TreeLiminator. TS55 Skid Steer Tree Saw M Operator s Manual. Table of Contents

Transcription

1 TreeLiminator TS55 Skid Steer Tree Saw M Operator s Manual! Read the Operator s manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it! Copyright 2008 Printed Cover photo may show optional equipment not supplied with standard unit. 7/14/08

2 Important Safety Information Signal Words Safety Labels Introduction Application Using This Manual Terminology Definitions Owner Assistance Serial Number Plate Further Assistance Section 1: Assembly and Set-Up Skid Steer Requirements Dealer Assembly Skid Steer Hook-Up Section 2: Operating Instructions Transporting the Skid Steer Loader and TreeLiminator Operating Checklist Operating Instructions Section 3: Maintenance & Lubrication..10 Maintenance Saw Blade Sharpening Storage Lubrication Points Power Jaw Pivot Blade Section 4: Specifications & Capacities..12 TS55 TreeLiminator Section 5: Features & Benefits TS55 TreeLiminator Section 6: Troubleshooting Section 7: Appendix Torque Values Chart Warranty Copyright 2008 All rights Reserved provides this publication as is without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Land Pride assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future. is a registered trademark. All other brands and product names are trademarks or registered trademarks of their respective holders. Printed in the United States of America. TS55 Skid Steer Tree Saw TreeLiminator M 7/14/08

3 Important Safety Information Important Safety Information These are common practices that may or may not be applicable to the products described in this manual. Signal Words A Signal word designates a degree or level of hazard seriousness. The signal words are:! DANGER! Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded.! WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.! CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. Keep Riders Off Machinery Riders obstruct the operator s view. They can be struck by foreign objects or thrown from the machine. Never allow children to operate equipment.! This is the safety alert symbol. It means: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! For Your Protection Thoroughly read and understand the Safety Label section, read all instructions noted on them. OFF Shutdown and Storage Lower machine to ground, turn off engine, and remove the key. Detach and store implements in a area where children normally do not play. Secure implement by using blocks and supports. ON 7/14/08 TS55 Skid Steer Tree Saw TreeLiminator M 1

4 Important Safety Information These are common practices that may or may not be applicable to the products described in this manual. Transporting the Loader and Attachment Always drive up the ramp with heavy end uphill. Engage parking brake. Secure loader and attachments using tiedowns and chains. Use towing vehicle and trailer of adequate capacity. Getting On and Off Safely Before leaving the operator s seat: Lower lift arms and put attachment flat on the ground. Stop the engine. Engage the parking brake. Raise seat bar and move controls until both lock. Remove the key to prevent unauthorized starting. Use the steps, grab-handles and skid-resistant surfaces when getting on or off the loader. While Operating Start loader with steering levers and hydraulic controls in neutral. Keep bystanders away. Practice Safe Maintenance Understand procedure before doing work. Use proper tools and equipment, refer to Operator s Manual for additional information. Work in a clean dry area. Allow implement to cool completely. Do not grease or oil implement while it is in operation. Disconnect battery ground cable (-) before servicing or adjusting electrical systems or before welding on implement. Inspect all parts. Make sure parts are in good condition & installed properly. Remove buildup of grease, oil or debris. Remove all tools and unused parts from implement before operation. 2 TS55 Skid Steer Tree Saw TreeLiminator M 7/14/08

5 Important Safety Information These are common practices that may or may not be applicable to the products described in this manual. Prepare for Emergencies Be prepared if a fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctor, ambulance, hospital and fire department near phone. Wear Protective Equipment Protective clothing and equipment should be worn. Wear clothing and equipment appropriate for the job. Avoid loose fitting clothing. Prolonged exposure to loud noise can cause hearing impairment or hearing loss. Wear suitable hearing protection such as earmuffs or earplugs. Operating equipment safely requires the full attention of the operator. Avoid wearing radio headphones while operating machinery. Avoid High Pressure Fluids Hazard Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic lines. Use a piece of paper or cardboard, NOT BODY PARTS, to check for suspected leaks. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. 911 Safety at All Times Thoroughly read and understand the instructions given in this manual before operation. Refer to the Safety Label section, read all instructions noted on them. Operator should be familiar with all functions of the unit. Do not stand between the skid steer loader and implement during hitching. Keep hands, feet, and clothing away from power-driven parts. Wear snug fitting clothing to avoid entanglement with moving parts. Never operate loader s controls from the ground. Always sit in the operator s seat when activating the controls. Keep bystanders away from loader and work area. Do not raise the lift arms and attachment over another worker. Never carry riders or use loader as a personlift. Travel up and down slopes, not across them. Keep hands and feet on controls or footrests. Never lean out the front of the cab with the engine running. 7/14/08 TS55 Skid Steer Tree Saw TreeLiminator M 3

