FOR THE PROPOSED NEW PROJECT FOR MANUFACTURING RESINS SYNTHETIC ORGANIC CHEMICALS COMPLEX. Category: 5(f) Located at:

Transcription

1 FOR THE PROPOSED NEW PROJECT FOR MANUFACTURING RESINS SYNTHETIC ORGANIC CHEMICALS COMPLEX Category: 5(f) OF M/s. PENTAGON CHEMICAL Located at: Plot No.: C 46, GIDC Saykha, Village: Dahej, Taluka: Vagra, District: Bharuch, Gujarat

2 Index Sr. No. Description Page No. 1 Executive Summary 3 2 Introduction of the Project/Background information 3 3 Project Description 4 4 Site Analysis 5 5 Planning Brief 8 6 Proposed Infrastructure 8 7 Rehabilitation and resettlement (R & R) Plan 9 8 Project Schedule & Cost Estimates 9 9 Analysis of Proposal (Final Recommendations) 9 Annexure 1 Executive summary of the project 11 Annexure 2 The map showing general location, specific location and project boundary and project site lay out Annexure 3 Detailed project description with process details 18 Annexure 4 Annexure 5 Detailed raw material requirement along with estimated quantity, likely source, marketing are of final products mode of transport of raw material and finish product Resource optimization/recycling and reuse envisaged in the project in detailed Annexure 6 Availability of water its source, Energy/power required and its source 35 Annexure 7 Quantity of waste to be generated (liquid and solid) and scheme for their Management/disposal Annexure 8 A schematic representation of the feasibility drawing 39 Annexure 9 Land ownership documents 40 Annexure 10 Green belt planning in the project area 41 Annexure 11 Solid Waste Management 42 Annexure 12 Estimated project cost along with the analysis in terms of economic viability of the project Annexure 13 Air Pollution Management 44 Annexure 14 Details of Hazardous Chemicals

3 Project prefeasibility report for obtaining prior Environmental Clearance in terms of provisions of EIA Notification Executive Summary : Executive summary of the project is enclosed as Annexure I. 2. Introduction of Project / Back Ground Information : (i) Identification of Project and proponent. Name of the project Proponent: M/s. PENTAGON CHEMICAL. The company is a registered Private Limited company and is promoted by Four Partners. The details related to them are given below: Table 1: List of Partners Sr. Name of Directors Residential Address Experience No. 1. FAHEEM AHMED QUARESHI 2. KARMENDRA SINGH SAINI JAI TOWER NEAR IMRAN NAGAR VAPI A 404 HITARTH APPARTMENT NEAR ROFEL COLLAGE VAPI 3. JIGNESH JOSHI 4 TH FLOOR SHIMLA AVENUE, SHAHIBAUG,DAFANALA ROAD AHMEDABAD 4. Rakesh Joshi D 102, Shreenathji Park, Chharwada Road, Nr. Leva Patel Wadi, Balitha Vapi. (ii) Brief description of nature of the Project : ENGINEER ENGINEER BSC. (CHEMISTRY) ENGINEER having its unit located at Plot No.: C 46, GIDC Saykha, Village: Dahej, Taluka: Vagra, District: Bharuch, Gujarat proposed to manufacture synthetic organic 7620 MT/Month. As per the EIA notification 2006 as amended the proposed new project involves the production of Organic Chemicals which falls under item no. 5(f) Synthetics Organic Chemical Industries as per the EIA notification 2006, hence required prior Environmental Clearance. For the proposed expansion project, the company intends to procure the available latest technology for manufacturing the products. The industrial sector in the past 5 to 7 years has seen a drastic boom and also the keeping in mind the globalization trend, we have identified the demand for the proposed products and with continuous R & D found that it can be developed in house and produce commercially for domestic market as well as an eye more on export markets. All the raw materials for the production of proposed product are plenty in India. (iii) Need for the project and its importance to the country and or region : The proposed expansion project provides a potential growth opportunity for the already running business of the company. The company is already engaged in the same product manufacturing business at Vapi. (iv) Demand Supply Gap : The products have very high specific demand in the local market and few products will be consumed by company itself. (v) Imports vs. Indigenous production : New Project: 3 Manufacturing: Synthetic Organic Chemicals

4 Proposed products manufacturing in the country will be very much economical compare to Imports of the same and also the export of the same will earn extra revenue generation for our county. (vi) Export Possibility : There is a fast growing demand of the proposed products in the export & our local market. There are possibilities for the export of our product which earn extra revenue generation. (vii) Domestic / export Markets : There is a fast growing demand of the proposed products in the export & our local market. Our products are widely used and are in huge demand in the domestic chemical industries. (viii) Employment Generation (Direct and Indirect) due to the project : There will be very good opportunity of employment generation directly and indirectly due to proposed project. Due to proposed project there will be requirement of manager, supervisor, operator and semi skilled workers. For that company will employ about 10 people to fulfill its need to handle the plant. 3. Project Description : (i) Type of Project including interlinked and interdependent projects, If any : (ii) The proposed project is an interdependent project of the company. Location (map showing general location, Specific location, and project boundary & project site layout) with coordinates : The map showing general location, specific location and project boundary and project site lay out is enclosed as Annexure 2. (iii) Details of alternate sites considered and the basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted : The proposed project will be accommodated within the existing GIDC plot, so no alternative site is being considered. (iv) Size or magnitude of operation : (v) (vi) (vii) As per the proposed project cost the project is covered under medium Scale category of manufacturing industries. Project description with process details (a schematic diagram/ flow chart showing the project layout components of the project etc. should be given) : Detailed project description with process details is enclosed as Annexure 3 Raw material required along with estimated quantity, likely source, marketing area of final product/s, mode of transport of raw Material and finished product : Detailed raw material requirement along with estimated quantity, likely source, marketing are of final products mode of transport of raw material and finish product is enclosed as Annexure 4. Resource optimization/ recycling and reuse envisaged in the project, if any, should briefly outlined : Resource optimization/recycling and reuse envisaged in the project in detailed are enclosed as Annexure 5. New Project: 4 Manufacturing: Synthetic Organic Chemicals

