The Company by Peter Bröckskes sen. an independent, middle sized company
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2 The Company DIN EN ISO 9001 More than 60 years of experience in temperature measurement and control technique as well as in cable production have made a one man business a company with nearly 500 staff members. Our strength is not only the production of standard products but also the development and manufacturing of special products acc. to customers specifications. Every year we manufacture more than 1500 special products on our customer s request. Every single product is a challenge for our technical team. We at B Bröckskes see ourselves as manufacturer and service provider - in the sense of real partnership and customer oriented work. The quality of our products is known in more than 40 countries of the world. Our customers have tested our products intensively and confirm that they have a longer service life than others. In all product ranges we are certified acc. to ISO 9001:2008. Besides we established an environmental management system for our company acc. to ISO 14001:2004, an occupational health and safety management acc. to NLF/ILO-OSH 2001 and OHSAS 18001:2007 as well as an energy management system acc. to DIN EN 16001:2009. And our future slogan is: We go forward! founded: CEO: 1947 by Peter Bröckskes sen. an independent, middle sized company Peter Bröckskes plant/location: in Viersen (lower Rhine) m 2 company site manufacturing from copper conductor to outer sheath, own VDE proofed burnchamber and laboratory employees/workers: approx. 420 at the plant in Viersen, 500 worldwide yearly sales: approx. 95 Mio. worldwide products: Special Cables Temperature Measurement Cable Harnessing certificates and quality management system acc. to ISO 9001:2008 for every manufacturing field approvals: environmental management system acc. to ISO 14001:2004 occupational health and safety management acc. to NLF/ILO-OSH 2001 and OHSAS 18001:2007 energy management system acc. to DIN EN 16001:2009 MIL, VDE, HAR, IEC, GL, DNV, BV, KR, ABS, NK, RINA, LR, C 2
3 MR 460 Control cable with numbered cores and fibre-reinforced PUR sheath D-VIERSEN MR x 0,75 mm C Marking for MR : SAB BRÖCKSKES D-VIERSEN MR x 0,75 mm C Conductor: bare copper strands acc. to IEC 60228, EN 60228, VDE 0295, class 6 Insulation: Colour code: Stranding: TPE black cores with consecutive numbers acc. to EN 50334; green-yellow earth wire from 3 cores specially adjusted layering Wrapping: non-woven tape Supporting screen: high-tech yarn Sheath material: PUR, TMPU acc. to DIN VDE 0282 part 10 + HD Sheath colour: black (similar RAL 9005) Outstanding features: halogenfree reinforced outer sheath for high mechanical stress notch resistant abrasion resistant good flexibility also at low temperatures weather resistant oil resistant good chemical resistance Sunlight resistant Nominal voltage: Uo/U 300/500 V Testing voltage: 2000 V Min. bending radius fixed laying: 5 x d flexible application: 10 x d Temperature range fixed laying: -50/+90 C flexible