6 Important Safety Information Safety Labels Your TreeLiminator comes equipped with all safety labels in place. They were designed to help you safely operate your saw. 1. Read and follow label directions. 2. Keep all safety labels clean and legible. 3. Replace all damaged or missing labels. To order new labels go to your dealer. 4. Some new equipment installed during repair requires safety labels to be affixed to the replaced component as specified by. When ordering new components make sure the correct safety labels are included in the request. 5. Refer to this section for proper label placement. To install new labels: a. Clean the area the label is to be placed. b. Spray soapy water on the surface where the label is to be placed. c. Peel backing from label. Press firmly onto the surface. d. Squeeze out air bubbles with the edge of a credit card C Danger: Pinching Hazard C Warning: General Safety 4 TS55 Skid Steer Tree Saw TreeLiminator M 7/14/08

7 Important Safety Information C Warning: High Pressure Fluid C Danger: Utilities C Danger: Saw Blade (Both Sides) 7/14/08 TS55 Skid Steer Tree Saw TreeLiminator M 5

8 Introduction Introduction welcomes you to the growing family of new product owners. This saw has been designed with care and built by skilled workers using quality materials. Proper assembly, maintenance, and safe operating practices will help you get years of satisfactory use from this saw. Application The TreeLiminator is a skid steer mounted 6 pie shaped blade with saw teeth on each side. As you drive the skid steer forward, the cutting teeth are forced into the trunk of the tree. The TreeLiminator is ideal for clearing pastures or unwanted trees in a fraction of the time needed with a chain saw, and less costly than a dozer. While other tree saws on the market utilize hydraulic cylinders and other moving parts, our tree saw s only moving part is a Power Jaw that acts as a one armed grapple to help grab trunks and piles of limbs. Easily saw trees along the fence row, and reach over the fence to remove them with the Power Jaw. See Features and Benefits, Section 6 for additional information. Using This Manual This Operator s Manual is designed to help familiarize you with safety, assembly, operation, adjustments, troubleshooting, and maintenance. Read this manual and follow the recommendations to help ensure safe and efficient operation. The information contained within this manual was current at the time of printing. Some parts may change slightly to assure you of the best performance. To order a new Operator s or Parts Manual contact your authorized dealer. Manuals can also be downloaded, free-of-charge from our website at or printed from the Service & Support Center by your dealer. Terminology Right or Left as used in this manual is determined by facing the direction the machine will operate while in use unless otherwise stated. Definitions NOTE: A special point of information that the operator must be aware of before continuing. IMPORTANT: A special point of information related to its preceding topic. s intention is that this information should be read and noted before continuing. Owner Assistance The Warranty Registration card should be filled out by the dealer at the time of purchase. This information is necessary to provide you with quality customer service. If customer service or repair parts are required contact a dealer. A dealer has trained personnel, repair parts and equipment needed to service the tree saw. The parts on your tree saw have been specially designed and should only be replaced with genuine parts. Therefore, should your tree saw require replacement parts go to your Dealer. Serial Number Plate For prompt service always use the serial number and model number when ordering parts from your dealer. Be sure to include your serial and model numbers in correspondence also. Refer to Figure 1 for the location of your serial number plate. Serial Number Plate Location Figure 1 Further Assistance Your dealer wants you to be satisfied with your new saw. If for any reason you do not understand any part of this manual or are not satisfied with the service received, the following actions are suggested: 1. Discuss the matter with your dealership service manager making sure he is aware of any problems you may have and that he has had the opportunity to assist you. 2. If you are still not satisfied, seek out the owner or general manager of the dealership, explain the problem and request assistance. 3. For further assistance write to: Service Department 1525 East North Street P.O. Box 5060 Salina, Ks address lpservicedept@landpride.com TS55 Skid Steer Tree Saw TreeLiminator M 7/14/08