5 (viii) Availability of water its source, Energy/power requirement and source should be given : (ix) (x) Availability of water its source, Energy/power required and its source is enclosed as Annexure 6 Quantity of waste to be generated (liquid and solid) and scheme for their Management/ disposal : Quantity of waste to be generated (liquid and solid) and scheme for their Management/disposal is enclosed as Anneuxure 7. Schematic representations of the feasibility drawing which give information of EIA purpose: A schematic representation of the feasibility drawing is enclosed as Annnexure Site Analysis (i) Connectivity: (ii) (iii) (iv) The project is located in GIDC Saykha which is very well connected to National Highway no.8, Western Railways (Bharuch 30 km) and the nearest air port (Surat 70 km.) and Magdalla port is 105 KM away and Dahej Port is 30 km away from the project site by road. Land Form, Land use and Land ownership: The existing land is owned by the company from GIDC. The land use is non cultivated land, non agriculture land. Also company does not procure any forest or government owned land. The copy of Plot allotment letter is enclosed as Annexure 9. Topography: The district enjoys moderate climate with greater humidity on its coastal side. Area has more or less flat topography which is characteristic of the coastal low lands. Existing land use pattern (agriculture, non agriculture, forest, water bodied ( including area under CRZ)), shortest distances from the periphery of the project to periphery of the forest, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from the HFL of the river), CRZ. In case of notified industrial area, a copy of Gazette notification should be given: The existing land is located in the GIDC. (v) Existing Infrastructure : (vi) GIDC has all the available infrastructure like electricity, roads, transportation, availability of raw material and drainage system. Soil classification: General soil classification of the area is as under : Soil Characteristics & Land use classification: South Gujarat region comprise of Bharuch, Narmada, Surat, Tapi, Navasari, Valasad and Dang Districts. Dominantly the Soils are very deep, well drained and fine and medium textured. They are slightly alkaline, slight to strong saline. The Soils in Bharuch, Narmada, Surat, Navasari and Valasad District dominantly distributed to very deep soil depth class followed by shallow depth Moderately deep soil are also observed, Where as in Tapi district the soil depth are dominantly shallow followed by very deep. In Dang district the soils are dominantly distributed in shallow soil depth class. Soils in South Gujarat in general varies from fine to medium textured. (Clayey to loamy clay), except in Dang District. In Dang the soils are medium textured. Soil salinity in South Gujarat varies from slight to strong salinity class. In Bharuch District soil New Project: 5 Manufacturing: Synthetic Organic Chemicals

6 salinity belongs to slight to moderate and severe towards coastal. In Narmada, Tapi and Dang district soil salinity is moderate. The Soil salinity in Surat, Navasari and Valsad belongs to slight to strong salinity class. (Source: Narmada, Water Resources, Water Supply and Kalpsar Department) (vii) Table 2: Land use pattern of the Bharuch district (Source: District Panchayat reports, reports of Agriculture department, CRIDA) Sr. No. Landuse pattern of the Bharuch district Area (ha) 1 Geographical area Cultivable area Forest area Land under nonagricultural use Permanent pastures Cultivable wasteland Land under Misc. tree crops and groves 8 Barren and uncultivabl e land 9 Current fallows Other fallows Table 3: Major Soil of the district (Source: District Panchayat reports, reports of Agriculture dept., CRIDA) Sr. No. Major Soil of the Bharuch district Area (ha) % of Total Land ( ha) 1 Heavy black Soil (plain) Heavy black Soil (coastal) Sandy loam Table 4: Agriculture Land Use (Source: District Panchayat reports, reports of Agriculture dept., CRIDA) Sr. No. Major Soil of the Bharuch district Area (ha) Cropping intensity % 1 Net sown area Area sown more than once Gross cropped area Climate data from secondary sources: Rainfall Data : Gujarat state receives annual rainfall of 828 mm in 35 rainy days with coefficient of variation of 50 %. The low rainfall areas receiving less than 500 mm rainfall are comprised of Kutch district and western parts of Banaskantha and Patan district and parts of Jamnagar, Rajkot and Surendranagar districts. These are also characterized by arid climate. The high rainfall (> 1000 mm) receiving areas (Dang, Valsad, Navsari and Surat districts) are characterized as sub humid climate. The rest part of the state receives Rainfall between mm and generally fall under semi arid climate. Annual rainfall of Bharuch district is mm. Considering the abnormality of weather particularly rainfall during the monsoon period. The observed and predicted rainfall was then analyzed for its validity. Table 5. Rainfall projection for Project site and Gujarat (June Oct.) (Source: AAU, Anand, Gujarat) Sr. No. Region Rainfall Projection (in mm) June Sep Normal Rainfall (In mm) Rainfall Projection (% Departure from normal) 1 Middle Gujarat North Gujarat South Gujarat Saurashtra Gujarat State New Project: 6 Manufacturing: Synthetic Organic Chemicals