application: -40/+90 C Halogen-free: acc. to DIN VDE 0472 part 815 and IEC Oil resistance: very good - TMPU acc. to DIN VDE 0282 part 10 + HD Chemical resistance: good against acids, alkalines, solvents, hydraulic liquids, etc. UV-resistance: very good - enhanced due to black sheath colour Mechanical the main mechanical characteristics accomplished characteristics: by the PUR outer sheath are: - high tensile strength - high tear strength - high abrasion resistance - high notch resistance - high transverse stregth item no. no. of cores largest outer-ø copper cable x cross section single wire ± 5% figure weight n x mm 2 ø mm mm kg/km kg/km x 0,50 0,16 6,4 14, x 0,50 0,16 6,7 19, x 0,50 0,16 7,3 24, x 0,50 0,16 8,2 33, x 0,50 0,16 9,8 57, x 0,50 0,16 11,2 86, x 0,50 0,16 13,2 120, x 0,75 0,16 7,0 21, x 0,75 0,16 7,4 28, x 0,75 0,16 8,0 36, x 0,75 0,16 9,0 50, x 0,75 0,16 10,9 86, x 0,75 0,16 12,9 129, x 0,75 0,16 15,2 180, x 1,00 0,16 7,4 28, x 1,00 0,16 7,9 38, x 1,00 0,16 8,5 48, x 1,00 0,16 9,9 67,2 137 item no. no. of cores largest outer-ø copper cable x cross section single wire ± 5% figure weight n x mm 2 ø mm mm kg/km kg/km x 1,00 0,16 11,9 115, x 1,00 0,16 13,6 172, x 1,00 0,16 16,6 240, x 1,50 0,16 8,0 43, x 1,50 0,16 8,6 57, x 1,50 0,16 9,3 72, x 1,50 0,16 10,9 100, x 1,50 0,16 13,1 172, x 1,50 0,16 15,5 259, x 1,50 0,16 18,4 360, x 2,50 0,16 9,8 72, x 2,50 0,16 10,5 96, x 2,50 0,16 11,5 120, x 2,50 0,16 13,5 168, x 2,50 0,16 16,7 288, x 2,50 0,16 19,4 432, x 2,50 0,16 23,4 600,0 868 q For unprotected usage with high mechanical stress e.g. in construction machines! 3
4 CC 550 P PUR control cable with numbered cores, halogen-free and oil resistant S AB BRÖCKSKES D-VIERSEN CC 550 P 5 x 1,5 mm 2 C Marking for CC 550 P: SAB BRÖCKSKES D-VIERSEN CC 550 P 5 x 1,5 mm 2 C Conductor: bare copper strands acc. to IEC 60228, EN 60228, VDE 0295, class 5 Insulation: Colour code: Stranding: A black cores with consecutive numbers acc. to EN 50334; green-yellow earth wire from 3 cores in layers Sheath material: PUR Sheath colour: black (RAL 9005) Outstanding features: halogenfree very good mechanical strength abrasion resistant notch resistant good chemical resistance oil resistant flame retardant Sunlight resistant weather resistant Nominal voltage: Uo/U 300/500 V Testing voltage U: 2000 V acc. to DIN VDE 0281 part 2 + HD 21.2 Min. bending radius fixed laying: 4 x d flexible application: 6 x d Temperature range fixed laying: -40/+90 C flexible application: -30/+90 C Halogen-free: acc. to DIN VDE 0472 part 815 and IEC Fire performance: flame retardant and self-extinguishing acc. to IEC EN Oil resistance: very good - TMPU acc. to DIN VDE 0282 part 10 + HD Chem. resistance: good against acids, alkalines, solvents, hydraulic liquids etc. Flexibility: Weather resistance: very good good item no. no. of cores largest outer-ø copper cable x cross section single wire figure weight n x mm 2 ø mm mm kg/km kg/km x 1,00 0,21 6,2 19, x 1,00 0,21 6,5 28, x 1,00 0,21 7,7 48, x 1,00 0,21 8,3 67, x 1,00 0,21 11,1 115, x 1,00 0,21 12,9 172, x 1,00 0,21 15,4 230, x 1,00 0,21 17,5 345, x 1,00 0,21 20,8 480, x 1,00 0,21 25,3 691, x 1,50 0,26 6,8 28, x 1,50 0,26 7,2 43, x 1,50 0,26 8,5 72, x 1,50 0,26 9,2 100, x 1,50 0,26 12,4 172, x 1,50 0,26 14,4 259, x 1,50 0,26 17,2 345, x 2,50 0,26 8,5 72, x 2,50 0,26 9,2 96, x 4,00 0,31 12,1 192, x 6,00 0,31 12,7 230,
