PRE-FEASIBILITY REPORT FOR. 2 x 10 TPD Capacity Mechanical In-Vessel Wet Waste Composter

Transcription

1 PRE-FEASIBILITY REPORT FOR 2 x 10 TPD Capacity Mechanical In-Vessel Wet Waste Composter M/s. Ellenvipro Envipro Equipments Pvt. Ltd. #88, 37th B Cross, 26th Main Road 9th Block, Jayanagar Bengaluru Project Location: Plot No. 89 & 90, Bommasandra Jigani Link Road Industrial Area Kyalasanahalli Village, Jigani Hobli Anekal Taluk, Bangalore Urban District BANGALORE, KARNATAKA

2 TABLE OF CONTENTS CHAPTER 1: Executive Summary.... CHAPTER 2: Introduction.... CHAPTER 3: Project Description.. CHAPTER 4: Site Analysis.... CHAPTER 5: Planning Brief.. CHAPTER 6: Proposed Infrastructure.. CHAPTER 7: Rehabilitation & Resettlement Plan CHAPTER 8: Project Schedule & Cost Estimate.. CHAPTER 9: Analysis of the Proposal & Conclusions Enclosures Annexures

3 2 ABOUT THE COMPANY & PROMOTERS BACKGROUND 1. EXECUTIVE SUMMARY 3

4 Project Aim Technology Technology Sourcing Location for MSW Processing Facility Land Details Water Requirement Water Sourcing Project Schedule Project Cost Project Financing To establish and manage a 2 x 10 Tonnes Per Day (TPD) Municipal Solid Waste (MSW) Management Facility in Bangalore to process segregated Organic Wet Waste collected from bulk generators including domestic and commercial establishments into compost In-Vessel based mechanical composting using forced aeration and under controlled temperature with bio enzymes as catalyst Indigenously built The Composting facility will be established in an industrial premise located in Bommasandra Jigani Link Road Industrial Area, in KIADB land owned by Mr. Ravishankar. Industrial shed measuring 5800 Sq. ft. Around 1000 Liters /Day required only for domestic use, gardening etc. No water is used in the composting process Water for domestic purposes will be sourced from KIADB supply or purchased from water tankers. 3 months from the date of statutory clearances Rs. 84 Lakhs Debt 90% from Bank 10% self-funding Direct Employment (3 Shifts) Process Plant : 18 unskilled/semi-skilled workers 4

5 2. INTRODUCTION IDENTIFICATION OF PROJECT ABOUT ELLENVIPRO Ellenvipro Enviro Equipments Pvt. Ltd. is a Bangalore based company, engaged in Design, Consultancy, Engineering and manufacturing of ELLENVIPRO mechanical organic wet waste composting machinery plants. 5

6 Ellenvipro Enviro Equipments Pvt. Ltd. is a Bangalore based company, engaged in Design, Consultancy, Engineering and manufacturing of ELLENVIPRO mechanical organic wet waste composting machinery plants. Ellenvipro has a dedicated team of professionals, specialists and engineers who have more than 25 years of experience in the environmental field, catering the needs of Industries, Hospitals, star hotels, resorts, group housing and community requirements under one roof. We cater to all environmental needs like water and waste water reclamation and re-use, organic composting, air pollution monitoring, etc. Our group CEO has designed, installed and commissioned more than 240 Enviro friendly projects over last 25 years with more than 75 projects under Ellennvee Group, for various categories of organizations which are successfully functioning. Our current clientele includes ISRO (Department of Space), Engineers India Limited, Embassy properties, Valmark Homes, Nandi Housing etc. BRIEF DESCRIPTION OF NATURE OF PROJECT Mobile Composting Solution *Picture for representation only, actual machines vary in shapes and sizes 6