7 Table 6: Rainfall in Bharuch District (Source: District Panchayat reports, reports of Agriculture dept., CRIDA) Sr. No. Rainfall 1 SW monsoon (June Sep) Normal Rainfall(mm) Normal Rainy days (number) Normal Onset (specify week and month) rd week of June 2 NE Monsoon(Oct Dec) 3 Winter (Jan March) 4 Summer (Apr May) 5 Annual Normal Cessation (specify week and month) 4th week of September Temperature Data: The site location is located in the southern part of Gujarat. The secondary data was collected from free data of Accuweather. The project site temperature regime for high level temperature (37 40 C) during the seasonal months (April to June). (viii) Social Infrastructure available : Social Infrastructure in Bharuch district is as under : Education : Bharuch has a literacy rate of 74.79%. There are 850 primary, 118 secondary and 55 higher secondary schools in the district. With 1,408 seats, the 17 ITIs offer several industrial training programs in Cutting and Sewing, Fitting, Diesel engine mechanic, Information Technology and electronic system management. K.J. Polytechnic College present in Bharuch has an intake capacity of over 400 and offers diploma courses in Electronics, Mechanical, Computers, Cosmetic design, Chemical, Civil and in Electrical Engineering. Shri Sadvidya Mandal Institute of Technology and a Government engineering college are present in the district with intake capacities of 315 and 180 respectively. Narmada College of Management in Bharuch offers MBA courses and has an intake capacity of 60. Health: There are 32 primary health centres (PHC), 8 community health centres (CHC) and 1 civil hospital present in Bharuch. The district has a presence of private specialized hospitals to provide a comprehensive range of tertiary and secondary care services backed by state of the art technology and trained medicos. The district hosts over 20 private hospitals, such as Bharuch Hospital, Shaikh Orthopedics Hospital, Ami Surgical Hospital & Nursing Home, Narayan Eye Hospital and Karm Plastic Surgery & Burns Hospital, which are specialized in eye, child care, maternity, orthopedics, ENT, plastic surgery and for burn treatments. Tourism: The district is well known for its ancient monuments such as Swaminarayan Temple, Narmadamata Temple and the Vaishnav Haveli which are more than 150 years old. Imparting the culture & tradition of Gujarat and some rare manuscripts, presence of Raichand Deepchand Library, which was established in the mid 19th century is witnessed in the district. New Project: 7 Manufacturing: Synthetic Organic Chemicals

8 The library has a collection of over 200,000 books. The district boasts of Shoolpaneshwar wildlife sanctuary. Other renowned places in Bharuch are Kabirvad, Kadiadungar, Jama Masjid, Valanda Kothi and the Golden Bridge. 5. Planning Brief : (i) (ii) Planning Concept (Type of industries, facilities, transportation etc.) Town and Country Planning /Development authority Classification: The project site is located at the GIDC. Population Projection: Not applicable (iii) Land use Planning (breakup along with green belt etc) : Green belt planning in the project area is enclosed as Annexure 10. (iv) Assessment of Infrastructure demand (Physical & Social) : There is no need for any infrastructure demand in terms of physical or social needs for proposed expansion. (v) Amenities/ Facilities : The project is located in GIDC Saykha which is very well connected to National Highway no.8 hence the transportation of Raw material and Product is easy. Also project site is very well connected to Western Railways (Bharuch 30 Km) and the nearest air port (Surat 70 km.) away from the project site by road. Electricity will be sourced from Dakshin Gujarat Vij Co. Ltd. and Water is sourced from GIDC. 6. Proposed Infrastructure : (i) Industrial Area (Processing Area). The proposed infrastructure to manufacture products will be built with standard engineering design considering all the relevant parameters related to environment, health and safety. (ii) Residential Area (Non Processing Area) : (iii) (iv) No residential area is involved in the proposed expansion project Green Belt: Green belt will be provided and maintained at the tune of 34% of the total land area. Social Infrastructure: Not applicable (v) Connectivity (Traffic and Transportation Road/ Rail/ Metro/ Water ways etc) : The project site is very well connected by road through National Highway no. 8 and western railways. (vi) Drinking Water management (Source& Supply of water ) : (vii) (viii) Source of water is from GIDC water supply. Sewerage System: Soak pit system is provided to dispose the sewage effluent. Industrial Waste Management: Industrial waste water KL/day generated mainly from the washing, process, New Project: 8 Manufacturing: Synthetic Organic Chemicals

9 Boiler & Cooling. Generated waste water will be treated by adequate effluent treatment plant and treated waterwill be send to CETP, Saykha. Generated domestic liquid waste is being disposed off through soak pit system to drainage. (ix) Solid Waste Management : Enclosed as Annexure 11. (x) Power Requirement & Supply / Source : Power requirement for proposed project will be taken from DGVCL. 7. Rehabilitation and Resettlement (R&R) Plan: (i) Policy to be adopted (Central/ State) in respect of the project affected persons including home oustees, land oustees and landless laborers (a brief outline to be given): There is no habitation on the proposed expansion project area and it is open industrial land which is located in the GIDC Saykha. R & R policy is not applicable to this project. There shall be no displacement of any population in project area. Any major activity that may lead to resettlement of the people is considered as permanent impact. Hence, there is no permanent impact on this account. The increasing industrial activity will boost the commercial and economical status of the locality up to some extent. 8. Project Schedule & Cost Estimates: (i) Likely date of start of construction and likely date of completion ( Time schedule for the project to be given ) : After obtaining Environmental clearance and Consent to Establish from GPCB, the company shall start the proposed construction and commissioning of the project. (ii) Estimated project cost along with analysis in terms of economic viability of the project : Estimated project cost along with the analysis in terms of economic viability of the project is enclosed as Annexure Analysis of Proposal ( Final Recommendations): (i) Financial and social benefits with special emphasis on the befit to the local people including tribal population, if any, in the area: Proposed expansion activity will provide benefits to the local people in terms of financial and social welfare. Local people will get direct financial benefit by way of employment. Local people will get some contracts of supply and services to get indirect income. Company will contribute in improving education and health facilities in nearby area. New Project: 9 Manufacturing: Synthetic Organic Chemicals

