. The remainder of the lightship weight (such as machinery, hatch covers and outfitting) and consumables will be represented by a distribution of nodal masses in relevant regions according to their locations and centres of gravity. The mass of each weight group will be adjusted to achieve the correct mass distribution and the correct position of the centre of gravity. The use of negative nodal masses is to be avoided. The entire mass model shall be in compliance with the considered lightship weight distribution. D.2.2 Water ballast and tank contents Liquid mass in tanks will be represented by nodal masses distributed to the surrounding structure. It is not necessary to include the local pressure distribution in tanks in the global FE analysis. D.2.3 Container loads and general cargo Inertia forces of cargo have to be transferred to the appropriate nodes in the hull structure. Load transfer can be carried out in two different ways: D If forces are transferred to the ship interface nodes prior to a finite element calculation, no explicit auxiliary model is required for the finite element calculation itself to account for the containers. D If auxiliary systems are used for load application and load transfer, they shall not influence the stiffness of the FE model. This has to be checked by test calculations without loads acting on the auxiliary systems. Hull deformations must not cause stresses and strains in the auxiliary systems. On-deck containers and cargo can be modelled using plane stress, shell or solid elements, which may be connected via the hatch covers to the hull structure by truss elements. The cargo or the hatch covers have to be supported on the coaming using vertically oriented truss elements. At the location of transverse and longitudinal stoppers, the structure of hatch covers will be supported either in the transverse direction only or in the transverse and the longitudinal direction, respectively. The centre of gravity of on-deck cargo has to be correctly represented to obtain realistic heeling moments. If cargo in holds is modelled by an auxiliary system, again special attention shall be paid to the transfer of vertical and horizontal forces to the appropriate nodes in the hull structure in order not to influence the stiffness of the ship. D.3 Mass distributions for harbour load cases D.3.1 Mass distributions for harbour load cases are generated to calculate large inward and outward deflections at the top of the coaming. These deflections are important input data for hatch cover designs. Hatch covers must have the ability to be opened and closed under extreme but realistic harbour conditions. The vertical bending moments and shear forces for the definition of these loading conditions is of secondary order. D.3.2 Harbour load cases cause inward and outward deflections at the top of the coaming, mainly affected by bending deformation of the double bottom under lateral loads. Lateral loads result from cargos on tank tops, ballast water in the double bottom and buoyancy pressures at the shell. Predominant buoyancy pressures lead to outward hull deflections, whereas predominant cargo pressures lead to inward hull deflections. D.3.3 Loading conditions causing large outward deflections of the hold generally do not consider cargos on tank tops in the midship area, and they do not contain ballast water in double bottom tanks. Such loading conditions correspond to ballast conditions at maximum possible draught, where the buoyancy pressure predominates. Loads acting in neighbouring holds, if these holds exist, and loads acting at the fore and aft end of the main cargo hold should be accounted for to increase the draught, and in this way the outward deflection in the hold must be considered. Generally, for these cases the maximum design draught is not exceeded. D.3.4 Loading conditions causing large inward deflections in the hold generally have cargo located on tank tops and may, additionally, have ballast water in double bottom tanks. Other tanks outside the Edition 2013 Germanischer Lloyd Page 2 11

24 Chapter 4 Guidelines for of Multipurpose Vessels hold area should be empty if this is reasonable. To obtain maximum cargo pressure on a tank top, the load is concentrated in the middle of the main cargo hold. Neighbouring holds should be free of cargo. Generally, the maximum scantling draught is reached in these cases. Block load cases are typical loading conditions causing extreme inward deflections. D.3.5 Generally, up to four harbour loading conditions are generated. D.4 Mass distributions for crane load cases under harbour conditions D.4.1 Mass distributions for crane load cases are generated to calculate stresses in and deformations of the global ship structure, the foundations of the crane columns and the connection between columns and ship. It is outside the scope of this investigation to check the strength of cranes and crane columns. D.4.2 Highest global stresses and deformations are expected when maximum permissible crane moments are reached and the cranes are working in transverse directions to port and starboard side simultaneously using a cross beam. For heavy lift cranes large transverse deformations of the cross sections and the coaming top are to be expected. D.4.3 In special cases, it may be necessary and required by GL to analyse diagonal jib directions to check the strength of the foundations at the fore and aft transverse sections of the columns. D.4.4 In general, a crane load is selected for the global strength analysis which gives the highest crane forces and moments at the rotating assembly between crane house and crane column. Documented design crane forces and moments have to be supplied by the vendor. D.4.5 Crane loads can be introduced in two different ways: method 1, by directly specifying forces and moments at the rotating assembly and method 2, by indirectly arranging crane masses according to crane position and outreach. Method 1: The direct input of forces and moments does not require a mass distribution for the cranes. Forces and moments are introduced during load case definitions. Method 2: Pertinent data, such as outreach, maximum permissible heeling angle and masses of working load, jib, ropes and crane house should be considered when generating masses. Design crane forces and moments include dynamic factors. These factors are generally not considered in the definition of mass distributions for crane load cases (method 2). Dynamic components of forces and moments are initially introduced when generating crane load cases, as explained in E4.3 - E4.5. D.4.6 Mass distributions for crane load cases have to be defined with regard to the following aspects: Realistic cargo and ballast distributions corresponding to permissible heeling angles for crane operations under static stillwater conditions have to be defined. Maximum and minimum possible vertical bending moments have to be defined. Maximum and minimum possible inward and outward deflections, mainly affected by lateral pressure and bending deformations of the double bottom, have to be defined. Loading conditions for the ballast condition, for a small draught and for the scantling draught have to be defined. D.4.7 A realistic cargo and ballast distribution, in case that a stability pontoon is arranged, requires modelling based on the following aspects: Models of ship and pontoon have to be mounted relative to each other according to their particular draughts before crane operations, e.g., the relative position depends on the draughts of ship and pontoon. Edition 2013 Germanischer Lloyd Page 2 12

