Sold and Supported by Pat Mooney Saws. CNC Carbide Cutoff Systems

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Blanche Allison
6 years ago
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1 CNC Carbide Cutoff Systems Sold and Supported by Pat Mooney Saws

The NHC machines were developed in the early 1990 s in response to the demand for high production saw machines that could operate in auto cycle without the presence of a saw operator by each machine.

2 THE HISTORY OF NISHIJIMAX AND PAT MOONEY SAWS Nishijimax NHC Carbide Cutoff Systems are engineered and built in Toyohashi City, Japan. Nishijimax is a third generation family company that has specialized in high production machining lines for the automotive industry. The NHC machines were developed in the early 1990 s in response to the demand for high production saw machines that could operate in auto cycle without the presence of a saw operator by each machine. The NHC machines deliver more parts per hour with a high degree of accuracy for a variety of customers in automotive manufacturing (forgers) as well as steel service centers and high production machine shops. Nishijimax Machine Building philosophy is to provide a heavy duty machine and structure to absorb vibrations in the cutting cycle. This translates into higher productivity and longer blade life. In addition, since all engineering and manufacturing is controlled in their factory, the reliability of each machine is renowned. Several companies have placed machines in line manufacturing process. The machines have an up time percentage that is world class. Nishijimax philosophy of design also leads to satisfied customers Superior finish and accuracy of cut parts that are provided with part drawings for all wear parts and a manufacturer s list of components for a reliable and cost efficient supply of spare parts over the lifetime of the saw. Pat Mooney Saws, a third generation family owned metal sawing supplier, introduced NHC machines to the USA in At the time, this sawing technology was unknown in the USA. The NHC business in North America has grown and has become a leading supplier of carbide sawing machines to the automotive forging market, steel service centers and high production machine shops. Pat Mooney Saws produces the load tables in their Addison, Illinois plant. Our highly trained service and technical support staff is available to support the NHC machines in person and over the telephone and Internet. Our inventory of spare parts is on hand in our Addison plant to support the machines in the field. Pat Mooney Saws also supplies high performance KANEFUSA saw blades to offer the lowest cost per cut in the industry. A large inventory of saw blades is available in stock for same day shipment. NISHIJIMAX and Pat Mooney Saws stand together to help our customers grow and compete in their business via more efficient and productive sawing systems. NISHIJIMAX Factory, Toyohashi City, Japan

3 NISHIJIMAX CNC CARBIDE CUTOFF SYSTEM HIGHLIGHTS Precision 6-Point Blade Guides Micro Blade Lubrication (Near Dry) Secure Clamping of the Workpiece Power Driven, Center Location Chip Brush Automatic Separation of Trim and Remnants through Discharge Chute Easy-to-Use Operator Interface 45 Degree Slant Bed Approach Saw Head Travels on Hardened and Ground Linear Rails Automatic Chip Conveyor (Option).

NHC OPTIONS TO REDUCE THE REMNANT IN AUTO CYCLE ND Models The ND is designed to greatly reduce the amount of the remnant in

Once the amount of incoming bar is less than remnant end + cut length, the machine will automatically shift the length setting

This device will grip the bar end from the out feed side of the saw blade and index to programmed cut length until the remnant

4 NHC OPTIONS TO REDUCE THE REMNANT IN AUTO CYCLE ND Models The ND is designed to greatly reduce the amount of the remnant in auto cycle. Once the amount of incoming bar is less than remnant end + cut length, the machine will automatically shift the length setting device to a special NC controlled gripper vise on the out feed side of the saw blade. This device will grip the bar end from the out feed side of the saw blade and index to programmed cut length until the remnant is only 20mm (varies by model). Available in NON- FERROUS Models with 3000 RPM NHC+1 Device The NHC + 1 Device can be added to NHC machines in the field. It consists of an additional NC axis and gripper that will index a final good part from a bar end, 20mm as the remnant end.

MATERIAL HANDLING Exterior Material Handling System Parts Discharge Handling Inclined Bar

Inclined Load Magazine and Bundle rack provide for automatic loading of bars to the NHC system.

This table is built to take the abuse of loading via an overhead crane or fork truck.

5 MATERIAL HANDLING Exterior Material Handling System Parts Discharge Handling Inclined Bar Loading Magazine Solid One Piece Welded Construction Built to Last Hydraulic Operation The NHC Inclined Load Magazine and Bundle rack provide for automatic loading of bars to the NHC system. The Heavy Duty Bundle rack is a flat steel table to accept a bundle of bars. This table is built to take the abuse of loading via an overhead crane or fork truck. The inclined loading magazine holds a number of bars and loads the bars one by one into the machine. Both Structures are single piece welded construction to handle foot bars, as standard and up to 40 foot bars as required. The inclined tables are made from heavy duty structural steel tubing. These units are made in our Addison, Illinois plant. Units can be equipped with optional power rollers, as well as made for outside installation. Parts Exit System 40 Foot Loader Auto Loader and Bar Stocker