5 CC 550 CP PUR-control cable with numbered cores, halogen-free, oil resistant and overall copper screen S AB BRÖCKSKES D-VIERSEN CC 550 CP 5 x 1 Marking for CC 550 CP : SAB BRÖCKSKES D-VIERSEN CC 550 CP 5 x 1,5 mm 2 C Conductor: bare copper strands acc. to IEC 60228, EN 60228, VDE 0295, class 5 Insulation: Colour code: Stranding: Wrapping: Screen: A black cores with consecutive numbers acc. to EN 50334; green-yellow earth wire from 3 cores in layers PETP foil tinned copper braiding Sheath material: PUR Sheath colour: black (RAL 9005) Outstanding features: halogenfree very good mechanical strength abrasion resistant notch resistant good chemical resistance good EMC characteristics oil resistant flame retardant Sunlight resistant weather resistant Nominal voltage: Uo/U 300/500 V Testing voltage U: 2000 V acc. to DIN VDE 0281 part 2 + HD 21.2 core/screen 2000 V Min. bending radius fixed laying: 5 x d flexible application: 10 x d Temperature range fixed laying: -40/+90 C flexible application: -30/+90 C Halogen-free: acc. to DIN VDE 0472 part 815 and IEC Fire performance: flame retardant and self-extinguishing acc. to IEC EN Oil resistance: very good - TMPU acc. to DIN VDE 0282 part 10 + HD Chem. resistance: good against acids, alkalines, solvents, hydraulic liquids etc. Flexibility: Weather resistance: very good good item no. no. of cores largest outer-ø copper cable x cross section single wire figure weight n x mm 2 ø mm mm kg/km kg/km x 0,50 0,21 7,7 53, x 0,50 0,21 11,7 140, x 0,50 0,21 15,7 270, x 1,00 0,21 11,9 169, x 1,00 0,21 20,2 528, x 1,50 0,26 7,8 64, x 1,50 0,26 9,1 98, x 1,50 0,26 15,6 330, x 2,50 0,26 12,2 222,
6 acc. to ADR/GGVS 94/55/EG S Truck 111 Thickwall (FLY) A B BRÖCKSKES D-VIERSEN SAB Truck 111 Thickwall gemäß ADR/GGVS 94/55/EG TÜV HESSEN Marking for SAB Truck 111 Thickwall (FLY): SAB BRÖCKSKES D-VIERSEN SAB Truck 111 Thickwall gemäß ADR/GGVS 94/55/EG TÜV HESSEN Conductor: bare copper strands with reference to ISO 6722 table A.1 Insulation: PVC acc. to ISO 6722 edition Colour code: acc. to (priority colour code) Operating voltage: Min. bending radius: Temperature range: 60 V or 600 V 6 x d -40/+85 C class A item group 3111 nominal cross-section averange copper of the conductor outer-ø figure mm 2 mm kg/km 0,50 2,1 4,8 1,00 2,5 9,6 2,50 3,5 24,0 4,00 4,2 38,4 6,00 4,7 57,6 10,0 6,3 96,0 Dimension range 0,50 mm 2-120,0 mm 2 6
7 acc. to ADR/GGVS 94/55/EG S Truck 112 Thinwall (FLRY) S A B BRÖCKSKES D-VIERSEN SAB Truck 112 Thinwall gemäß ADR/GGVS 94/55/EG TÜV HESSEN Marking for SAB Truck 112 Thinwall (FLRY): SAB BRÖCKSKES D-VIERSEN SAB Truck 112 Thinwall gemäß ADR/GGVS 94/55/EG TÜV HESSEN Conductor: bare copper strands, fine wires with reference to ISO 6722 table A.1 Insulation: PVC acc. to ISO 6722 edition Colour code: acc. to (priority colour code) Operating voltage: Min. bending radius: Temperature range: 60 V or 600 V 6 x d -40/+85 C class A item group 3112 nominal cross-section averange copper of the conductor outer-ø figure mm 2 mm kg/km 0,5 1,5 4,8 1,0 1,9 9,6 2,5 2,8 24,0 4,0 3,4 38,4 6,0 3,9 57,6 10,0 5,5 96,0 Dimension range 0,13 mm 2-25,0 mm 2 7