25 Chapter 4 Guidelines for of Multipurpose Vessels Pontoon particulars, including ballast water mass and cantilever beam effects, have to be represented by an appropriate distribution of nodal masses. D.4.8 Ballast or small draught loading conditions have to be generated for jib directions pointing outward and inward. An outboard directed jib causes a large outward coaming deflection; an inboard directed jib, a high transverse load in the bilge area. D.4.9 Loading conditions at scantling draught have to be generated to induce maximum possible hogging and sagging moments. Mass distributions for hogging moments should be selected to cause maximum possible outward deflections. This can be obtained by placing marginal cargos on tank tops. Mass distributions for sagging moments should cause maximum possible inward deflections. This can be obtained by placing heavy cargos on tank tops. Generally, maximum inward deflections are expected for transverse jib directions. Under such conditions, when deflection limiters are arranged, maximum compression stopper forces are calculated. Outboard directed jib directions cause maximum transverse bending stresses in the bilge area. D.4.10 Normally, up to six crane loading conditions are generated. D.5 Mass distributions for seagoing load cases D.5.1 Mass distributions with heavy loads on hatch covers D Mass distributions for seagoing load cases with heavy loads on hatch covers are generated to check the transverse strength and deformation behaviour of the hull and the top of the coaming under sea conditions causing large roll angles. Normally, these loading conditions have a small metacentric height. D These loading conditions have to induce up to 80 percent maximum design loads on hatch covers. The centre of gravity of loads on hatch covers should be located at a low but realistic vertical position. D To obtain large transverse deformations, loads on hatch covers should be concentrated in the mid area of the hold. Loads on hatch covers at the ends of a hold only marginally influence global transverse deformations. D Loads at specified hatch covers have to be defined with regard to following aspects: Maximum and minimum possible vertical bending moments have to be defined. Maximum and minimum possible inward and outward deflections affected by lateral pressure and bending deformations of the double bottom have to be defined. Loading conditions have to be defined for the scantling draught only. D If the ship is designed for two design draughts, corresponding to closed and open weather deck hatch covers, additional loading conditions have to be generated for open top cases. Under these loading conditions, where not all hatch covers are equipped with deflection limiters, maximum stopper forces at deflection limiters of the remaining hatch covers have to be verified. D.5.2 Mass distributions for crane jibs in vertical and horizontal position D It is common practice to stow crane jibs vertically topped when awkwardly shaped cargo makes it impossible to stow the jib in its normal horizontal position. D If the topped jib position is permissible for sea transport under conditions causing large roll angles, the correspondent mass distributions have to be generated to calculate stresses and stress ranges in foundations of crane columns and in connections between crane columns and ship structure. D Over one-half of the ship s lifetime, it is assumed that crane jibs are stowed either in the vertical or horizontal position. Therefore, in principle two loading conditions have to be set up to cover the entire lifetime and to be able to perform a fatigue analysis. The ship s mass distribution may be the same although the jib positions may differ. D Loading conditions have to be defined with regard to following aspects: Edition 2013 Germanischer Lloyd Page 2 13

26 Chapter 4 Guidelines for of Multipurpose Vessels Maximum displacement at scantling draught with maximum permissible vertical hogging stillwater bending moment causing a homogeneous weight distribution in holds and on hatch covers has to be maintained. As horizontal accelerations of jibs under seagoing conditions are of major importance, a high but realistic metacentric height (GM) should be considered. D.5.3 Mass distributions for container load cases D On special demand by GL, an investigation under conventional container loading conditions is required only for large MPVs. D In general, at least one hogging loading condition has to be generated. It has to be defined with regard to the following aspects: Maximum displacement at scantling draught with maximum permissible vertical hogging still water bending moment has to be generated. A homogeneous weight distribution in all bays with large stack loads on deck and hatch covers has to be generated. A relatively small metacentric height (GM) has to be considered. D.5.4 Mass distributions for block load cases D Special mass distributions with block loads defined in the loading manual have to be investigated if applicable. For these cases, high cargo pressures at tank tops are transferred into the bottom structure. Table 2.6 Loading conditions and load cases harbour (To apply this table, refer to D.3 and E.3) Description Draught SWBM Loading Heel angle (deg) Wave amplitude Wave direction Wave crest position [ % of hold area length] Wave through position [ % of hold area length] Remark Coaming deflection inward T scant Hogging (see D.3.1) Predominant uniform cargo pressure on double bottom 0 Mandatory Coaming deflection inward T scant Sagging (see D.3.1) Block load at L/2 0 Mandatory Coaming deflection outward T ballast (see D.3.3) Hogging (see D.3.1) Hold's ends loaded (see D.3.3) 0 Mandatory Edition 2013 Germanischer Lloyd Page 2 14

27 Chapter 4 Guidelines for of Multipurpose Vessels Table 2.7 Loading conditions and load cases crane (To apply this table, refer to D.4 and E.4) Description Draught SWBM Loading Heel angle [deg] Wave amplitude Wave direction Wave crest position [% of hold area length] Wave through position [% of hold area length] Remark Coaming outreach outward T small (see D.4) Hogging (see D.4.6) Max. crane moment -3 to -5 perm. Values Mandatory Coaming outreach inward T small (see D.4) Hogging (see D.4.6) Max. crane moment +3 to +5 perm. Values Mandatory Coaming outreach outward T scant Hogging (see D.4.6) Max. crane moment -3 to -5 perm. values Mandatory Coaming outreach inward T scant Hogging (see D.4.6) Max. crane moment +3 to +5 perm. Values Mandatory Coaming outreach outward T scant Sagging (see D.4.6) Max. crane moment -3 to -5 perm. values Mandatory Coaming outreach inward T scant Sagging (see D.4.6) Max. crane moment +3 to +5 perm. values Mandatory Edition 2013 Germanischer Lloyd Page 2 15

