Band Resaw Series. A highly versatile band saw design for precise and economical production
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1 Band Resaw Series A highly versatile band saw design for precise and economical production
2 Professional rip saws from the WEINIG GROUP flexible, robust and extremely productive WACO band resaws from the WEINIG GROUP are sturdily built and you can count on them to satisfy high demands on saw cut and service life. Design and processing attest to experience and knowhow. The fast and simple measurement setting allows the highest level of flexibility and as a result satisfies the prerequisites for enormous productivity and cost effectiveness always with outstanding results in workpiece quality.
3 2 3 WACO band resaws offer the optimum solution for every requirement: they perform as well in a small business as they do in plants for large-batch production, as well as a single saw as they do as a twin version for double cutting. From the entry model BKS through the high-performance saw BKL to the highspeed saw BKW that has a feed speed of up to 120m/min every machine offers performance potential, quality and reliability. Further advantages stem from their ease of use and application-oriented software that caters for all the demands of daily use. Accessories, such as bevel-cut and automatic middle-cut devices increase the range of possibilities for use. On top of this, you will benefit from our strict quality standards and the service offered by the WEINIG GROUP, a world market leader.. The BKL and BKW models are available as single or twin band saws. Band resaws with decisive competitive advantages solid and robust construction modular system (BKL and BKW) for single or twin saw bevel-cut device (BKS, BKL and BKW) excellent performance potential easily adjustable and exchangeable saw blade guidance frequency-controlled drive with low energy consumption optimum solution for every requirement simple, fast adjustment easy to use extremely safe to use best integration into existing, productivity-enhancing WEINIG system solutions
4 WACO BKS band resaw: Strong and versatile, even without our optional extras The BKS is a robust band resaw for car-pentry workshops and moulding manufacturers with high demands on saw cutand service life. The stable band guidan-ce guarantees large cutting heights and the wide saw blade ensures a high degree of dimensional accuracy and a long service life. The standard equipment includes the infinitely adjustable electronic feed up to 40m/min, the bevel-cut device for up to 45º and continuous dimensional accuracy thanks to hydraulic blade tensioning. The simple, fast setting of dimensions ensures highproductivity. As an option, we offer a PLC control for programming the clokked setting of dimensions for serial cutting, and the setting of the saw blade speed for different wood types. WACO BKL band resaw: Bestseller in the high-performance range single or twin The BKL reaches feed speeds of up to 60m/min. The standard equipment includes: Control for bevel-cut adjustment up to 45º (single and twin version), automatic middle-cut device and serial cut device. A heavy, infinitely adjustable hydraulic feed unit allows perfect wood guidance. Precise dimensional accuracy is achieved by means of the smallest possible saw cut and hydraulic blade tensioning. The fast setting of dimensions increases productivity. The BKL is ideally suited to integration into fully or semiautomatic sawing lines.
5 4 5 WACO BKW band resaw: The fastest single or twin The BKW is - as a single or twin band saw - the high-speed band resaw with feed speeds of up to 120m/min. It specializes in large dimensions at high speed. Even the standard model has many features: PLC control for the setting of dimensions during serial cutting setting of the middle-cut device at the touch of a button adjustable saw blade speed for different wood types high cut height perfect dimensional accuracy thanks to stable band guidance and high band tension heavy, infinitely adjustable electronic feed unit individual feed rollers with pneumatic pressure for precise wood guidance simple, fast setting of dimensions for high productivity effective saw blade/band wheel cleaning and lubrication for maximum safety and long service life. The BKW is optimally integrated into fully or semiautomatic sawing lines. It isavailable as a right- or left-hand (standard) band resaw.
6 WACO PLC control system: Set save recall Using WACO s easy-to-use PLC control system, all important functions can be set, saved and recalled later. It is only in this way that you can safely store experience gained once and save yourself further test phases. Set and save the following with the intelligent PLC control system: feed speed saw blade speed position of the feed rollers (saw dimensions) fence side (only BKS series) operating hours indicator control for fixed dimensions or middle cut device (only BKL and BKW series) All saved settings can be recalled at any time. Oversight and transparency are further advantages!
7 6 7 Clever solution with a big effect: Bevel-cut device for maximum material yield The bevel-cut device that can be tilted to 45º increases the flexibility and application possibilities of the saw enormously. It is available as a tiltable fence side for the BKS. The heavy design for the BKL model is connected with the complete angling of the table and the feed unit. This allows the workpieces to be guided precisely and transported automatically. It furthermore leads to the highest level of accuracy, even at large dimensions and high feed speeds. Constructed for optimum material yield: Automatic middle-cut device The images show the twin version. The automatic middle-cut device in two design variants for the BKL and BKW product ranges: With a fixed stop that ensures that the workpieces on the right are cut exactly to size, while the workpiece on the left can be wider or narrower. In the second version, both sides are distributed in such a way that the right and left workpieces are wider or narrower. Optimum material yield is achieved in this way.