8 acc. to ADR/GGVS 94/55/EG S Truck 113 Ultra Thinwall (FLRY) A B BRÖCKSKES D-VIERSEN SAB Truck 113 Ultra Thinwall gemäß ADR/GGVS 94/55/EG TÜV HESSEN Marking for SAB Truck 113 Ultra Thinwall (FLRY): SAB BRÖCKSKES D-VIERSEN SAB Truck 113 Ultra Thinwall gemäß ADR/GGVS 94/55/EG TÜV HESSEN Conductor: bare copper strands, fine wires with reference to ISO 6722 table A.1 Insulation: PVC acc. to ISO 6722 edition Colour code: acc. to (priority colour code) Operating voltage: Min. bending radius: Temperature range: 60 V 6 x d -40/+85 C class A item group 3113 nominal cross-section averange copper of the conductor outer-ø figure mm 2 mm kg/km 0,13 0,85 1,2 0,22 1,0 2,1 0,35 1,2 3,4 0,50 1,35 4,8 0,75 1,6 7,2 1,00 1,7 9,6 1,50 2,0 14,4 2,00 2,4 19,2 2,50 2,6 24,0 Dimension range 0,13 mm 2-2,50 mm 2 8
9 acc. to ADR/GGVS 94/55/EG S Truck 114 P (FLRYY11Y) VIERSEN SAB Truck 114 P gemäß ADR/GGVS 94/55/EG TÜV HE Marking for SAB Truck 114 P (FLRYY11Y): SAB BRÖCKSKES D-VIERSEN SAB Truck 114 P gemäß ADR/GGVS 94/55/EG TÜV HESSEN Conductor: bare copper strands, fine wires with reference to ISO 6722 table A.1 Insulation: PVC acc. to ISO 6722 edition P 151 (data pair optionally) Colour code: Stranding: Inner sheath: acc. to (priority colour code) in layers PVC acc. to ISO edition Sheath material: PUR acc. to edition Sheath colour: black (RAL 9005) Operating voltage: Min. bending radius: Temperature range: 60 V 12 x d -40/+85 C class A item group 3114 nominal cross- No. of outer-ø copper cable section of the cores figure weight conductor mm 2 mm kg/km kg/km 0,5 2 5,0 9,6 35 0,5 3 5,1 14,4 40 0,5 4 5,5 19,2 48 0,5 5 5,9 24,0 57 0,5 7 6,4 33,6 71 0,5 13 8,4 62, ,75 2 5,6 14,4 46 0,75 3 5,9 21,6 54 0,75 4 6,3 28,8 65 0,75 5 6,9 36,0 79 0,75 7 7,4 50,4 97 0, ,9 93, ,0 2 5,8 19,2 52 1,0 3 6,1 28,8 63 1,0 4 6,6 38,4 77 1,0 5 7,1 48,0 93 1,0 7 7,7 67, , ,4 124, ,5 2 6,4 28,8 64 1,5 3 6,7 43,2 80 1,5 4 7,3 57,6 99 1,5 5 7,9 72, ,5 7 8,6 100, , ,7 187, ,5 2 7,6 48,0 99 2,5 3 8,0 72, ,5 4 8,7 96, ,5 5 9,6 120, ,5 7 10,4 168, , ,9 312,0 446 Cross-section range 0,13 mm 2-6,00 mm 2 0,13 mm 2-2,50 mm cores 0,13 mm 2-4,00 mm cores 0,13 mm 2-6,00 mm cores q Optional with additional data pair 2 x 1,50 mm 2 9
10 acc. to ADR/GGVS 94/55/EG S Truck 115 (FLYY) SEN SAB Truck 115 gemäß ADR/GGVS 94/55/EG TÜV HESSEN Marking for SAB Truck 115 (FLYY): SAB BRÖCKSKES D-VIERSEN SAB Truck 115 gemäß ADR/GGVS 94/55/EG TÜV HESSEN Conductor: bare copper strands, fine wires with reference to ISO 6722 table A.1 Insulation: PVC acc. to ISO 6722 edition Colour code: Sheath material: Sheath colour: black (RAL 9005) acc. to (priority colour code) PVC acc. to ISO edition Operating voltage: Min. bending radius: Temperature range: 