28 Chapter 4 Guidelines for of Multipurpose Vessels Table 2.8 Loading conditions and load cases sea going (To apply this table, refer to D.5 and E.5. With the exception of container load cases, the wave length of the corresponding design wave is to be applied.) Description Draught SWBM Loading Heel/roll angle [deg] Wave amplitude [% of hogg. or sagg. design wave] Wave direction [deg] Wave crest position [% of hold area length] Wave through position [% of hold area length] Remark 0 Mandatory % hogg. 0 or 180 1) 1) Mandatory Heavy loads on hatch covers T scant Max. possible hogging (see D.5.1.4) Heavy loads on hatch covers +φ max -φ max 0 50 % hogg. 50 % hogg. 100 % sagg , 50, 75 25, 50, 75 0 or 180 1) 1) Mandatory Mandatory Mandatory +φ max 50 % sagg , 50, 75 Mandatory -φ max 50 % sagg , 50, 75 Mandatory 0 Mandatory % hogg. 0 or 180 1) 1) Mandatory Heavyloads on hatch covers T scant Max. possible sagging (see D.5.1.4) Heavy loads on hatch covers +φ max -φ max 0 50 % hogg. 50 % hogg. 100 % sagg , 50, 75 25, 50, 75 0 or 180 1) 1) Mandatory Mandatory Mandatory +φ max 50 % sagg , 50, 75 Mandatory -φ max 50 % sagg , 50, 75 Mandatory Container loads T scant Permissible hogging Uniformly distributed loads See Table 2.9 Edition 2013 Germanischer Lloyd Page 2 16

29 Chapter 4 Guidelines for of Multipurpose Vessels Table 2.8 Loading conditions and load cases 'seagoing' (continued) Description Draught SWBM Loading Heel/roll angle [deg] wave amplitude [% of hogg. or sagg. design wave] Wave direction [deg] Wave crest position [% of hold area length] Wave through position [% of hold area length] Remark Block loads T scant Hogging acc. loading manual Sagging acc. loading manual Block loads fore and aft Block loads mid 0 If applicable % hogg. 100 % sagg 0 or 180 1) 1) 0 or 180 1) 1) If applicable If applicable 0 If applicable % hogg. 100 % sagg 0 or 180 1) 1) 0 or 180 1) 1) If applicable If applicable 0 If applicable % hogg. 0 or 180 1) 1) If applicable Jibs in vertically topped position T scant Permissible hogging Uniformly distributed loads (see D.5.2) +φ max -φ max 0 50 % hogg. 50 % hogg. 100 % sagg. 0 or 180 1) 1) 0 or 180 1) 1) 0 or 180 1) 1) If applicable If applicable If applicable +φ max 50 % sagg. 0 or 180 1) 1) If applicable -φ max 50 % sagg. 0 or 180 1) 1) If applicable Jibs in horizontal position T scant Permissible hogging Uniformly distributed loads (see D.5.2) +φ max -φ max +φ max -φ max 50 % hogg. 50 % hogg. 50 % sagg. 50 % sagg. 0 or 180 1) 1) 0 or 180 1) 1) 0 or 180 1) 1) 0 or 180 1) 1) If applicable If applicable If applicable If applicable 1) In agreement with the corresponding design wave Edition 2013 Germanischer Lloyd Page 2 17

30 Chapter 4 Guidelines for of Multipurpose Vessels E Load Cases E.1 General notes E.1.1 For the relevant loading conditions two different load cases have to be defined: static (still water) load cases and wave-induced load cases In general, for all loading conditions static load cases are generated, while wave-induced load cases are derived only for mass distributions of seagoing load cases according to C.4. E.1.2 The load case generation should preferably be done with the aid of suitable load generation programs. Such programs shall consider: mass distributions of loading conditions hydrostatic pressures at the shell wave-induced ship motions and accelerations hydrodynamic pressures at the shell Tools applied to calculate wave loads shall be based on recognized software. All wave load programs that can yield results to the satisfaction of GL are considered recognized software. E.2 Wave load analysis E.2.1 To directly compute loads, GL developed the load generation program GL ShipLoad. This program efficiently generates loads for static and hydrodynamic load cases. It is based on strip theory and enables fast simulations of ships in regular waves of different wave lengths, wave heights, wave directions, wave phase angles and ship speeds. E.2.2 Applying the "design wave approach," 1, 2 the load generation has to be performed with reference to GL Rules for Hull Structures (I-1-1), Section 5. E.2.3 Seagoing load cases defined within this Guideline are assessed as combined load cases in accordance with GL Rules. In such cases, only 75 percent of the maximum vertical wave bending moment has to be considered. E.2.4 speed. The load generation has to be performed for a ship speed of two-third maximum service E.2.5 First, the most sensitive wave length for vertical wave bending moment combined with the smallest wave amplitude has to be found, which condition yields the vertical bending moment according to the Rules. This wave configuration in length and amplitude is known as the so-called design wave. E.2.6 Based on this design wave, it is assumed that wave amplitudes for different wave lengths depend on the cubic root of the wave lengths as follows: A A i j = 3L 3 W,i /Lpp L W,j /Lpp i j A : index for design waves : index for waves in general : wave amplitude 1 Payer H.G., Fricke W. Rational Dimentioning and Analysis of the complex Ship Structures, SNAME Transactions, Vol. 102, Hachmann D. Calculation of Pressures on a Ship s Hull in Waves, Ship Technology Research, Vol. 38, 1991 Edition 2013 Germanischer Lloyd Page 2 18