6 SPECIFICATIONS Ferrous Cutting Systems NHC-70NC NHC-100NC NHC-110NC NHC-120NB NHC-150NC NHC-180NB NHC-230NB NHC-280NB Cutting Capacity 2-3/4" 4" 4.33" 4-3/4" 6" 7" 9" 11" Blade Size 285 mm 360 mm 370 mm 380 mm 460 mm 560 mm 750 mm 910 mm Blade Kerf 2.0 mm 2.6 mm 2.6 mm 2.6 mm 2.6 mm 2.6 mm 3.5 mm 4.0 mm Saw Motor Power 10 HP 21 HP 21 HP 21 HP 21 HP 21 HP 51 HP 63 HP Saw Blade RPM Saw Feed Platform Saw Feed Method 45 Slant 45 Slant 45 Slant 45 Slant 45 Slant 45 Slant 45 Slant 45 Slant Saw Feed Guide Linear Guide Linear Guide Linear Guide Linear Guide Box Way Box Way Box Way Box Way Saw Feed Rate 0-1, ,000 Vari-Feed Rate Available Available Available Available Available Available Available Available Index Feed Stroke 0-25" Gripper 0-33" Gripper 0-33" Gripper 0-33" Gripper 0-20" Gripper 0-20" Gripper 0-16" Gripper 0-16" Gripper Index Feed Type Zero Trim Cut Available Available Available Available Available Available Available Available Backgauge Available Available Available Available Available Available Available Available Load Table Length Power Load Table Available Available Available Available Available Available Available Available Machine Weight 6,600 lbs 11,000 lbs 11,000 lbs 13,200 lbs 13,600 lbs 14,500 lbs 33,000 lbs 38,000 lbs Part Discharge Systems Available Available Available Available Available Available Available Available Exit Conveyors Available Available Available Available Available Available Available Available Deburring Station Available Available Available Available Available Available Available Available Center Chamfer Station Weight Check Device Machine Enclosure Available Available Available Available Available Available Available Available Available Available Available Available Available Available Available Available Standard Standard Standard Standard Standard Standard Standard Standard

KANEFUSA SAW BLADES High Performance Single Use Saw Blades To complement the fast and accurate performance of our Nishijimax Systems, we offer three types of Kanefusa throw away blades: our most

All of these saw blades allow for faster material cutting with much less material loss due to kerf. Chipbreaker technology enables every tooth to remove an entire chip.

7 KANEFUSA SAW BLADES High Performance Single Use Saw Blades To complement the fast and accurate performance of our Nishijimax Systems, we offer three types of Kanefusa throw away blades: our most popular TA-4 high performance and versatile blades; our ST-4 higher grade blades for more demanding applications; and our TI-4 featuring coated blade technology. All of these saw blades allow for faster material cutting with much less material loss due to kerf. Chipbreaker technology enables every tooth to remove an entire chip. SPECIFICATIONS Blade Types TA-4 ST-4 ST-4R Ti-4 TA-4 SuS Ti-4 SuS ST-4PR ST-4PT Application Bar/Pipe Bar Bar Bar Stainless Stainless Pipe Pipe Edge Material Carbide Cermet Cermet Coated Carbide Coated Cermet Cermet Cutting Speed m/min m/min m/min m/min m/min m/min m/min m/min Chip Load Lubricant 25S 25S 25S 25S 25S 25S 25S 25S

SERVICE AND SUPPORT As the official supplier of Nishijimax Saw Systems in North America, Pat Mooney Saws has installed more than 400 NHC saws in North America and we continue to grow each year.

Operator Training Technical Support and Service via Telephone and On Site Service by trained Qualified Service Personnel Large Inventory of Spare Parts and Saw Blades Continuing Education for Saw

8 SERVICE AND SUPPORT As the official supplier of Nishijimax Saw Systems in North America, Pat Mooney Saws has installed more than 400 NHC saws in North America and we continue to grow each year. Pat Mooney Saws and Nishijimax team together to offer a full range of support to NHC users such as: Assist in the development of plant layout and material flow of the NHC Saw Installation and Operator Training Technical Support and Service via Telephone and On Site Service by trained Qualified Service Personnel Large Inventory of Spare Parts and Saw Blades Continuing Education for Saw Operators and Maintenance Staff Preventative Maintenance Programs 502 S. Westgate Street, Addison, IL Phone: Fax: Toll-Free: sales@patmooneysaws.com

KASTOspeed: High-Performance Automatic Circular Sawing Machines for Economical Cutting of Large Batches of Steel and Non-Ferrous Metals.

KASTOspeed: High-Performance Automatic Circular Sawing Machines for Economical Cutting of Large Batches of Steel and Non-Ferrous Metals. High-Performance at a Rapid Pace Fully Automatic Circular Saws,