9 Section 1: Assembly and Set-Up Section 1: Assembly and Set-Up Skid Steer Requirements IMPORTANT: The TreeLiminator must be operated with a skid steer with a full safety enclosure. This saw is designed to fit on Skid Steer Loaders with a SAE lift capacity of 1200 lbs., hydraulic requirements of 11 GPM at 2200 psi minimum, a minimum GVW of 3500 lbs. and properly counter-weighted. Refer to your Skid Steer Operator s Manual for counter-weighting. The Skid Steer must have a minimum 70 HP capability. Tracks are highly recommended for commercial application, and on units that will continuously be operated on difficult and uneven terrain. Dealer Assembly Refer to Figure 1-1: 4. Assemble Tree Guard (#1) to saw with 5/8 bolts (#2) and flange nuts (#3). Skid Steer Hook-Up! CAUTION Do not stand between the skid steer loader and implement during hook-up. 2. The top of the skid steer hitch plate should be tilted slightly forward. 3. Place the top of the skid steer hitch plate under the top angled bar of the saw. 4. Slowly lift the skid steer hitch until the hitch of the saw and the skid steer hitch have come together. 5. Push the lock handles of the skid steer down so that the pins go through the slots at the bottom of the Tree Saw hitch and lock in place. 6. Lower to ground, shut skid steer off, move levers to relieve hydraulic pressure. 7. Connect hydraulic hoses on the Tree Saw to the skid steer loader. 1. Drive the skid steer slowly to the saw making sure the front hitch plate of the skid steer is parallel with the Tree Saw hitch. Tree Guard Power Jaw Cylinder Power Jaw Saw Blades Dealer Assembly Figure 1-1 7/14/08 TS55 Skid Steer Tree Saw TreeLiminator M 7

10 Section 2: Operating Instructions Section 2: Operating Instructions Transporting the Skid Steer Loader and TreeLiminator 1. Always drive up the loading ramp with the heavy end uphill. 2. Once loaded, lower the saw to the floor, engage the parking brake, place shift lever into low gear or park if available, shut engine off and remove switch key. 3. Secure loader and attachments using tie-downs and chains capable of withstanding forces exerted on them while driving down the road. Use towing vehicle and trailer of adequate capacity. Operating Checklist 1. Be sure all bolts and nuts are tight. 2. Be certain all guards and shields are in place and secure.! WARNING Extreme caution must be observed when removing trees that are near or could come into contact with high voltage power lines or fatality or serious injury may occur!! WARNING Do not operate the saw without the Tree Guard in place.! CAUTION A hard hat, safety glasses and work gloves should be worn at all times!! CAUTION Always be aware of people, livestock, well heads, gas mains or other potential ground hazards in your immediate work area!! CAUTION Do not attempt to remove trees that exceed 30 in diameter!! CAUTION When transporting trees in the power jaw, keep load balanced and as low to the ground as possible!! CAUTION Keep bystanders at least 20 feet away when operating!! CAUTION Always adhere to all Skid Steer manufacturer s operating and safety instructions! Operating Instructions! WARNING Cutting a tree with a cut that is horizontal to the ground is more difficult to control than one cut by hand. Be aware of which way the cut tree is going to fall. If a tree starts to fall towards you, the shortest path out of the way is to pivot 90 degrees away from the tree and to the side.! WARNING The falling tree s path can change due to branches deflecting off of surrounding trees and/or by rolling, once the branches come in contact with the ground.! WARNING Be alert for falling branches. Start skid steer loader with steering levers and hydraulic controls in neutral. Move steering lever controls smoothly. Hydrostatic drive systems are responsive and the loader will move immediately when controls are activated. Do not pull back suddenly on the steering lever controls to stop the loader. IMPORTANT: DO NOT drop the saw. The saw should be lower slowly to the ground and it must be level from front to rear and side to side for proper performance. The operator must be proficient in operating the skid steer loader before he can achieve the expertise needed to get the full benefit and efficiency out of operating the TreeLiminator. Thoroughly familiarize yourself with the operation of the skid steer loader. Practice maneuvering the TreeLiminator attached to the skid steer loader in an open area. Raise it high in the air and tilt it up and down. Practice lowering the TreeLiminator from high in the air to the ground while keeping it level. Once you are comfortable operating the skid steer loader with the TreeLiminator attached, you are ready to saw a tree down. Position the saw blade point on the side of the tree you want to cut on. The fact that the saw gets wider as you drive forward forcing the saw to enter the tree may be enough to initiate a sawing action. If this is not the case, force the saw teeth into the tree by slightly steering towards the tree. The sawing action is done as you drive forward. After each forward pass, reverse, reposition if needed, and drive forward again. Keep repeating this procedure until the tree is completely cut through. Some trees may be easier to cut by going at it from both sides. 8 TS55 Skid Steer Tree Saw TreeLiminator M 7/14/08