7 Process followed and advantages The existing technology which is available as a centralized unit is decentralized and the shredding and blending unit is fixed upon a mini truck with minimum blended material storage size of 1Ton/machine. *Picture for representation only, actual machines vary in shapes and sizes Shredding & Blending The machine is sent to the bulk generator site every day at an agreed time where the segregated wet waste is sent to a designated location inside the premises. The truck is assigned a dedicated parking spot and with a provision for power point for shredding and blending the waste. The waste is weighed before loading it into the shredder. Our machine is capable of shredding & blending 30 Kgs of wet waste every 10 minutes, hence it requires around 30 minutes time to shred and blend approximately 100Kgs of waste which is the average waste generation and the actual shredding time will vary with capacities of bulk generators. The shredded and blended waste is automatically moved to a storage container in the truck which avoids any spillage during transportation. The power consumed for shredding and blending of approx. 100 Kgs of waste is 7.5 Kw with approx. 1Hr duration. 7

8 Advantages of Shredding and Blending at source: Ensured that the waste is definitely converted into compost and does not end up in land fill The lengthy curing time of the wet waste is offloaded and avoided at the premises of the bulk generator Hard organic waste such as cooked bones, mutton, chicken and fish pieces, corn cobs, coconut shells, mango seeds, dried tender coconut shells can also be shredded hence avoiding segregation and sending out for land fill Environment hazards from waste is avoided during transportation Hygienic process, does not have any smell and health hazards Avoids dumping of waste in empty plots Daily treatment of wet waste avoids accumulation & hazardous environmental damages Cost of routine maintenance of men and material is minimized Transportation & Further Treatment: The blended waste is then transported to the de-centralized composting plant for further treatment. Once the truck arrives at the plant, the vehicle s storage container is connected to a conveyer to move the blended material to the In-vessel Unit. The in-vessel unit is a cylindrical chamber which has the capacity to hold 8 days waste. The in-vessel is designed to maintain controlled temperature and air inside the in-vessel which helps the waste to biodegrade and produce quality compost. Once the decomposition is completed the compost is pushed out of the in-vessel automatically and the same can be immediately packed and sent out for usage. The complete process is time based and automated hence reducing regular intervention and manpower. The in-vessel can be built from 2 Tons up to 5 Tons capacity per day and the plant treatment capacity can be increased in modules according to the demand. Each 2 ton in-vessel requires a space of 15 width by 60 length by 12 height clearance. The power consumed for treating of approx. 2000Kgs of waste/day is 100 Kw/day. Advantages of In-vessel curing system: No issues of odour as decomposition process occurs in the vessel Less manpower required as the system is time based and automated. Less space required compared to conventional composting techniques. Weather conditions do not hamper the process of composting as the decomposition happens inside the vessel under controlled temperature and aeration Flies, rodents and birds, are drastically reduced because organic material is completely decomposed and is not kept in the open. No leachate issue hence reducing contamination of ground water. Compost production is enhanced due to reduced curing cycle 8

9 Schematic representation of In-vessel curing modules: *Picture for representation only, actual machines vary in shapes and sizes NEED FOR THE PROJECT With the population of Bangalore touching 10 million we generate around 4000 Tons of garbage every day out of which more than 60% is Organic Waste which can be composted. Post orders from BBMP for bulk generators to treat waste in-house, many bulk generators have installed in-house Organic Waste Composters and have tied up with waste service providers for managing other waste. Although the order is to mandatorily treat the waste in-house most of the bulk generators have been sending waste out through BBMP or other service providers which directly or indirectly is going into the landfill. The major problem for most of the bulk generators which include apartments, group housing, convention halls & Resorts has been the initial investment, recurring maintenance expenses and the space required to set up in-house treatment units and disposal of the compost. We have hence designed a decentralized approach to treat the wet waste scientifically and without causing harm to the environment. IMPORTS VS. INDEGENOUS PRODUCTION Our machine is designed and manufactured in India; this indigenous product is a testimony of both make in India and Swach Bharat Campaign. EMPLOYMENT GENERATION Our composting facility with 20 Tonnes capacity will provide employment to persons (Drivers, Helpers and Operators), from the unorganised sector which will help them to live a life of respect. 9

