LIBURDI-DIMETRICS ORBITAL WELD SYSTEMS AND SUPPORT FOR FIELD APPLICATIONS

Transcription

1 LIBURDI-DIMETRICS ORBITAL WELD SYSTEMS AND SUPPORT FOR FIELD APPLICATIONS

2 GMAW-FCAW Orbi-MIG II-K Head Field Applications West Closure, New Orleans The Orbi-MIG II- K Head weld system was used to weld double wall fuel pipes which transport fuel from onsite backup fuel farms to the pump station in emergency situations. Pipe Size: 3 and 6, Sch.40 Material: Carbon Steel

3 GMAW-FCAW Orbi-MIG II-K Head Field Applications West Closure, New Orleans

4 GMAW-FCAW Orbi-MIG II-K Head Field Applications Kearl Oil Sands, Alberta Our automated weld heads, (K Head) were used to weld process piping used in the oil retrieval process for the oil sands project Pipe Size: 12-42, WT: Sch. 40, Sch. 80 Material: P11

5 GMAW-FCAW Orbi-MIG II-K Head Field Applications Kearl Oil Sands, Alberta

6 GMAW-FCAW Orbi-MIG II-K Head Field Applications Thermal Solar, Indiantown, Florida The Orbi-MIG II- K Head weld system was used to weld the large diameter supply lines for this Thermal Solar Plant Pipe Size: 8-30, Sch.40 Material: Carbon Steel Number of Joints: 600 Reject Rate: 0.6%

7 GMAW-FCAW Orbi-MIG II-K Head Field Applications Thermal Solar, Florida

8 GMAW-FCAW Orbi-MIG II-K Head Field Applications Bechtel, Trimble Project, Kentucky The Orbi-MIG II- K Head weld system was used to weld piping spools with FCAW on the TC2 pulverized coal super critical generating station project. Pipe Size: Various sizes and WT s, up to 3 WT Material: P91, P22

9 GMAW-FCAW Orbi-MIG II-K Head Field Applications Bechtel, Trimble Project, Kentucky

10 Project Overview Orbi-MIG II-K Head Field Applications Forrest Kerr Hydro-Electric Project, British Columbia Our automated weld heads, (K Head) were used to weld large diameter penstocks used to supply water to the turbines Pipe Size: 9-2 ID, WT: 1 and ¾ Number of Welds: 27 Reject Rate: 0% ( UT, MT, and VT) Material: SA 516 Gr. 70N

11 Project Overview Orbi-MIG II-K Head Field Applications Forrest Kerr Hydro-Electric Project, British Columbia

12 Project Overview Orbi-MIG II-K Head Field Applications Forrest Kerr Hydro-Electric Project, British Columbia

13 GMAW-FCAW Orbi-MIG II-K Head Shop Applications M&D, Huntsville, Alabama The Orbi-MIG II- K Head weld system was used to weld pipe spools in both the fixed 5G, 2G and Rolled 1G positions Pipe Size: 8-24 Sch. 40 Material: Carbon Steel

14 GMAW-FCAW Orbi-MIG II-K Head Shop Applications M&D, Huntsville, Alabama

15 GTAW J Head System Overview Standard Features Water cooled 200 Amp 100% duty cycle torch Servo controlled AVC, Travel, Wire Feed, and Oscillation Direct drive travel and top-loading electrode provide quick and easy set-up State-of-the-art gas delivery with clear shield cup for excellent arc visibility and gas coverage Adjustable Lead/Lag torch angle Horizontal and vertical adjustment wire entry

16 GTAW J Head System Field Applications Suncor Refinery, Sarnia, Ontario The J Head confined space weld tool was used to weld in replacement pass tubes of a Reformer Furnace; old to new material ( in service since the 1970 s) and new to new material. Tube Size: 4.5 OD, WT Material: P22 Number of Joints: 26 Reject Rate: 3% ( Porosity sub surface, one weld)

17 GTAW J Head System Field Applications Suncor Refinery, Sarnia, Ontario

18 GTAW J Head System Field Applications Big Cajun II, New Roads, Louisiana The J Head confined space weld tool was used to weld in replacement boiler tubes Pipe Size: 2 OD, Sch. 80 WT Material: Carbon Steel

19 GTAW J Head System Field Applications Big Cajun II, New Roads, Louisiana

20 GTAW J Head System Field Applications US Steel, Nanticoke, Ontario The J Head confined space weld tool was used to weld in replacement tubes of an economizer heater Pipe Size: 2, Sch. 80 WT Material: Carbon Steel Number of Joints: 52 Reject Rate: 0%

21 GTAW J Head System Field Applications US Steel, Nanticoke, Ontario

22 GTAW H Head System Field Applications Ningde Nuclear Site, China The H Head modular wed head system was selected with NG to weld the primary loop systems of the CPR 1000 Nuclear Reactor Pipe Size: OD, WT Material: 304L Number of Joints: 48 Reject Rate: 0%

23 GTAW H Head System Field Applications Ningde Nuclear Site, China

24 GTAW F Head System Field Applications Sithe Global Gorway Station, Toronto, Ontario The F Head along with the GT VI power system was used to weld the hot reheat piping and main steam lines of this co generation generating station. Pipe Size: OD, up to 3 WT Material: P91

25 GTAW F Head System Field Applications Sithe Global Gorway Station, Toronto, Ontario

26 Support Services Training Liburdi offers formal training in orbital welding and in electrical technician maintenance. LDS training programs have evolved over the years, from our UA adopted 40 hour intensive beginner welding course to customized client specific programs. UA Course #481

27 Equipment and Parts Extensive Rental Fleet Consisting of the Following: P300 Power Sources Gold Track V Power Sources- Hot/Cold Wire Gold Track VI Power Sources PTW 160 Power Sources Orbi-MIG II FCAW-GMAW K Head J Head F Head G Head L Series Fusion Heads Custom Heads Parts Inventory to Support Equipment Local Support for Equipment, Parts and Services Support Services

28 Support Services Field Support and Services LDC-Houston Offers the Following: Field Support for Client Projects: E Tech Support Weld Tech Support Technical Supervision Weld Techs for Welding Welder Qualification Project Management Holders of National Board R Stamp Holders of ASME S and PP Stamps Specialized Engineering Support: Welding Metallurgy Mechanical Electrical Software Automation