KERB type SK. A combined KERB and CHANNEL drainage system IMC SK EN

Transcription

1 KERB type SK A combined KERB and CHANNEL drainage system IMC SK EN

2 ERB STORA-KERB is a two-part KERB and CHANNEL drainage system that is designed to be used in a wide variety of locations: roads, highways, car parks, industrial estates, roundabouts and all other kerbed areas that would usually be drained by means of gullies or standard drainage channels with gratings. The channels and kerb tops of the STORA-KERB system are produced in a high-strength polyester concrete material. The use of polyester concrete gives several advantages such as: Lightweight components which result in a faster, simpler and more economical installation. Smooth internal surfaces that ensure an optimal evacuation of surface water. High resistance to frost, salts and hydrocarbons guaranteeing a long lifespan for the installed drainage system. The wide range of available kerb top units seamlessly integrates with the traditional STORA-DRAIN channel drainage system, which has proven its effi ciency and reliability over many years. The STORA-KERB top unit also uses the same tongue and groove jointing system as the channel, which simplifi es the installation and alignment of both channel and kerb units. STORA-KERB is manufactured in accordance with the regulations of EN1433. When the system is installed in accordance with the instructions given in this brochure, D400 loading is achieved. STORA-KERB design conforms with subsections 1-7 of clause 516 of Specifi cation for Highway Works - Series, the product performance specifi cation published by the Highways department (UK) in The Manual of Contract Documents for Highway Works (MCHW). 2

3 KERB STORA-KERB EXAMPLE RUNS Example 1 : straight run with gully installed at the end of the run. Gully Top Access Unit at start of the run Access Unit every +/- 25m Endcap Channel Kerb Endcap Kerb Channels Length 1m or 0,5m Constant invert depth or stepped-fall system Gully Base Example 2 : straight run with crossing point and gully installed at the end of the run. Gully Top Access Unit at start of the run Dropper Left 1m long Crossing Stone 0,5m long Dropper Right 1m long Endcap Channel Kerb Endcap Kerb Channels Length 1m or 0,5m Constant invert depth or stepped-fall system Gully Base Example 3 : straight run with centrally located gully. Gully Top Access Unit at start of the run Access Unit at end of the run Endcap Channel Kerb Endcap Kerb Channel Channels Length 1m or 0,5m Constant invert depth or stepped-fall system Gully Base 3

4 ERB STRAIGHT CHANNELS LEVEL INVERT TYPE SKC N L (m) H (mm) Weight (kg) Vert. outlet on channel Horiz.outlet on channel Units per pallet Four-way junction Art. N ,0 Ø110 Ø S , ,9 Ø110 Ø110 - yes S ,5 Ø S , ,5 Ø110 Ø110 - yes S ,0 Ø S , ,6 Ø110 Ø110 - yes S channels: 0 H 155 Vert. Outlet Vert. Outlet The channels can be installed with constant depth or with stepped-fall. Endcaps Channels Gully base The connection between the channels is made with the Stepped-Fall Connector (Art.N S ). 4

5 KERB KERB TOPS Kerb Tops Element L (m) H (mm) Weight (kg) Art. N Kerb Top 0, ,7 SK001 Access Unit 0, ,7 SK Dropper Left ,5 SK Crossing Stone 0, ,0 SK Dropper Right ,5 SK Radius 6-7m External 0, ,7 SK Radius 8-10 External 0, ,7 SK Radius External 0, ,7 SK Radius Internal 0, ,7 SK Blind Kerb 0,5 16,6 SK Polyester Groove Grating Element L (m) H (mm) Weight (kg) Art. N Grating (slot 20mm) 0,5 10,4 S Inspection Frame (Galv.) 0,5 3,2 S Inspection Lid 0, ,3 S The kerb tops are installed on top of the channels, without the need for adhesives or mortar. The concrete surround fi lls the recesses on both sides of the kerb tops and ensures a solid installation. The kerb has a Half Battered (HB) profi le and the upstand is 120mm to match a standard HB 2 kerb profi le. The kerb tops should be installed directly adjacent to each other on top of the channel units. If there is a gap at the end of the run, it should be fi lled with a cut section of a standard or a blind kerb top (1). When installing the kerb tops, sliding the tops back and forth on the channel will wear the centring guides and ensure a perfect levelling and alignment (2) H 5

6 ERB RADIUS CHANNELS TYPE SKCR Channel N Rayon (m) L (m) H (mm) Weight (kg) Art. N External 0, ,9 SK External 0, ,9 SK External 0, ,9 SK Internal 0, ,9 SK External 0, ,5 SK External 0, ,5 SK External 0, ,5 SK Internal 0, ,5 SK804 External Radius 6-7 m 8-10 m m Road Internal Radius m The 010 or 020 0,5m radius channels are mitred at both ends to enable a curved installation. The channels are installed at the appropriate location and are used in conjunction with the matching radius kerb tops. Curves with a radius ranging from 25 to 35m are achieved with standard 0,5m straight channels. Curves with a radius in excess of 35m and more are achieved using the standard 1m straight channels. 6