11 Section 2: Operating Instructions! WARNING When cutting a large tree, or one where safety is in question, it is recommended that a cut be made through the tree to the point of the tree feeling loose. At this point in the cut, raise the TreeLiminator high enough on the tree to push it in the direction you want it to fall. The tree likely will fall over, splintering at the base. The remaining stump can then be cut off at ground level. After sawing the first couple of trees, stop and check to see that the saw is adjusted properly. Activate the hydraulic power jaw with the skid steer hydraulic control. The power jaw can be used to carry or drag large trees or piles of limbs to a central pile. 7/14/08 TS55 Skid Steer Tree Saw TreeLiminator M 9

12 Section 3: Maintenance & Lubrication Maintenance! CAUTION Section 3: Maintenance & Lubrication BEFORE any maintenance is performed, lower the saw to the ground, stop skid steer engine and remove key. DO NOT attempt to make maintenance adjustments while skid steer is running. Proper servicing and adjustment is the key to the long life of any implement. With careful and systematic inspection, you can avoid costly maintenance, time and repair. Saw Blade Sharpening Refer to Figure 3-1:! CAUTION ALWAYS wear eye protection and gloves when sharpening the blade. The best sharpening method is achieved by using a 4 or 4 1/2 hand held grinder. The teeth on the saw blade are shaped to have a relief angle for exposing the front point for cutting. The flat 1/2 area on the tooth profile is all that is necessary to grind. Place grinder wheel flat on this area (shown about 1/2 long). Grind material to achieve a sharp front edge on the tooth. Short close spaced teeth situated between the two larger teeth are for depth cutting. Sharpening these teeth by holding the grinder flat to the back of tooth and grinding to a point. Do not grind the front side of the tooth. Storage It is good practice to clean off all dirt and grease that may have accumulated on any moving parts at the end of a working season and if the saw is not going to be used for several days. Also, apply a film of oil along the full length of both cutting edges to prevent rusting. Check the saw blade and power jaw gripper for wear and replace if necessary. Inspect the saw for loose, damaged or worn parts and adjust or replace if needed. Lubricate as noted in Lubrication Points on page 11. Apply a light coat of grease to any exposed hydraulic cylinder rod. Repaint parts where paint is worn or scratched to prevent rust. Store saw in a clean, dry place. Grind Flat Surfaces 1/2 Sharpen Backside of Points Grind Flat Surfaces Blade Sharpening Reference Figure TS55 Skid Steer Tree Saw TreeLiminator M 7/14/08

13 Section 3: Maintenance & Lubrication Lubrication Points Lubrication Legend Multi-purpose spray lube Multi-purpose grease lube Multi-purpose oil lube 50 Intervals in hours at which lubrication is required 25 Hours Power Jaw Pivot Type of Lubrication: Multi-Purpose Grease As Required Blade Type of Lubrication: Multi-Purpose Lube /14/08 TS55 Skid Steer Tree Saw TreeLiminator M 11

14 Section 4: Specifications & Capacities Section 4: Specifications & Capacities Skid Steer Hook-Up Approximate Machine Weight TS55 TreeLiminator TS55 70 HP minimum, 1,200 lb. lift capacity, 3,500 lb. GVW with proper counter weight remote hydraulics and protective cage. Quick-Attach Skid Plate 900 lbs. Length 8 9 Width 68 3/8 Height 73 Saw Blade Material Nose Tube Power Jaw 5/16 T1 Plate 2 x 5 x 1/4 Wall 2 x 4 x 1/4 Wall, 2 1/2 x 8 Hydraulic Cylinder with Hose and Fittings 12 TS55 Skid Steer Tree Saw TreeLiminator M 7/14/08