10 ANNEXURES New Project: 10 Manufacturing: Synthetic Organic Chemicals

11 Annexure I Executive summary of the project: Name of the Project : Location : Plot No.: C 46, GIDC Saykha, Village: Dahej, Taluka: Vagra, District: Bharuch (Gujarat) India Pin Code Project having its unit located at Plot No.: C 46, GIDC Saykha, Village: Dahej, Taluka: Vagra, District: Bharuch, Gujarat proposed to manufacture synthetic organic 7620 MT/Month. Company proposes to manufacture new 7620 MT/Month which are synthetic organic chemicals, at Plot No.: C 46, GIDC Saykha, Village: Dahej, Taluka: Vagra, District: Bharuch, Gujarat As per the EIA notification 2006 as amended the proposed new project involves the production of Organic Chemicals which falls under item no. 5(f) Synthetics Organic Chemical Industries as per the EIA notification 2006, hence required prior Environmental Clearance. Proposed Project Cost: Rs. 576 Lakhs Applicability of EIA notification 2006 Category as per the EIA notification 2006 as amended: existing and proposed products Synthetic Organic Chemicals are covered under the Category 5(f) B Synthetic Organic Chemical Products. Hence, Environmental clearance is required. As per the EIA Notification the proposed project is covered under category B. Submission for obtaining EC under provision of EIA notification 14 September 2006 as amended. Project Proponent Partnership Firm comprising 4 Partners Medium Scale Unit LIST OF FINISHED PRODUCTS Sr. No. Name of Product 1 Ethyl Chloride Tri Chloro Acetaldehyde (Chloral) Tri Chloro Acetaldehyde Hydrate Chloroform Di Ethyl Meta Amino Phenol Poly Aluminium Chloride Para Rosa Aniline Basic Magenta Di Methyl Aniline Rhodamine B 500 & Rhodamine B Base Metanilic Acid Para amino azo benzyn 4 Sulfonic acid (PAABSA) Total Proposed Product (MT/month) New Project: 11 Manufacturing: Synthetic Organic Chemicals

12 Resource Requirement Raw material Consumption Sr. Name of Product Raw Materials Raw material consumption per month No Unit Existing Proposed Total 1 & 2 Ethyl Chloride & Ethyl Alcohol MT Chloral Chlorine gas MT Sulphuric Acid (98%) MT Tri Chloro Acetaldehyde Hydrate Chloral MT Water MT Chloroform Chloral MT Caustic Soda MT Di Ethyl Meta Metallinic Acid MT Amino Phenol Ethyl Chloride MT Caustic Potas (KOH) MT Caustic Soda (NaOH) MT HCl MT Poly Aluminum Aluminum Chloride MT Chloride Solution or HCl Aluminum Hydrate MT Caustic Soda MT Para Rosa Aniline Aniline MT HCl MT Formalin MT MCB (Mono Chloro MT Benzene) 8 Basic Magenta Ortho Toludine MT HCl MT Formalin MT MCB (Mono Chloro MT Benzene) 9 Dimethyl Aniline Aniline MT Methyl Alcohol MT Sulphuric Acid MT Rhodamine B 500 Diethyl Methyl Amine MT and Rhodamine B Base Phenol (DEMAPH) Phthalic Anhydride MT NaOH MT HCl MT H 2 SO 4 MT Metanilic Acid Nitro Benzene MT Oleum 65% MT Water MT Hydrated Lime MT Soda Ash MT CI Powder MT HCl MT Sulfuric Acid MT PAABSA Aniline MT Formaldehyed MT Sulphuric Acid MT New Project: 12 Manufacturing: Synthetic Organic Chemicals

13 Utilities Power Fresh Water Fuel (Diesel) for D.G.Set (Capacity: 200 KVA) Hydrochloric Acid MT Caustic Soda lye MT Sulphanilic Acid MT N Octonal MT Sodium Bi sulphite MT Soda Bi Carbonate MT Sodium Nitrite MT Components Proposed Resources availability 200 HP KL/Day lt/day Man Power 10 Local Area Will be sourced from Dakshin Gujarat Vij Co. Ltd. Will be sourced from GIDC. Will be sourced Local Dealer Water and Waste Water Management Total Fresh Water requirement is KL/day & Water supply will be met from GIDC Water Supply. Total industrial Waste Water Generation is KLD. Domestic waste water (1.35 KL/day) will be disposed off through Septic Tank. Air Emission and its Control Measures The company shall install 200 KVA capacity of D.G. Set, as stand by. It will be used only during power failure. Diesel will be used as a fuel for D.G. Set. The Company shall install 2 MT Capacity of Steam Boiler. Adequate stack height and stack monitoring facilities will be provided as per rule. Hazardous Wastes and its Management Sr. No. Name of the Waste Source HW Sch. Category Quantity Proposed Method of Disposal 1. ETP Sludge Effluent Treatment Plant MT/Yr 2. Used Oil Machinery Lit/Year 3. Gypsum/ Lime Process MT/Month 4. Iron Sludge Process MT/Month Collection, Storage, Transportation, Disposal at TSDF Collection, Storage, Transportation, disposal by selling to registered recyclers. Collection, Storage and Sale to Cement Company. Collection, Storage and Sale to Cement Company. New Project: 13 Manufacturing: Synthetic Organic Chemicals