31 Chapter 4 Guidelines for of Multipurpose Vessels L W L pp : wave length : ship length between perpendiculars E.2.7 To obtain loads at large roll angles that comply with design roll angles and design transverse accelerations, respectively, GL ShipLoad makes it possible to consider additional roll angles. In this way it is possible to analyse specific rolling conditions in waves. E.2.8 To avoid unrealistic load combinations, statistical independence between wave amplitude and additional roll angle shall be assumed, i.e., it is assumed that maximum wave amplitude and maximum roll angle do not occur simultaneously. E.2.9 In general, for simulations in regular waves a large number of wave situations is systematically analysed by considering different wave lengths, wave heights, wave angles of encounter, wave phases (position of wave crest relative to the ship) and additional roll angles. E.2.10 Relevant load cases for FE analyses generally are to be selected by evaluating sectional forces and moments along the ship s length for all analysed wave situations. For these load cases, vertical and horizontal wave bending and the torsional moments have to match design values defined in the Rules. For MPVs the transverse acceleration of hatch cover loads is an additional essential item for the load case selection. E.2.11 Selected seagoing load cases shall cover realistic combinations, consisting of vertical and horizontal moments, torsional moments, shear forces and large transverse forces leading to racking conditions. E.2.12 Load case selection has to be done in a way to obtain the largest stress values and stress ranges relevant for fatigue. E.3 Harbour load cases E.3.1 Harbour load cases are summarized in Table 2.6. E.3.2 Harbour load cases are assigned as static load cases. Target values are harbour stillwater forces and moments. Buoyancy pressures under stillwater conditions and inertia forces caused by gravitational acceleration result in a state of equilibrium. E.4 Crane load cases E.4.1 Crane load cases are summarized in Table 2.7. E.4.2 Crane load cases are generally derived by superposition of a static and a dynamic part. The static part considers the mass distribution of the ship and crane without dynamic factors under stillwater floating conditions. Under this floating condition, the permissible heeling angle for crane operations shall be maintained. The dynamic part balances the dynamic crane forces and moments and the inertia forces of the ship s masses. E.4.3 If crane forces and moments acting at the rotating assembly are used directly (method 1), design forces and moments of cranes (including dynamic factors) and buoyancy forces for the stillwater floating condition are balanced by inertia forces of the ship s masses. The buoyancy distribution shall fit the floating condition under static crane loads without considering dynamic effects. E.4.4 If the considered crane masses are located at their correct centres of gravity (method 2), a stillwater floating condition is initially determined, which accounts for the static part of the crane forces and moments. The remaining dynamic forces and moments are then applied at the rotating crane assembly and balanced by inertia forces of the ship s masses. E.4.5 If a stability pontoon is used, it has to be considered for load case generation. The advantage of a stability pontoon is that it increases the moment of inertia of the water plane area and that it increases the metacentric height (GM), thus resulting in smaller heel and trim angles under crane load conditions. Edition 2013 Germanischer Lloyd Page 2 19

32 Chapter 4 Guidelines for of Multipurpose Vessels E.4.6 Figure 2.10 shows distributions of sectional forces and moments along the ship s length for a crane load case with an outboard jib outreach. Here, high torsional moments and steep gradients at the positions of the cranes can be observed. The corresponding crane load case at the same draught with a CL jib outreach shows similar graphs for bending moments and shear forces, but with considerably smaller torsional moments (Fig. 2.11). This obviously will lead to smaller stresses in the hull due to reduced torsional loads. = horizontal = vertical = torsional Bending Moments (Neutral axis = 4.00 m) Bending Moments X/L Torsional Moments (abt z = m) Torsional Moments X/L Shear Force Shear Force 0 0 X/L 1.0 Fig Sectional forces and moments for a crane load case with an outboard jib outreach Edition 2013 Germanischer Lloyd Page 2 20

33 Chapter 4 Guidelines for of Multipurpose Vessels Torsional Moments X/L Fig Torsional moment for a crane load case with a CL jib outreach E.5 Seagoing load cases E.5.1 Seagoing load cases are summarized in Table 2.8. E.5.2 Transverse strength and racking load cases E Mass distributions with high loads on hatch covers are generated to check the transverse strength and deformation behaviour of the hull, essentially induced by acceleration of hatch cover loads leading to racking conditions. Extreme racking conditions generally occur in combination with large roll angles. Generally, these load cases are important for the structural design and scantlings of MPVs. Besides, large torsional moments and horizontal bending moments are additionally induced into the ship structure. E The roll angle for racking load cases has to be adjusted to approximate the transverse acceleration of 0.5 g for the inertia forces of hatch cover loads, as defined in GL Rules for Hull Structures (I-1-1), Section 17. In this way it is assured that calculated stopper forces are in line with design hatch cover forces according to the Rules. E It is common practice that, for each loading condition, the stillwater load case, the maximum wave hogging load case and the maximum wave sagging load case are generated. E The selection of load combinations postulates statistical independence between wave amplitudes and roll angles. Therefore, the design roll angle shall be considered simultaneously combined with a reduced design wave amplitude of 50 percent. The wave length shall comply with the design wave. E Generally, racking load cases are to be set up for hogging and sagging waves from ahead (angle of encounter 180 degrees) with respect to variation of the side shell pressure. Therefore, load cases with different wave crest and wave trough positions in the area of largest transverse deformations have to be generated. This ensures that the full effect of hydrodynamic pressures on transverse hull strength, hull deformations and stopper forces is accounted for. E Due to the asymmetry of many MPVs, load cases with roll angles to port and starboard side have to be defined separately. E For long cargo holds ( 40 m), three wave crest and three wave trough positions have to be considered. For prismatic hold geometry, wave crest and wave trough positions can be assumed located at one-quarter, one-half and three-quarter lengths of the cargo hold. E The load case selection described above leads, for a long cargo hold and for one loading condition, to 12 racking load cases. These cases arise from six wave phases (positions), one wave length of design wave length, one wave amplitude of 50 percent design wave amplitude, one angle of encounter of 180 degrees and design roll angles to port and starboard side. Figure 2.12 shows sectional forces and moments of sample racking load cases. It can be seen that high horizontal bending moments and torsional moments occur as well. Edition 2013 Germanischer Lloyd Page 2 21