10 5 SITE SELECTION 3. PROJECT DESCRIPTION 10

11 Type of Interlinked Projects: None Location: Plot No. 89 & 90, Bommasandra-Jigani Link Road Industrial Area, Kyalasanahalli Village, Jigani Hobli, Anekal Taluk, Bangalore Urban District, Karnataka. Topo-Sheet extract & location map are enclosed. Details of Alternative Sites considered: None, at this stage. The present project is being taken-up on a trial basis. Depending on the success, alternative locations, will be explored. Basis of selecting the proposed site: This site has been selected as this falls under the Bommasandra-Jigani Link Road Industrial area, developed by KIADB. The said activity of MSW processing, is an industrial activity, only industrial layout was considered. Also, this industrial layout is strategically located to many domestic and commercial bulk waste generators. Size and magnitude of operation: The said facility, at full capacity, can treat about 20 Tons of segregated Organic Wet Waste per day. Process Description: Organic waste is mixed with measured quantities of wood shavings/garden Waste and saw dust. While decaying activities are underway inside Organic Waste, added aerobic micro-organisms are also in action throughout the vessel, under controlled temperature and aeration, breaking all organic matter down into humus-like material that is consistent in quality and can be used as a soil-enhancing agent. Unlike outdoor composting, the Wet Waste Composter, offers a highly controlled process, which accelerates the natural process of decaying. Regardless of outdoor conditions, the composting temperature inside the vessel, is always higher than 100 F/38 C. In less than 8-10 days the composting process is completed inside the vessel and the compost is discharged automatically from the vessel. 11

12 Raw material required along with estimated quantity, likely source, marketing area of finished product/s, mode of transport of raw material and finished product. Raw material is segregated Organic Wet Waste which is half processed at the premise of bulk generators. Sources are apartments, commercial establishments, hotels, convention, marriage & party halls, the finished product is organic compost which is sold for Agriculture, horticulture and floriculture uses. The half processed organic wet waste is transported in closed containers which are fitted on vehicles. Finished product is transported in bulk either in open/closed trucks/gunny bags Availability of water, its source: Around 1000 Liters /Day required only for domestic use and for gardening is sourced through tankers or KIADB water supply. No water is used in the composting process. Power required and source: Power required is 40Hp of installed power, currently power is taken through BESCOM, the facility has 60HP of installed power Quantity of Waste generated & scheme for their management: Approximately Kgs of waste will be generated every day The proposed project itself is a Solid Waste Management Facility, hence all wet waste will be composted at site and dry waste will be sent for recycling through vendors. 12

13 4. SITE ANALYSIS Chapter 8 Environment Protection 13

14 Connectivity - Site Location, Area & Access Details: In view of above, project site is selected in plot no. 89 & 90 of Bommasandra Jigani Link Road Industrial Area, Kyalasanahalli Village, Jigani Hobli, Anekal Taluk, Bangalore Urban District Area of the proposed project site is around 5800 Sq. Ft. land in plot Nos. 89 & 90 The site is connected to the Asian Highway (AH-45) connecting National Highway (NH-44) The nearest major human habitation is Jigani which is at about 4 KM from the identified Project Site. The partially treated Municipal Solid Waste, from south Bangalore, (which is about km) from the identified site, will be brought from its source to the proposed project site by road, in covered vessels. Land form, Land use and land ownership The identified site is an industrial shed which is Non-irrigatable, dry land. The site comes under KIADB (Karnataka Industrial Areas Development Board) and is currently owned by one Mr. Ravishankar Topography Topo-sheet extract of the proposed project site, with 15km surrounding features is enclosed. Existing Land use Pattern Agriculture, Non Agriculture Non Agriculture Project site is in KIADB industrial area Forest Bannerghatta National Park 6km from project site Water Bodies Hennagara Kere Jigani Kere Vabasandra Kere Dyavasandra Kere Konasandra Kere Hulimangala Kere Yarandahalli Kere Kachanayanahalli Kere Maragondanahalli Kere Virasandra Kere Gollahalli Kere Bommasandra Kere Rajapura Kere Bangalapet Kere Srirampura Kere Bandenalasandra Kere Mastenahalli Kere 1.75 Km towards S 2.3 Km towards W 2 Km towards W-NW 4 Km towards S 4.3 Km towards SW 3.2 Km towards NE 1.1 Km towards NE 1.75 Km towards E-NE 3 Km towards N 4.6 Km towards N-NE 3.6 Km towards N-NE 3.1 Km towards E-NE 3.2 Km towards SE 4.2 Km towards NE 0.3 Km towards N 0.5 Km towards SW 0.75 Km towards SE Notified Industrial area Yes KIADB 14