14 5. Synthetic Salt/ Salt NaCl 6. Distillation Residues (PRA, Basic Magenta, DMA) Process MT/Month Process MT/Month Collection, Storage, Transportation, Disposal at TSDF or Sale to re users. Collection, Storage, Transportation, Disposal at TSDF or Sale to re users. Highlights of the project site Sr. No. Particulates Description 1. Project Location Pentagon Chemical Plot No.: C 46, GIDC Saykha, Village: Dahej, Taluka: Vagra, District: Bharuch, Gujarat Project Activity, Category as per amendments 3. Project Cost 5.76 Cr 4. Total area of Project 5000 sq.m. Project Activity: 5(f) Synthetic Organic Chemicals, Category: B 5. Products with capacity A. Manufacturing: 1. Ethyl Chloride: 1000 MT/M 2. Tri Chloro Acetaldehyde (Chloral): 1000 MT/M 3. Tri Chloro Acetaldehyde Hydrate: 50 MT/M 4. Chloroform: 70 MT/M 5. Di Ethyl Meta Amino Phenol: 200 MT/M 6. Metanilic Acid: 1000 MT/M 7. Rhodamine B 500 : 100 MT/M 8. Di Methyl Aniline: 1500 MT/M 9. Para Rosa Aniline: 250 MT/M 10. Basic Magenta: 250 MT/M 11. Poly Aluminium Chloride: 2000 MT/M 12. PAABSA: 200 MT/M 6. Power Requirement 200 HP 7. Utilities (D.G. Sets, Boilers, Thermopack, etc...) Steam Boiler IBR: 2 MT D.G. Set : 200 KVA (Proposed) 8. Fuel Requirements Fuel for Steam Boiler: PNG: 15 scm/hr Coal/ White Coal: 3800 kg/day Wood (Jangli Babool): 8000 kg/day Fuel for D. G. Set HSD: 18 lit/hr 9. Man Power 10 persons 10. Air pollution Control Measures Cyclone dust collector is attached to steam boiler and Scrubber is attached to Distillation Vessel. 11. Water requirement & waste water generation with mode of disposal Water Consumption: KL/day, Sourced from GIDC water supply. Domestic waste water 1.35 KLD disposed off through adequate soak pit and septic tank. Industrial waste water KLD treated with the ETP. 12. Solid / Hazardous waste Managed as per Hazardous Waste (Management, Handling New Project: 14 Manufacturing: Synthetic Organic Chemicals

15 Generation And Transboundary Movement) Rules Nearest Highway NH 8: Km (Approx.) 14. Nearest Railway Station Bharuch 30.0 Km (Approx.) 15. Nearest Airport Airport Baroda Km (Approx.) Airport Surat 70 km (Approx.) 16. Nearest Forest/ Sanctuary/ Eco sensitive zone. None New Project: 15 Manufacturing: Synthetic Organic Chemicals

16 Annexure 2 The map showing general location, specific location and project boundary and project site layout of M/s. : Pentagon Chemical located at Plot No.: C 46, GIDC Saykha, Village: Dahej, Taluka: Vagra, District: Bharuch, Gujarat The location of the project site can be viewed in Figure 2.1 Lat: 21 46'52.54"N Log: 72 49'29.54"E Fig. 2.1: Location map showing the Project site with 10 kms radius Location map of. (10 KM Radius) INDIA N Project Site Boundary GUJARAT N BHARUCH DISTRICT New Project: 16 Manufacturing: Synthetic Organic Chemicals

17 Site Layout Plan Area Statement Total Area Construction Area Open Land Area Greenbelt Area Area After Proposed Expansion (in m 2 ) New Project: 17 Manufacturing: Synthetic Organic Chemicals

18 Annexure 3 Detailed project description with process details MANUFACTURING PROCESS The company is using the latest available process technology for the production. This chapter includes the manufacturing process of the product, chemical reactions, and material mass balance for the product. 1,2,3,4 Ethyl Chloride, Chloral, Trichloro Acetaldehyde Hydrate & Chloroform a. Manufacturing Process: The raw materials Ethyl Alcohol and Chloride are used to manufacture products Ethyl Chloride and Chloral. Chloral is produced by the Chlorination of ethanol. The ethanol processes are exemplified by the following reaction sequence. 2 C 2 H 5 OH + 4 Cl 2 = Cl 3 CCH (OH) O C 2 H HCl Cl 3 CCH (OH) O C 2 H 5 + H 2 SO 4 = CCl 3 CHO + C 2 H 5 OH + H 2 SO 4 The prominent side reaction of the above is: C 2 H 5 OH + HCl = C 2 H 5 Cl + H 2 O Tri Chloro Acetaldehyde Hydrate will be manufactured from Tri Chloro Acetaldehyde (Chloral). When Chloral exposed in to ambient atmosphere, it absorb moisture and form Tri Chloro Acetaldehyde Hydrate. Chloroform will be manufactured from Chloral by addition of caustic lye. b. Process Flow Chart: Stage 1: Chloral RAW MATERIALS Ethyl Alcohol HCl REACTION PRODUCT: CHLORAL Stage 2: Chloroform RAW MATERIALS Chloral Caustic Lye REACTION PRODUCT: CHLOROFORM Stage 3: Ethyl Chloride RAW MATERIALS Chloral Sulphuric Acid REACTION PRODUCT: Ethyl Chloride New Project: 18 Manufacturing: Synthetic Organic Chemicals