34 Chapter 4 Guidelines for of Multipurpose Vessels E For short cargo holds (< 40 m), only one position for wave crest and trough is recommended. The position has to be estimated at one-half length of the cargo hold. The reduced number of wave phases and roll angles to port and starboard side lead to four racking load cases. = horizontal = vertical = torsional Bending Moments (Neutral axis = 4.00 m) Bending Moments X/L Torsional Moments (abt z = m) Torsional Moments X/L Shear Force Shear Force 0 0 X/L 1.0 Fig Sectional forces and moments for racking load cases Edition 2013 Germanischer Lloyd Page 2 22

35 Chapter 4 Guidelines for of Multipurpose Vessels E.5.3 Load cases for crane jibs in topped position E Loading conditions with vertically topped and horizontally stowed crane jib positions were generated to obtain highest stresses and stress ranges in sea conditions with large roll angles and large transverse accelerations. E Transverse design accelerations at the selected points of the jib are to be determined by an individual lateral acceleration calculation. A hydrodynamic analysis and a subsequent statistical evaluation calculated the design values. Wave statistics of the North Atlantic have to be used. The largest part of lateral accelerations is due to the ship's inclination, i.e., it is caused by the roll motion. However, horizontal and vertical accelerations contribute to the lateral acceleration as well. E A probability level of Q = 10-6 has to be considered for the lateral design acceleration. Selected roll angles for load cases have to be adjusted to obtain a reasonable approximation of the design acceleration at different jib positions. E The selection of load combinations postulates statistical independence between wave amplitude and lateral design acceleration. Therefore, the design acceleration related to ϕ max has to be considered simultaneously with a reduced design wave amplitude of 50 percent. The wave length has to comply with the design wave. This is slightly different from container load cases according to Table 2.9. E The following load cases have to be generated: As both loading conditions differ only in the position of crane jibs, the vertical bending for both loading conditions may be considered equal. Therefore, it is sufficient to generate load cases for the stillwater condition, the maximum vertical wave hogging condition and the (absolute) maximum vertical wave sagging condition for one loading condition only. Wave hogging and sagging conditions with lateral accelerations to port and starboard side are to be derived for both loading conditions. This leads to seven load cases needed to calculate the cumulative damage ratio caused by stowage of crane jibs in vertically topped positions. E.5.4 Container load cases E As MPVs generally are equipped for the carriage of containers, they have to also be designed for such loading conditions. Racking load cases generally turn out to be the dominant ones; therefore, the analysis of container load cases is only required for large MPVs on special demand of GL. E The load case selection for container ships is described in GL Guidelines for Global Strength Analysis of Container Ships (V-1-1). E The load case selection is based on a large number of longitudinal strength calculations for different sea conditions. These are varied in wave length and height, position of wave crest, roll angle and angle of encounter. For each combination a full wave period has to be considered. It is recommended to consider about 50 equidistant wave crest positions along the wave length E The statistical independence of wave amplitude and additional roll angle is assumed, according to following interaction formula: A (ϕ=0) 2 2 A ϕ + = 1, 0 A( ϕ= 0) ϕ max : wave amplitude for the upright floating condition ϕ max : design roll angle for container load cases A : wave amplitude ϕ : associated roll angle This requirement leads to the wave amplitude / roll angle combinations given in Table 2.9. Edition 2013 Germanischer Lloyd Page 2 23

36 Chapter 4 Guidelines for of Multipurpose Vessels E The maximum roll angle ϕ max in deg. for a probability level of Q = 10 6 can be derived by the following approximation: 2160 ϕ max = f(gm 0 ) B + 60 f(gm 0 ) : 1,0 exp ( GM dyn /GM min ) GM dyn : GM 0 + 0,01 B [m] GM min : B 2 /(8 L pp ) [m] E Relevant combinations of wave parameters for symmetric container ships are documented in GL Guidelines for of Container Ships (V-1-1),, Table 2.6. These combinations consider wave directions from one ship side only, leading to 9500 wave situations for one loading condition to be analysed. E For MPVs the assumption of symmetry is generally not applicable. Therefore, wave directions from both sides have to be considered. This increases the number of combinations to wave situations according to Table 2.9. E For the FE analysis, load cases are to be selected by evaluating sectional forces and moments and transverse accelerations of hatch cover loads. They are to be chosen in a way to obtain maximum stress values as well as stress ranges for a fatigue analysis. E E.5.5 In general, for one loading condition about 20 load cases are to be selected. Block load cases E High stresses, especially in the bottom structure, can be expected for block load cases. Therefore, load cases for the stillwater condition and the conditions causing maximum wave hogging and sagging moments are to be generated. E For two to three loading conditions, this results in six to nine load cases. E.5.6 Bow and stern load cases Consideration of slamming loads is crucial for MPVs with excessive bow flare and stern overhang. Since direct calculation of slamming loads is extensive and time consuming, GL require the generation of load cases from rule-based slamming pressures, p e. The concept used to obtain balanced load cases comprises the following steps: Consider static loads that represent the loading condition Max SWBM. No hydrostatic loads are applied to elements where slamming pressures are at least as large as the static pressure. Pressures p e on shell elements are computed from GL Hull Structures (I-1-1), Section 4, B.3 or B.4, for bow areas and stern areas, respectively. Pressures p e on bow and stern areas are applied in a way that, in combination with hydrostatic and weight loads, the resulting vertical bending moment (incl. stillwater loads) does not exceed the rule wave sagging bending moment (without stillwater loads). This restriction is imposed between 10 and 90 percent of the ship s length. For this purpose, bow and stern areas are divided into several vertical areas. Load cases are generated by adding slamming loads, area by area, until the required vertical bending moment is reached. If necessary, the slamming pressure on the last added area is scaled by a factor less than one, so that the resulting vertical bending moment does not exceed the rule bending moment. In this way, several load cases are generated until at each vertical position above the ballast waterline the pressure p e is applied. Each slamming load case results from the combination of pressures p e, hydrostatic loads, and weight loads. These loads are balanced by adjusting the acceleration factors of weight loads. Edition 2013 Germanischer Lloyd Page 2 24