15 5. PLANNING BRIEF 15

16 Land use planning: The chosen project site is located in an identified industrial area developed by the Karnataka State owned department by name, Karnataka Industrial Areas Development Board (KIADB). Presently, the plot has one office building and the rest of the area leased is an open space. There will be a change in land use from vacant site to industrial unit. Amenities/Facilities: The site will have all necessary facilities including Rain water harvesting, Septic Tank, Rest rooms, Toilets, office block, etc. 16

17 6. PROPOSED INFRASTRUCTURE 17

18 Type of Area: The chosen site is located in an industrial area, away from residential areas. However, certain emergency facilities like hospital, fire station, police station, bus stop etc. are located within reasonable distance from the chosen project site. It is 4.9Kms away from AH 45 and NH 44, the nearest Kempegowda International airport is 62kms from the site Drinking Water Supply & Sewerage System Drinking water will be sourced through KIADB/tankers and stored in Under Ground Sump and Over Head Tank, for domestic usage. A septic tank will be built and used for disposal of sewage from toilets, dining areas etc. The same shall be cleared through approved vendors as and when required. Waste Management: No industrial waste shall be generated due to the proposed activity of composting. Approximated Kgs of domestic waste may be generated every day. The proposed project itself is a Solid Waste Management Facility, hence all wet waste will be composted at site and dry waste will be sent for recycling through vendors. Power Requirement: Power required is 40HP of installed power, currently power is taken through BESCOM, the facility has 60HP of installed power 18

19 7. REHABILITATION & RESETTLEMENT PLAN 19

20 The proposed Wet Waste Composting Unit will be located in an industrial shed, in Plot Nos. 89 & 90 of Bommasandra-Jigani Link Road industrial area, developed by KIADB. The plot falls under Kyalasanahalli Village in Jigani Hobli of Anekal Taluk in Bengaluru Urban District of Karnataka State. The proposed site is away from human settlements. In the core area, there are no houses/ hutments etc. Also, the proposed activity of wet waste composting, being very small in magnitude, no elaborative R & R Plan is envisaged. 20

21 8. PROJECT SCHEDULE & COST ESTIMATES 21

22 The proposed project time schedule: Activities Statutory Clearances from KSPCB, SEIAA, BBMP & RTO Project report submissions to Bank for Finance Setting up Infrastructure & Technology Pilot Plant roll out 1st Month 2nd Month 3rd Month Estimated Project Cost and Project Finance: Details of Investment - Land, Building, Equipment & Others: # Particulars Total Estimated Cost in INR 01 Land & Site Lease Rent for 10 Years 50 Lakhs 02 Machines & Technology 20 Lakhs 03 Miscellaneous: Office furniture & Vehicles 10 Lakhs 04 Contingency 5% on Total Estimate 4 Lakhs 05 Total Investment 84 Lakhs Means of Project Finance: It is proposed to approach Banks/ Financial institutions for financing of this project. The percentage of equity by the company can be up to 10% of the project cost and the balance 90% will be the debt component. 22

23 9. ANALYSIS OF THE PROPOSAL & CONSLUSIONS 23

24 This upcoming project will meet the development needs of the Bengaluru City and its surrounding community without causing any negative influence on the environment. It can be summarized that the Wet Waste Composting will have a positive impact on the socio-economics of the area and lead to overall sustainable development of the region. xxx --- xxx --- xxx 24