60 V 12 x d -40/+85 C class A item group 3115 nominal cross- No. of outer-ø copper cable section of the cores figure weight conductor mm 2 mm kg/km kg/km 0,5 2 6,2 9,6 54 0,5 3 6,5 14,4 62 0,5 4 7,0 19,2 70 0,5 5 7,7 24,0 83 0,5 7 8,3 33, , ,2 62, ,75 2 6,8 14,4 66 0,75 3 7,2 21,6 77 0,75 4 7,8 28,8 81 0,75 5 8,5 36, ,75 7 9,2 50, , ,6 93, ,0 2 7,0 19,2 68 1,0 3 7,4 28,8 82 1,0 4 8,0 38, ,0 5 8,8 48, ,0 7 9,5 67, , ,0 124, ,5 2 7,6 28,8 80 1,5 3 8,0 43, ,5 4 8,7 57, ,5 5 9,6 72, ,5 7 10,4 100, , ,4 187, ,5 2 9,0 48, ,5 3 9,5 72, ,5 4 10,4 96, ,5 5 11,5 120, ,5 7 12,5 168, , ,5 312,0 525 Cross-section range 0,50 mm 2-6,00 mm 2 0,50 mm 2-1,00 mm 2 25 cores 1,50 mm 2-2,50 mm 2 16 cores 3,00 mm 2-6,00 mm 2 7 cores 10
11 acc. to ADR/GGVS 94/55/EG S Truck 119 Thinwall (FLRYY) D-VIERSEN SAB Truck 119 gemäß ADR/GGVS 94/55/EG TÜV Marking for SAB Truck 119 (FLRYY): SAB BRÖCKSKES D-VIERSEN SAB Truck 119 gemäß ADR/GGVS 94/55/EG TÜV HESSEN Conductor: bare copper strands, fine wires with reference to ISO 6722 table A.1 Insulation: PVC acc. to ISO 6722 edition P 151 (data pair optionally) Colour code: Stranding: Sheath material: acc. to (priority colour code) in layers Sheath colour: black (RAL 9005) PVC acc. to ISO edition Operating voltage: Min. bending radius: Temperature range: 60 V 12 x d -40/+85 C class A item group 3119 nominal cross- No. of outer-ø copper cable section of the cores figure weight conductor mm 2 mm kg/km kg/km 0,5 2 5,0 9,6 36 0,5 3 5,1 14,4 41 0,5 4 5,5 19,2 49 0,5 5 5,9 24,0 58 0,5 7 6,4 33,6 72 0,5 13 8,4 62, ,75 2 5,6 14,4 47 0,75 3 5,9 21,6 55 0,75 4 6,3 28,8 66 0,75 5 6,9 36,0 81 0,75 7 7,4 50,4 99 0, ,9 93, ,0 2 5,8 19,2 53 1,0 3 6,1 28,8 64 1,0 4 6,6 38,4 79 1,0 5 7,1 48,0 95 1,0 7 7,7 67, , ,4 124, ,5 2 6,4 28,8 65 1,5 3 6,7 43,2 82 1,5 4 7,3 57, ,5 5 7,9 72, ,5 7 8,6 100, , ,7 187, ,5 2 7,6 48, ,5 3 8,0 72, ,5 4 8,7 96, ,5 5 9,6 120, ,5 7 10,4 168, , ,4 312,0 455 Cross-section range 0,13 mm 2-6,00 mm 2 0,13 mm 2-2,50 mm cores 0,13 mm 2-4,00 mm cores 0,13 mm 2-6,00 mm cores q Optional with additional data pair 2 x 1,50 mm 2 11
12 PRODUCT RANGE FLEXIBLE CABLES Halogen-free cables Cable track cables Servo motor cables ETFE, FEP, PFA cables Bus cables Torsion cables Hybrid and special cables Control and connection cables Data cables Besilen (Silicone) cables Compensating and extension cables Tray cables TEMPERATURE MEASUREMENT Protecting armatures and gauge slides Mineral insulated thermocouples and Mineral insulated resistance thermometers Temperature measurement in plastic processing industry/hot runner technique Diesel thermocouples Probe with stainless steel sleeve Temperature measurement in test vehicles Measurement techniques CABLE HARNESSING Harnessed cables acc. to customer s specification Harnessed cable track cables Helix cables Cable harnesses Harnessed motor and transmission cables for Siemens and Indramat drives 12 S Bröckskes GmbH & Co. KG Grefrather Str b Viersen GERMANY Tel.: +49/2162/898-0 Fax: +49/2162/ info@sab-broeckskes.de 03/2012
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