7 KERB KERB TOPS DETAILS KERB TOP ACCESS UNIT BLIND KERB DROPPER LEFT DROPPER RIGHT CROSSING STONE RADIUS EXTERNAL RADIUS INTERNAL POLYESTER GROOVE GRATING VAR VAR GRATING INSPECTION FRAME & INSPECTION LID 7

8 ERB GULLY L (m) D (mm) H (mm) Weight (kg) Outlet Sizes Art. N Gully Top D400 0, ,0 - SK Gully Base 0, ,0 Ø160/Ø225 SK Supplementary Gully Base 0, ,2 Ø160/Ø200 Ø225/Ø250 S Sump Unit 0, ,0 Ø110/160 S The gully tops are provided with a D400 cast iron cover, that is hinged and lockable. The supplementary gully base can be used to create extra silt capacity or to allow a deeper outlet connection. 535 TOP VIEW TYP. I.L RIGHT VIEW FRONT VIEW LEFT VIEW Precast knockout to fit on top of Supplementary Gully 160 Invert L BOTTOM VIEW BACK VIEW SUPPLEMENTARY GULLY 8

9 KERB ENDCAPS TYPE ECC Element N H (mm) Installation before/after Weight (kg) Art. N Integrated In-/Outlet with gasket and PE cover plate Endcap Channel channel n 010 1,3 SE032 Ø110 Endcap Channel channel n 020 1,5 SE034 Ø110 Endcap Channel channel n 030 1,6 SE035 Ø110 TYPE ECK Element N H (mm) Installation before/after Weight (kg) Art. N Integrated In-/Outlet with gasket and PE cover plate Endcap Kerb Kerb H=220 1,1 SK220 - The endcaps for the channel and the kerb tops are installed separately. The endcaps with integrated In-/Outlet for the channels can be used with the PE insert to start or end the channel run. A PVC pipe can be inserted after removal of the PE insert and used to connect two channel runs or to create an outlet if a gully cannot be installed due to depth restrictions. 9

10 ERB STORA-KERB CAPACITY The STORA-KERB is a fl exible and high capacity channel drainage system. The choice between the different available STORA-DRAIN drainage channels will be made based on the STORA-DRAIN capacity calculation program. Lenght of the channel run to the outlet With 50 mm/h or 140 L/sec.ha CAPACITY Width of the surface The graphs show the maximum allowable channel length for the given road or terrain width, assuming that the run is discharged into the standard Kerb Gully and is connected to a suitable outfall pipe diameter. Please contact our technical department for detailed design assistance. The water-holding capacity of the STORA-KERB: on 010 channels 25,80 litre/metre on 020 channels 31,50 litre/metre on 030 channels 37,20 litre/metre 10

11 KERB INSTALLATION & MAINTENANCE GUIDELINES The STORA-KERB system is installed in accordance with the requirements of. The system conforms to D400 load class requirements, when installed exactly in accordance with the details given below. The channels and the gully base are installed, aligned and levelled on a concrete bed (min. requirements: thickness 200mm / C25 grade). The kerb tops can be installed at the same time as the channels or at a later time, if there is a danger of damage from site traffi c. 120 It is important to pay special attention to the installation of the concrete coating at the rear of the kerb tops as this will absorb most of the impact when the system is hit by traffi c. The 200mm width of surrounding concrete shown is the minimum requirement. Concrete should be brought up to a height no greater than 80mm from the top of the rear of the kerb unit, even in landscaped areas. If block paving is being used behind the kerb line then the blocks immediately adjacent to the kerb top should be bedded on concrete All channels and kerb tops are installed without the use of jointing surrounding material. The tongue and groove system on the channel and kerb tops, combined with the concrete haunching, will give a good watertightness. If there are special requirements on the watertightness of the system after installation, please contact us for further advice. The fi nishing of the asphalt layer is to be performed with care to avoid damaging the kerb tops while compacting. The fi nished level will be at 120mm under the kerb top face to ensure a good infl ux of surface water through the drainage openings. After installation, the complete system should be cleaned and all sand, gravel and tarmac residues are removed from the channel system. The cleaning can be performed by a high-pressure cleaner. Access to the channel is possible through the access units and the covers on the gully tops. Maintenance of the system should be performed regularly after installation. The time scale is based on the local situation (sand, leaves, rainfall, traffi c...). 11

12 INSTALLATION EXAMPLES Bridge Project Polyester Groove grating solution Road schemes : new development Restricted Depth Installation on top of an underground car park or road refurbishment SPECIFICATIONS (basic text) KERB-TYPE SK Two-part combined kerb and channel drainage system in polyester concrete. Width mm channels from the STORA-DRAIN plain polyester concrete edge channel system with level invert in 1m or 0,5m lengths. Kerb Top units in polyester concrete in 0,5m length with Half Battererd profi le and 120mm kerb upstand. All top units are provided with two lateral perforations for surface water drainage, knockouts for subsurface and/or temporary site drainage and an antiskid raised surface pattern. The STORA-KERB drainage system is completed with access units, one or more gullies (with D400 cast iron cover), droppers, crossing stones, radius elements and endcaps according to the architect s or engineer s details. ADVANCED BUILDING COMPOSITES LTD Unit D4 Hortonwood 10 Telford Shropshire TF1 7ES Tel: +44 (0) Fax: +44 (0) sales@abc-uk.com Web: 12