37 Chapter 4 Guidelines for of Multipurpose Vessels This procedure represents the slamming condition for global strength analyses in a simple but realistic way and enables dimensioning of fore and aft ship areas. The evaluation is limited to permissible stresses and buckling strength only. Fatigue criteria are ignored for slamming load cases. Table 2.9 Variation of wave parameters for container load cases Additional roll angle ϕ Wave amplitude A 0 deg. ± 50 % ϕ max ± 87 % ϕ max or ± ϕ max 100 % 87 % 50 % or 25 % Angle of encounter 0, , 150, 210, , 120, 240, 300 0, , 150, 210, , 120, 240, 300 Wave length / ship length Analysed wave situations F Model Check The FE model shall be checked systematically for the following possible errors: fixed nodes nodes without stiffness intermediate nodes on element edges not connected to the element trusses or beams crossing shells double elements extreme element shapes (element edge aspect ratio and warped elements) Additionally, verification of the correct material and geometric description of all elements is required. Also, moments of inertia, section moduli and neutral axes of the complete cross sections shall be checked. For each load case, the sum of forces and reaction forces of boundary elements shall be negligibly small. Edition 2013 Germanischer Lloyd Page 2 25

38 Chapter 4 Guidelines for of Multipurpose Vessels To check boundary conditions and detect weak areas as well as singular subsystems, a test calculation run is to be performed. The model should be loaded with a unit force at all nodes for each coordinate direction. This will result in three load cases one for each direction. The calculated results have to be checked against maximum deformations in all directions. This test helps to find areas of improper connections between adjacent elements or gaps between elements. Substructures can be detected as well. All checks performed shall be documented. For instance, thickness plots of all web frames, longitudinal girder sections, decks and the bottom and side shell have to be printed out, as shown in Fig G Evaluation G.1 Deformations G.1.1 Deformations and stopper forces at deflection limiters Essential characteristics of MPVs, such as large deck openings, long cargo holds, etc., generally give rise to large deformations under harbour conditions as well as under sea conditions, primarily caused by torsional and transverse loads. These deformations have to be limited to assure a safe working ship structure. In particular, severe racking load cases may cause large inward and outward deflections, which make it impossible to design safe working hatch covers without resorting to modifications. An established modification measure is the arrangement of deflection limiters to ensure that predetermined maximum inward and outward deflections are not exceeded. The clearance of these deflection limiters shall be large enough to allow hatch cover operations under all harbour conditions. During heavy lift operations, however, this requirement may be disregarded. In those cases, deformations may exceed stopper clearances and hatch covers then transfer the loads. Certainly, under such conditions the hatch covers cannot be moved. G.1.2 The processing has to be performed as follows: calculate maximum inward and outward coaming deflections under harbour conditions and determine clearances for deflection limiters calculate inward and outward deflections for crane load cases calculate inward and outward deflections for seagoing load cases evaluate coaming deflections and specify number and arrangement of deflection limiters calculate stopper forces at deflection limiters by solving nonlinear contact problems and determine maximum design stopper forces evaluate final deformations affected by deflection limiters, determine hatch cover movements on top of coaming and relative displacements between hatch covers and obtain maximum design movements and displacements G.1.3 Deformations for harbour load cases G The magnitude of harbour deformations is an important indicator for the appropriateness of the main characteristics of the design. Relevant particulars, besides the length of cargo hold, are the following: breadth of ship, width of cargo hold and size of double hull double bottom height draught height of coaming stays G Inward and outward deflections under harbour load conditions predominantly result from transverse strength, i.e., double bottom deformations in combination with the height of the coaming top. The influence of the vertical hull bending deformation is minor. Edition 2013 Germanischer Lloyd Page 2 26

39 Chapter 4 Guidelines for of Multipurpose Vessels G Generally, it is recommended to limit the sum of inward and outward deflections to about 100 mm in total. If the hatch cover manufacturer assures properly working hatch covers also for larger deflections, larger values can be approved. Figures 2.13 to 2.15 show typical deformations of the coaming, main deck and cross sections for harbour load cases. These figures show a torsional deformation which is mainly caused by the weights of heavy lift cranes at the port side. G.1.4 Deformations for crane load cases G Crane load cases have to be evaluated for different operating conditions. Most unfavourable conditions with maximum relative displacements between hatch covers and the top of the coaming appear if no hatch cover with a deflection limiter is in position. Displacements in general exceed values calculated for extreme harbour load cases and, therefore, have to be regarded for hatch cover designs. Furthermore, clearances of the deflection limiters are exceeded. G During heavy lift operations and completely closed hatch covers, high contact forces at the deflection limiters have to be expected. Forces are greatest when only one hatch cover limits the inward and outward deflections. This especially applies to hatch covers with stoppers at positions directly opposite the cranes. Crane load cases are often decisive to determine maximum design contact forces acting at deflection limiters. Fig Deformations for inward deflections Fig Deformations for outward deflections Edition 2013 Germanischer Lloyd Page 2 27