19 c. Mass Balance: Sr. No. Input Quantity (kg) Stage 1 Output Quantity (kg) 1 Ethyl Alcohol Ethyl Chloride gas Chlorine gas Chloral Sulphuric Acid (98%) HCl % H 2 SO Total Total Stage 2 1 Chloral Tri Chloro Acetaldehyde Hydrate 2 Water 5.00 Total Total Stage 3 1 Chloral Chloroform Caustic Soda Waste Water Total Total New Project: 19 Manufacturing: Synthetic Organic Chemicals

20 05 Product: Di Ethyl Meta Amino Phenol Capacity : TPM a. Manufacturing Process: Step 1: Ethylation Metallinic acid is allowed to react with Ethyl Chloride first up to 60 C then Caustic Soda is added and the Temperature is allowed to raise up to 120 C. All the contents in the reactor are stirred well for required time. Step 2 Alkylation: Product obtained after completion of unit operation is allowed again mix/react with caustic soda & total mix is stirred for a long time required period, till completion of the reaction. Step 3: Filtration I Product as obtain after Alkylation is filtered and filter cake is sent for further process. The filtrate obtain is salty water, collected in a drum for further recovery of the salt. Step 4: Acidification: The ethylated liquid product as obtained above is allowed to mix/react with HCl and then everything is stirred well for required time, to get raw final product. Step 5: Filtration II The raw product obtained as above, is allowed to filter to separate salt water. Step 6 Fusion: The product separated at temperature C and final pure required product as solid cake and then it is taken out for packing for its sale. b. Process Flow Chart: RAW MATERIALS Metanillic Acid, Ethyl Chloride, Caustic Soda ETHYLATION RAW MATERIALS: Caustic Soda ALKYLATION FILTRATION 1 Filtrate to Salt recovery RAW MATERIALS: HCl ACIDIFICATION FILTRATION 2 Filtrate to Salt recovery FUSION PRODUCT: Di Ethyl Meta Amino New Project: 20 Manufacturing: Synthetic Organic Chemicals

21 c. Mass Balance: Sr. No. Input Quantity (kgs) Output Quantity (kgs) 1 Metallinic Acid Di ethyl Meta Amino Phenol 2 Ethyl Chloride Caustic Lye Caustic Potas (KOH) Salt NaCl Caustic Soda (NaOH) HCl Total New Project: 21 Manufacturing: Synthetic Organic Chemicals

22 6 Poly Aluminum Chloride (2000 MT/Month) a. Manufacturing Process: Remove salt from sea water by evaporation. It further decomposed with water to get liquid aluminum chloride. It treated with sodium chloride and form aluminum chloride. b. Process Flow Chart: RAW MATERIALS Aluminum Chloride Solution or HCl, Aluminum Hydrate, Caustic Soda EVAPORATION Water Evaporate PRODUCT: POLY ALLUMINUM CHLORIDE c. Mass Balance: Sr. No. Input Quantity (kgs) Output Quantity (kgs) 1 Aluminum Chloride Poly Aluminum Solution or HCl Chloride 2 Aluminum Hydrate Water Evaporation Caustic Soda 2.00 Total New Project: 22 Manufacturing: Synthetic Organic Chemicals

23 7 Para Rosa Aniline (250 MT/Month) a. Manufacturing Process: The chemical aniline is taken in the reactor which HCl and then formalin is added. The mixture is heated up to 90 C temperature, which is maintained for 4 hours. The dehydration process is carried out for 4 hours and temperature is maintained to 140 C then the mass is cooled to 105 C and catalyst is added and air is supplied in the reactor. MCB added in the reactor. The mass is filtered and product dried. MCB is recovered by distillation and used for next batch. b. Process Flow Chart: RAW MATERIALS Aniline, HCl, Formalin REACTOR RAW MATERIALS MCB, Catalyst DEHYDRATION FILTRATION Recycle back to next batch FILTRATION MCB Recovery from Filtrate DRYER PRODUCT: PARA ROSA ANILINE c. Mass Balance: Sr. No. Input Quantity (kgs) Output Quantity (kgs) 1 Aniline Para Rosa Aniline HCl Water Evaporate Formalin Filtrate MCB (Mono Chloro Benzene) Total Total New Project: 23 Manufacturing: Synthetic Organic Chemicals