15 Section 5: Features & Benefits Section 5: Features & Benefits TS55 TreeLiminator Features Power Jaw (Hydraulic) Tree Guard Aggressive Saw Teeth Skid Steer Hook-Up Saw Blade Material Low Profile swept design Extended reach Extended saw point Benefits The only moving part, less maintenance, wear and tear. For gripping trees or brush to transport. To help keep branches and limbs from reaching operator. For quicker sawing of trees. Attaches to most late model Skid Steer units with the Quick attach skid plate. Super hard, long lasting material. Enables cutting at or below ground level. Enables cutting under or over fences and overhanging limbs. Enables digging out of small root systems and minor dirt excavation. 7/14/08 TS55 Skid Steer Tree Saw TreeLiminator M 13

16 Section 6: Troubleshooting Section 6: Troubleshooting Problem Hydraulic Leak Cuts trees slowly Saw begins to lodge in tree Power Jaw won t clamp tree Can t lift tree saw Solution Tighten fittings and hoses Replace damaged hydraulics Sharpen saw teeth Replace saw blade Tree is falling toward saw, Cut from opposite side of tree Center or balance on load Cut or pinched hydraulic line Hydraulic fluid low in skid steer Check capacities of skid steer Hydraulic fluid low in skid steer 14 TS55 Skid Steer Tree Saw TreeLiminator M 7/14/08

17 Section 7: Appendix Section 7: Appendix Bolt Head Identification Torque Values Chart Bolt Head Identification Bolt Size (Inches) Grade 2 Grade 5 Grade 8 Class 5.8 Class 8.8 Class 10.9 in-tpi 1 N m ft-lb 3 N m ft-lb N m ft-lb mm x pitch N m ft-lb N m ft-lb N m ft-lb 1/4" M 5 X /4" M 6 X /16" M 8 X /16" M 8 X /8" M10 X /8" M10 X /16" M12 X /16" M12 X /2" M12 X /2" M14 X /16" M14 X l /16" M16 X /8" M16 X /8" M18 X /4" M18 X /4" M20 X /8" M20 X /8" M24 X " M24 X " M30 X /8" M30 X /8" M36 X /4" M36 X /4" Bolt Size (Metric) 1 3/8" in-tpi = nominal thread diameter in inches-threads per 1 3/8" N m = newton-meters 1 1/2" ft-lb= foot pounds /2" mm x pitch = nominal thread diameter in millimeters x Torque tolerance + 0%, -15% of torquing values. Unless otherwise specified use torque values listed above. 7/14/08 TS55 Skid Steer Tree Saw TreeLiminator M 15

18 Notes 16 TS55 Skid Steer Tree Saw TreeLiminator M 7/14/08

19 Section 7: Appendix Warranty warrants to the original purchaser that this product will be free from defects in material and workmanship beginning on the date of purchase by the end user according to the following schedule when used as intended and under normal service and conditions for personal use. Overall Unit: One year Parts and Labor Hydraulic Cylinder: One year Parts and Labor Hoses & Seals: Considered wear items Blades and Teeth: Considered wear items This Warranty is limited to the replacement of any defective part by Land Pride and the installation by the dealer of any such replacement part, and does not cover common wear items such as blades, belts, tines, etc. reserves the right to inspect any equipment or parts which are claimed to have been defective in material or workmanship. This Warranty does not apply to any part or product which in s judgment shall have been misused or damaged by accident or lack of normal maintenance or care, or which has been repaired or altered in a way which adversely affects its performance or reliability, or which has been used for a purpose for which the product is not designed. Misuse also specifically includes failure to properly maintain oil levels, grease points, and driveline shafts. Claims under this Warranty must be made to the dealer which originally sold the product and all warranty adjustments must be made through such dealer. reserves the right to make changes in materials or design of the product at any time without notice. This Warranty shall not be interpreted to render liable for damages of any kind, direct, consequential, or contingent to property. Furthermore, Land Pride shall not be liable for damages resulting from any cause beyond its reasonable control. This Warranty does not extend to loss of crops, any expense or loss for labor, supplies, rental machinery or for any other reason. No other warranty of any kind whatsoever, express or implied, is made with respect to this sale; and all implied warranties of merchantability and fitness for a particular purpose which exceed the obligations set forth in this written warranty are hereby disclaimed and excluded from this sale. This Warranty is not valid unless registered with within 30 days from the date of purchase by the end user. 7/14/08 TS55 Skid Steer Tree Saw TreeLiminator M 17

20 Corporate Office: P.O. Box 5060 Salina, Kansas USA