8 Which band saw is the right one? Performance table cutting height/feed speed WACO s band resaws generally offer enormous performance. What these saws can achieve individually is furthermore dependent on the cutting height. The table gives information about this and shows at a glance, which saw for which cutting height (in connection with the feed speed) is the right one for your needs. The integration into economical system solutions allows long-term performance at the highest level. We will show you how you can maximize the machine s potential and achieve the highest throughput at the maximum wood yield. Feed (m/min) BKW 120 BKW 80 BKL BKS Cutting height (mm) Automation example around a band resaw 80 m/min 20 pieces per minute 40 pieces per minute
9 8 9 Band resaw overview table: Standard models and options The matrix shows the significant distinguishing characteristics of the individual models. Your WEINIG GROUP expert will gladly give you more detailed information tailored to your requirements. BKS BKL BKW Feed speed (optional) 5 40 m/min m/min (120) m/min Cutting height 370 mm 300 mm 300 mm Twin system (twin band saw Result: 3 parts) Distance between saw band and fence side mm mm mm Distance between saw and feed roller mm mm mm Saw motor (optional) 15 kw 22 kw (30 kw) 45 kw (55 kw) Saw blade (length x width x thickness) x 100 x 1 mm x 110 x 1 mm x 150 x 1,2 mm Saw speed (optional) 36 m/sec (30 40 m/sec) 38 m/sec (42 m/sec) 42 m/sec*, m/sec** Saw wheel diameter 915 mm mm mm Saw wheel width 90 mm 100 mm 150 mm Feed motor 1,1 kw 5,5 kw (Hydraulik) 2 x 2,2 kw Diameter of feed rollers 200 mm 155 mm 180 mm Height of feed rollers 2 x 50 mm 240 mm 195 mm Automatic PLC control system Motorized displacement of the fence side Motorized displacement of the feed roller Serial cutting function Laser light with width control on the feed roller Bevel-cut device 45º Automatic band lubrication Table height 975 mm mm mm Necessary to be enclosed Weight (single version with one saw) kg kg, kg*** kg, kg*** Operation voltage 400 V 50 Hz 400 V 50 Hz 400 V 50 Hz Standard Optional Subject to technical alterations. Statements and pictures in this brochure also contain optional equipment that is not included in the standard scope of delivery. Some protective covers were removed for photographing. * at a feed speed of up to 80m/min ** at a feed speed of up to 120m/min *** weight as twin version with two saws
10 You can expect a lot from us: WEINIG GROUP Your partner for the future You concentrate on your business and we take care of the rest! The WEINIG GROUP is not only the leading technology provider for the solid-wood processing industry and trades. From extensive services and system solutions to turnkey production facilities, the WEINIG GROUP is an all-round ideal partner, whenever flexible, profitable production is desired. The WEINIG ExpoCenters In our ExpoCenters we will demonstrate to you everything that cutting-edge technology can do for you. Here you can see our machines in action. Training We would like you to get the maximum benefit from your investment as quickly as possible. This is achieved using the proven WEINIG training concept. Effective training sessions led by experienced WEINIG experts make sure that you unlock the full potential of your machine in the shortest possible time. Kaizen The organization of production at WEINIG is organized logically and successfully according to the Kaizen method. In a continuous improvement process, quality and efficiency are optimized step by step. Take advantage of this for your business: We are happy to pass our many years of experience on to you in our seminars. Service With sites in all parts of the world and a large, mobile team of service technicians, we guarantee a worldwide service that is unique in the industry. Extremely fast delivery of spare parts to any location and contacts who also speak your language are part of our traditional customer orientation.
11 10 11 WEINIG World market leaders in automatic molders WACO No. 1 in high-performance automatic planers and molders GRECON High-performance finger-jointing lines DIMTER Specialist for optimizing cross-cut saws and gluing presses RAIMANN Leading-edge technology for rip optimizing The WEINIG GROUP: We seamlessly join all the components of solid-wood processing together CONCEPT The expert partner for complete solutions Right up to turnkey production systems Building innovative machines is one thing, offering system solutions is another. More and more often our customers want the complete factory. This is a case for our team at WEINIG CONCEPT. This is where the expertise of the WEINIG GROUP combines in a special way. From planning to ready-to- use production system, our professionals take care of everything, worldwide and taking complete responsibility. For you. A strong team Every member of the WEINIG GROUP is a leader in their area of work. This results in valuable synergies that bring you unrivalled benefits.
12 Band Resaw Series Production: WACO Jonsereds AB Box 283 / Skackelvägen 1 SE Halmstad Sweden Telephone +46 (0) Fax +46 (0) info@waco.se Internet /ST/2000/GBR Sales: WEINIG GROUP Weinigstrasse 2/ Tauberbischofsheim Germany Telephone +49 (0) / 86-0 Fax +49 (0) / info@weinig.de Internet
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