24 8 Basic Magenta (250 MT/Month) a. Manufacturing Process: The chemical ortho toludine is taken in the reactor which HCl and then formalin is added. The mixture is heated up to 90 C temperature, which is maintained for 4 hours. The dehydration process is carried out for 4 hours and temperature is maintained to 140 C then the mass is cooled to 105 C and catalyst is added and air is supplied in the reactor. MCB added in the reactor. The mass is filtered and product dried. MCB is recovered by distillation and used for next batch. b. Process Flow Chart: RAW MATERIALS Ortho Toludine, HCl, Formalin REACTION RAW MATERIALS MCB, Catalyst DEHYDRATION DEHYDRATION Recycle back to next batch FILTRATION MCB Recovery from Filtrate DRYER PRODUCT: BASIC MAGENTA c. Mass Balance: Sr. No. Input Quantity (kgs) Output Quantity (kgs) 1 Ortho Toludine Basic Magenta HCl Water Evaporate Formalin Filtrate MCB (Mono Chloro Benzene) Total Total New Project: 24 Manufacturing: Synthetic Organic Chemicals

25 9 Dimethyl Aniline (1500 MT/Month) a. Manufacturing Process: The chemical aniline, methyl alcohol and sulfuric acid are reacted in an autoclave to C for 10 hours. Product is ready for dispatch. b. Process Flow Chart: RAW MATERIALS Aniline, Methyl Alcohol, Sulphuric Acid AUTOCLAVE PRODUCT: DIMETHYL ANILINE c. Mass Balance: Sr. No. Input Quantity (kgs) Output Quantity (kgs) 1 Aniline Dimethyl Aniline Methyl Alcohol Sulphuric Acid Total Total New Project: 25 Manufacturing: Synthetic Organic Chemicals

26 10 Rhodamine B 500 and Rhodamine B Base (100 MT/Month) a. Manufacturing Process: Condensation: Charge Phthalic anhydride and DEMAP in condensation vessel and heat up to 150 C to 160 C then charge DEMAP step by step to complete the reaction. Reaction mass is dump in the basification reaction for the further process. Basification: Add caustic flakes/lye in the reaction mass. Filtration: After complete basification, pass reaction mass through filter notch or filter press. Transfer filtrate mass for the isolation process. Isolation: Isolation is carried out by addition of HCl and H2SO4 to get final product Rhodamine B 500. Further it will be centrifuge and dried to get dry Rhodamine B 500. b. Process Flow Chart: RAW MATERIALS Phthalic anhydride, DEMAP CONDENSATION RAW MATERIALS Caustic Lye BASIFICATION FILTRATION Waste Water to ETP RAW MATERIALS HCl, H2SO4 ISOLATION Centrifuge Waste Water to ETP DRYER PRODUCT: RHODAMINE B 500 New Project: 26 Manufacturing: Synthetic Organic Chemicals

27 c. Mass Balance: Sr. No. Input Quantity (kgs) Output Quantity (kgs) 1 Diethyl Methyl Amine Rhodamine B Phenol (DEMAPH) 2 Phthalic Anhydride Waste water NaOH Drying loss HCl H 2 SO Total Total New Project: 27 Manufacturing: Synthetic Organic Chemicals

28 11 Metanilic Acid (1000 MT/Month) a. Manufacturing Process: Sulfonation: Take nitro benzene in the reactor, start cooling in jacket. Add Oleum (65%) in 9 to 10 steps then maintain temperature 55 C to 75 C. Then do stirring on 65 C to 75 C temperature for half an hour. Then drain jacket and heat it up to 110 C temperature. Maintain 105 C to 110 C for 2 hours. Take out samples from reactor and do in process testing. Once reaction is completed transfer reaction mass to the next step. Separation: Take reaction mass of sulfonation and add hydrated lime in it slowly within 2 hours. Then adjust ph 7 by adding further hydrated lime. See ph 7 to 7.5. Then filter it on filter notches or filter press and then wash out calcium sulphate dehydrate with 100 to 115 lt water washing. Reject calcium dehydrate and take filtrate for the next step. Reduction: Take liquid from separation from reduction it, 70 C temperature add iron powder 60 to 150 mesh size and add HCl % slowly and maintain temperature 95 C to 100 C. do in process sample and complete reduction reaction. Second ph 3.5 to 4.5. If test not OK add iron powder and HCl and make spot test OK. then adjust ph 7.5 to 8.0 by soda ash seeing iron sludge with boil water and reject iron sludge. Filtrate is metanillic acid 45%. b. Process Flow Chart: RAW MATERIALS Nitro Benzene, Oleum, Sulphuric Acid SULFONATION RAW MATERIALS Hydrated Lime, Water SEPARATION & WASHING Gypsum/ lime RAW MATERIALS Iron Powder, HCl, Soda Ash REDUCTION FILTRATION Iron Sludge PRODUCT: METANILIC ACID New Project: 28 Manufacturing: Synthetic Organic Chemicals

29 c. Mass Balance: Sr. No. Input Quantity (kgs) Output Quantity (kgs) 1 Nitro Benzene Metanillic Acid Oleum 65% Gypsum/ lime Water Iron Sludge Hydrated Lime Mother Liqour Soda Ash Evaporation Loss CI Powder HCl Sulfuric Acid Total Total New Project: 29 Manufacturing: Synthetic Organic Chemicals

30 12 PAABSA (200 MT/Month) a. Manufacturing Process: Reactor 1: Caustic lye, Sodium Nitrite, Hydro Chloric Acid, Sulphanilic acid are added. Reactor 2: Sodium bicarbonate, Sulphanilic acid, Sulphuric Acid, Formaldehyde, Sodium bisulphate and water are added. Reactor 3: Reactor mass 1 and 2 are added in the reactor 3 then for the further reaction sodium carbonate and Sulphuric acid are added in the reactor 3. After completion of the reaction product is centrifuge and dried with the help of Dryer. Final product is packed and Ready for the dispatch. b. Process Flow Chart: RAW MATERIALS Caustic lye, Sodium Nitrite, HCl, H2SO4 RAW MATERIALS Sodium Bicarbonate, Sulphanillic Acid, H2SO4, Formaldehyde, Sodium Bisulphate REACTOR 1 REACTOR 2 RAW MATERIALS Sodium Carbonate, H2SO4 REACTOR 3 CENTRIFUGE DRYER PRODUCT: PAABSA New Project: 30 Manufacturing: Synthetic Organic Chemicals