40 Chapter 4 Guidelines for of Multipurpose Vessels Fig Deformations for inward/outward deflections Figures 2.16 and 2.17 show global deformations of the hull for crane load cases with jib outreaches to port side and with jib outreaches in transverse direction to CL, respectively. It is obvious that the deformation not only affects the crane column area, but also the whole length of the cargo hold. Deformation plots of the main deck are given in Figs. A7 and A8. It is assumed here that the deflection limiters are not active, i.e., the inward and outward movements are not limited. A comparison of deformations for extreme harbour load cases (Figs. 2.13, 2.14) and crane load cases (Figs. A7, A8) shows that deformations for crane load cases are considerably larger. Figures A9 and A10 show deformations for completely closed hatch covers. In these figures the inward and outward deflections at the coaming top are limited by the arrangement of four deflection limiters. Stopper forces at the deflection limiters are to be calculated by solving a nonlinear contact problem. This ensures that the clearances of deflection limiters are maintained. Compared to Figs and 2.19, considerably smaller deformations are shown. It can be detected that, depending on the load situation, the starboard coaming is pulled inwards or pressed outwards by the individual stopper forces, see Figs and Figures A11 and A12 show deformations for the case where only one hatch cover is in position at the top of the coamig. Here, the inward and outward deflections are limited only by one deflection limiter. Generally, under such conditions the contact forces are maximal. Fig Cranes are working in transverse direction to port side Edition 2013 Germanischer Lloyd Page 2 28

41 Chapter 4 Guidelines for of Multipurpose Vessels Fig Cranes are working in transverse direction to CL G.1.5 Deformations of seagoing load cases All seagoing load cases have to be evaluated for deformations and stopper forces. Furthermore, maximum design forces and displacements have to be determined. Figures 2.18 and 2.19 show global deformations under loading conditions with high hatch cover loads. The outward deformations for a roll angle to port side increase under wave trough conditions, while the inward deformations for a roll angle to starboard increase under wave crest conditions. Figure shows the former and Fig the latter situation. Deformations of the main deck, without considering deflection limiters, are given in Figs. A13 and A14. Compared to deformations for crane load cases, see Figs. A7 and A8, deformations for a roll angle to port side are of same magnitude. For a roll angle to starboard, however, global deformations are larger because of the additional deformation at the starboard side. Figures A15 and A16 show deformations for four active deflection limiters. Especially for a roll angle to starboard, large stopper forces were determined, resulting in considerably smaller inward deflections. Note Typically, on the ship crane side hatch covers are fixed in the transverse direction. Fig Racking load case, roll angle to port side, wave trough Edition 2013 Germanischer Lloyd Page 2 29

42 Chapter 4 Guidelines for of Multipurpose Vessels Fig Racking load case, roll angle to starboard, wave crest G.2 Stresses Table 2.10 Material factor k R eh [N/mm 2 ] k G.2.1 Stresses of all load cases are to be assessed on the basis of the permissible nominal stress limits for normal, shear and equivalent stresses as follows: normal stress / principal stress 175/k [N/mm 2 ] shear stress 110/k [N/mm 2 ] equivalent stress 190/k [N/mm 2 ] where k is the material factor according Table 2.10 These values are valid for the evaluation of membrane stresses. G.2.2 The large number of load cases to be evaluated, see D, requires a procedure to assess not only maximum stresses, but also the kind of load bearing behaviour of the structure. To visualize the force flow, principal stresses and the corresponding deformations should be plotted. G.2.3 For each element of all primary structural components, stress plots shall document maximum stresses. The stress documentation has to contain information regarding the described structure, the load case, the stress representation and the stress scale. Some examples of stress plots are given below. A two-dimensional stress plot, using a colour representation of equivalent stresses, is shown in Fig This kind of plot is well suited to document many elements in large area components. Edition 2013 Germanischer Lloyd Page 2 30

43 Chapter 4 Guidelines for of Multipurpose Vessels Figure 2.21 shows the corresponding stress representation of the equivalent stresses using plot symbols. The magnitude of the stresses defines the size of the symbols. Figures 2.22 and 2.23 show sample plots of principal stresses in plane stress elements and normal stresses in trusses. Here, maximum stresses are given for crane loads with jib outreach to CL. The bearing behaviour of the longitudinal bulkhead beneath the crane column and the cross section in the fore part of the cargo hold can clearly be recognized by the principal stress representation. Beside the stress documentation by plots, stresses of highly utilized areas should be presented in tables. Fig Stress plot, longitudinal bulkhead, equivalent stresses using colour representation Fig Stress plot, longitudinal bulkhead, equivalent stresses using symbol representation Edition 2013 Germanischer Lloyd Page 2 31

44 Chapter 4 Guidelines for of Multipurpose Vessels Fig Stress plot, longitudinal bulkhead, principal stresses using symbol representation Fig Stress plot, transverse web plate, principal stresses using symbol representation Edition 2013 Germanischer Lloyd Page 2 32

45 Chapter 4 Guidelines for of Multipurpose Vessels G.3 Buckling strength Buckling strength is checked for compliance with GL Rules for Hull Structures (I-1-1), Section 3, D with a safety factor of S = 1.1. Biaxial element stresses of the FE model contain the Poisson effect, and stress values are modified according to the specifications in GL Rules for Hull Structures (I-1-1), Section 3, D.2. G.4 Fatigue The global analysis already allows considering fatigue aspects. In such a simplified fatigue analysis, the shape of the stress spectrum, the number of load cycles and other fatigue parameters are based on assumptions according to GL Rules for Hull Structures (I-1-1), 0. G.4.1 If only seaway-induced stresses are considered, normally the straight line spectrum (standard stress range spectrum A) is to be assumed. For a design lifetime of about 20 years, a number of cycles n max = can be taken. To assess crane load cases, a parabolic spectrum (standard stress range spectrum B, according to GL Rules for Hull Structures (I-1-1), 0, has to be applied. For heavy lift operations, generally 10 5 load cycles can be assumed. If more detailed data are specified, they have to be used. G.4.2 Local models It is required to carry out fine mesh analyses using local FE models for, e.g., hatch corners and transition areas between crane columns and the ship structure. These models shall extend at least two web spaces aft and forward of the considered detail in the longitudinal direction and corresponding lengths in transverse and vertical directions. The requirements for calculation models for welded joints and plate edges are given in GL Guidelines for Fatigue Strength Analyses of Ship Structures (V-1-2). H Documentation H.1 Structure of report The global strength analysis has to be documented in a report. In general the report shall be structured as follows: Scope of investigation General Description of strength investigations Ship specifications Main ship data Cargo arrangement Finite element model Considered drawings Characteristics of the FE model Loading conditions Load cases Global loads resulting from the seaway Crane loads Slamming loads on bow and stern Results Global deformations Edition 2013 Germanischer Lloyd Page 2 33

