Plant Design for Operational Effectiveness: How OpenPlant Improves RAFAKO s Productivity and Efficiency

Transcription

1 Plant Design for Operational Effectiveness: How OpenPlant Improves RAFAKO s Productivity and Efficiency December 1, 2011 Sponsored By: 1

2 Speakers Zbigniew Harezlak, Head of the CAD/CAE Design Department, RAFAKO Bob Vavra, Content Manager & Moderator, Plant Engineering Sponsored By:

3 About the Viewer Panel Slides: Go to the Links tab at the top and click on the link to download the PDF of the slides If you re watching the archive version, use the Meeting Links button, lower left Q&A Ask a panelist a question by entering your question in the Question & Answer box and click submit Archive: Within 7 days, the on-demand recording of the Webcast with Q&A will be posted We will send an to registered attendees with hyperlink Can also access from Technical problems? Click on the HELP tab at the top Send a question from the Question window Sponsored By:

4 How OpenPlant improves RAFAKO s productivity and efficiency Zbigniew Harezlak RAFAKO S.A., Poland 4

5 Agenda RAFAKO s activity cooperation with Bentley Systems why has RAFAKO been interested in using OpenPlant? implementation customization examples of application useful advantages summary 5

6 RAFAKO - presentation established in 1949 employing 2100 people tied to power generation industry offering design and manufacture of boilers and environment protection plants based in Raciborz in southern Poland 6

7 RAFAKO - activity general contracting within the scope of fossil fired power generation units, particularly boiler islands the offer includes: pulverized coal (PC) boilers for sub- and supercritical steam parameters circulating fluidized bed boilers (CFB) heat recovery steam generators (HRSG) boilers for waste incineration boilers for biomass combustion flue gas cleaning plants dust removal equipment 7

8 RAFAKO - activity boiler island for 900 MWe power unit 8

9 RAFAKO - market position 80% of boilers generating power in Poland were delivered by RAFAKO leading position in Poland within the scope of Flue Gas Desulphurization plants with 50% market share the biggest boiler manufacturer in Europe the only company in Poland offering complete technology package within the scope of boiler island one of four European companies offering coal fired plants for supercritical steam parameters many references outside of Europe 9

10 Cooperation with Bentley Systems Bentley Systems solutions as the primary platform for CAD and EDM at RAFAKO MicroStation - 17 years ProjectWise - 10 years PlantSpace - 7 years and other software 10

11 Why has RAFAKO been interested in using OpenPlant? solutions used by engineering should be open - enable and enhance group work and cooperation with external partners other arguments modern interface, ease in terms of implementation for use compability with other technologies and tools from Bentley, especially with: ProjectWise - unified administration and management of data MicroStation platform - work on DGN data format i-model - open bidirectional infrastructure information exchange ISO compliant data model common environment with OpenPlant PowerPID limitations of PlantSpace 11

12 OpenPlant Modeler at RAFAKO - implementation pilot implementation of OpenPlant Modeler training by Bentley in installation usage administration customization creation of required catalogs specifications 12

13 OpenPlant Modeler at RAFAKO - customization own customization works: adding support for wall thickness for all components (standard preferences dialog). Range of wall thickness is dependent on the diameter adding additional properties resulting from the standard of components (diameter definition - outside or inside, fitting type - A or B) adaptation of the method in accordance with the needs of how component s designation (tag number) is built, by adding a level of association Plant Area for equipment and pipeline development of own catalogs under the standards, taking wall thicknesses into account development of own parametric components 13

14 OpenPlant Modeler at RAFAKO - customization own parametric components - lap joint tees and elbows custom Class definition link to.net assembly (geometry) 14

15 OpenPlant Modeler at RAFAKO - customization own parametric components - lap joint tees and elbows custom: labeling system specs properties custom icons selection from spec 15

16 OpenPlant Modeler at RAFAKO - first design installation of flue gas denitrification 16

17 OpenPlant Modeler at RAFAKO - production project municipal waste thermal treatment plant 17

18 OPM in production project - examples Installation designed in OpenPlant Modeler 18

19 OPM in production project - examples Parametric equipment 19

20 OPM in production project - examples Equipment - Nozzle Manager 20

21 OPM in production project - examples Piping - Creating of pipelines with AutoFitting 21

22 OPM in production project - examples Piping Place Component custom: labeling system specs properties 22

23 OPM in production project - examples Pipeline Manager 23

24 OPM in production project - examples Iso-sheet 24

25 OPM in production project - examples Report 25

26 OPM in production project - examples Data exchange - OpenPlant Modeler -> AutoPIPE 26

27 Useful advantages of OPM ease in terms of implementation for use - interface compatible with MicroStation good functionality of the tools: Nozzle Manager and Pipeline Manager good functionality of Isometrics Manager with the ability to manage isometric drawings in ProjectWise relatively easy way of creating your own components it is easier to create catalogs and specifications in OpenPlant Modeler SpecGenerator in comparison with PlantSpace the possibility of direct use of catalogs and specifications from AutoPLANT, PlantSpace, PDS good working data export to AutoPIPE 27

28 Summary RAFAKO is keen on the new Bentley s OpenPlant strategy OpenPlant Modeler brings many advantages in comparison with currently implemented PlantSpace solution - more modern, open solution with bigger possibilities now and in the future RAFAKO notes visible progress in the development of OpenPlant Modeler and is looking forward to new functionality RAFAKO is ready to proceed in OpenPlant Modeler with small and mid-size production projects, constantly improving implemented solutions and workflows for better interoperability 28

29 Thank you 29

30 Q&A Plant Design for Operational Effectiveness: How OpenPlant Improves RAFAKO s Productivity and Efficiency December 1, 2011 Sponsored By: 30