46 Chapter 4 Guidelines for of Multipurpose Vessels Hatch cover movements, coaming deflections and stopper/deflection limiter forces Permissible stresses Stress plots Proof of buckling strength Proof of fatigue strength Summary H.2 Content of report In addition to the text, the report shall also provide the following information as figures and tables: H.2.1 Drawings and basic information A general arrangement plan together with a list of relevant drawings, including dates and versions, shall be provided as well as a frame table and a list of element groups. H.2.2 Three-dimensional views of the FE model It is recommended that three-dimensional overview plots of the FE model be included. Colour plots of plate thickness and/or material yield strength provide added clarity. H.2.3 Two-dimensional views of the FE model H All relevant structural members have to be documented in plots (Fig. 2.24). These plots shall contain the following information: plate thickness [mm] for plane stress and shell elements cross sectional area [cm 2 ] for trusses cross section number for beams Cross sectional properties of beams have to be summarised in a separate table. H Using an element "shrink" option, truss and plane stress elements can be separated. Depending on mesh fineness, it might be necessary to present two figures, showing plate thicknesses and truss sectional areas, respectively. H Standard scales used in drawings shall be chosen. H The dimensions proposed for documentation may differ from those recommended for the preferred units. This may be caused by an internal data conversion. Units have to be indicated on plots that have common geometric dimensions. H.2.4 Mass distribution Mass distributions of the lightship weight and the analysed loading conditions have to be documented. Weight and centre of gravity of each weight group shall be listed in tables. Additionally, in-hold and ondeck cargo shall be separately documented. H.2.5 Summary of load cases All selected load cases for the FE analysis have to be documented. Wave parameters considered and maximum sectional forces and moments are to be listed in a table (Fig. 2.25). H.2.6 Envelope curves of all load cases Bending and torsional moments shall meet design values and are to be documented with envelope curves. Figure 2.26 shows the envelope curve for the torsional moment of all selected load cases. H.2.7 Documentation of the load cases For each selected load case, the distribution of the sectional forces and moments over the ship length shall be documented as in Fig Edition 2013 Germanischer Lloyd Page 2 34

47 Chapter 4 Guidelines for of Multipurpose Vessels H.2.8 Global deformation To obtain an impression of the global deformation behaviour, overall deformations for every selected load case are to be documented in two-dimensional and three-dimensional views (Appendix A). H.2.9 Stopper/deflection limiter forces Stopper/deflection limiter forces have to be documented in tables. H.2.10 Hatch cover deflection One important result of the global strength analysis is the determination of the deformed hatch diagonal dimension and the determination of the hatch cover movements relative to the hatch coaming and relative to the adjacent hatch covers. H.2.11 Fatigue of structural details The fatigue results for hatch corners have to be summarised in tables. H.2.12 Stress plots Figure 2.28 shows a sample stress plot. The maximum stress of all load cases for each element shall be documented. H.2.13 Buckling results Buckling analysis for plate fields shall be documented. H.2.14 Changes of the ship design Proposed structural modifications, if necessary, shall be included in the report. Edition 2013 Germanischer Lloyd Page 2 35

48 Chapter 4 Guidelines for of Multipurpose Vessels Fig Two-dimensional views of the FE model: two plots of the same bulkhead section showing plate thickness of plane stress elements [mm] and, separately, cross sectional area of truss elements [cm 2 ] attached to this bulkhead Edition 2013 Germanischer Lloyd Page 2 36

49 Chapter 4 Guidelines for of Multipurpose Vessels Loading condition A Max SWBM Torsion Rule Hor.Bend. Rule Taft [m] Tfore [m] v [kn] Vert.Bend. Rule hogg sagg No. Wampl Wadyn Wl/L AoE X-wave heel H-Shear V-Shear Torsion %Ru Hor.Bend. %Ru Vert.Bend. %Ru [m] [m] [-] [ ] [m] [ ] [kn] [kn] [kn/m] [kn/m] [kn/m] Fig Summary of load cases Design Values M SW + M WT Design Values M WT Env. Curve Torsional Moment [knm] Enveloping Curve LC x / L Fig Envelope curve for the torsional moment Edition 2013 Germanischer Lloyd Page 2 37

50 Rules Part Chapter V 1 4 Analysis Techniques Hull Structural Design Analyses Guidelines for of Multipurpose Vessels Fig Edition 2013 Load case documentation with longitudinal strength distribution Germanischer Lloyd Page 2 38

51 Chapter 4 Guidelines for of Multipurpose Vessels Principal stress Equivalent stress and truss stress Fig Stress plot for a supporting bulkhead Edition 2013 Germanischer Lloyd Page 2 39

52 Chapter 4 Guidelines for of Multipurpose Vessels Appendix A Fig. A1 Global model of shell Fig. A2 Different cross sections Edition 2013 Germanischer Lloyd Page 2 40

53 Chapter 4 Guidelines for of Multipurpose Vessels Fig. A3 Overview of coaming, decks and tank top Edition 2013 Germanischer Lloyd Page 2 41