31 c. Mass Balance: Sr. No. Input Quantity (kgs) Output Quantity (kgs) 1 Aniline PAABSA Formaldehyed Waste Water Sulphuric Acid Drying loss Hydrochloric Acid Caustic Soda lye Sulphanilic Acid N Octonal Sodium Bi sulphite Soda Bi Carbonate Sodium Nitrite Total Total New Project: 31 Manufacturing: Synthetic Organic Chemicals

32 Annexure 4 Raw material requirements: The proposed products are widely manufactured and are old and steady products. All the raw materials are easily available indigenously in the local market. The sources of raw materials required for proposed products are market driven and they will be transported through road. Table 4.1 Product wise list of Raw materials Sr. No. Name of the product Raw Materials Raw Material Consumption (MT/MT) 01, 02 Ethyl Chloride & Ethyl Alcohol Chloral Chlorine gas Sulphuric Acid (98%) Tri Chloro Acetaldehyde Chloral Hydrate Water Chloroform Chloral Caustic Soda Di Ethyl Meta Amino Phenol Metallinic Acid Ethyl Chloride Caustic Potas (KOH) Caustic Soda (NaOH) HCl Poly Aluminum Chloride Aluminum Chloride Solution or HCl Aluminum Hydrate Caustic Soda Para Rosa Aniline Aniline HCl Formalin MCB (Mono Chloro Benzene) Basic Magenta Ortho Toludine HCl Formalin MCB (Mono Chloro Benzene) Dimethyl Aniline Aniline Methyl Alcohol Sulphuric Acid Rhodamine B 500 and Rhodamine B Base Diethyl Methyl Amine Phenol (DEMAPH) Phthalic Anhydride NaOH HCl H 2 SO Metanilic Acid Nitro Benzene Oleum 65% Water Hydrated Lime Soda Ash CI Powder HCl Sulfuric Acid New Project: 32 Manufacturing: Synthetic Organic Chemicals

33 12 PAABSA Aniline Formaldehyed Sulphuric Acid Hydrochloric Acid Caustic Soda lye Sulphanilic Acid N Octonal 1.60 Sodium Bi sulphite Soda Bi Carbonate Sodium Nitrite Marketing area of final products: The products are used as dyes intermediate and the product has very good potential in local market as well as the overseas market for export of the same. The product is meant to be exported to the most regulated countries. Company has a very wide customer base. Transport of Raw material and Finish products: Raw materials are packed in the standard pack and will be procured by road. The proposed product is manufactured as per the requirement. There is no much impact on transport of raw material and product. New Project: 33 Manufacturing: Synthetic Organic Chemicals

34 Annexure 5 The raw materials will be stored in closed containers and will be handled through closed system to avoid the handling losses. MCB will be recovered from the filtrate and recycle back to the next process. Salt NaCl will be recovered from the filtrate and will be sent to TSDF or Sale to re users. New Project: 34 Manufacturing: Synthetic Organic Chemicals

35 Annexure 6 Availability of water its source, Energy/power required and its source. Water Requirement Sr. No. Particulars Quantity KL /day Proposed 1 Domestic Industrial Process Washing 0.20 Boiler Cooling 2.00 Sub Total Industrial Use Gardening& Misc Total Requirement Energy Requirements and its source: Sr. Particulars Proposed Source No. 1 Stream Boiler 2 MT Will be obtained by installation of Steam Boiler. Power Requirements and its source: Sr. No. Particulars Proposed Source 1 Power Electricity requirement 200 KVA Will be sourced from Dakshin Gujarat Vij Co. Ltd. New Project: 35 Manufacturing: Synthetic Organic Chemicals

36 Anneuxure 7 Quantity of waste to be generated (liquid and solid) and scheme for their Management/disposal. Quantity of Waste Water (liquid waste) generation and its management : Sr. No. Particulars Quantity KL /day Proposed 1 Domestic Industrial Process Washing Boiler Cooling Sub Total Industrial Total Domestic waste water (1.350 KL/day) will be disposed off through Septic Tank. Water Balance Diagram: FRESH WATER KL/Day 1.50 KL/Day KL/Day 0.20 KL/Day KL/Day 2.00 KL/Day 3.30 KL/Day Domestic Process Washing Boiler Cooling Gardening KL/Day KL/Day 0.20 KL/Day 0.50 KL/Day KL/Day To Soak pit/ Septic Tank WASTE WATER TO ETP KLD Treated water discharge through the underground drainage pipeline to the CETP Saykha Design Criteria of ETP Source of Effluent: process, washing and utility etc. Effluent Generation: KL /Day Max. Capacity of ETP: 50 KL /Day Max New Project: 36 Manufacturing: Synthetic Organic Chemicals

37 Details of Effluent Treatment Plant: SR NO. ITEM MOC CAPACITY NOS 1 Collection Tank RCC 50 KL 1 2 Collection Tank RCC 100 KL 1 3 Reaction Tank (Chemical Dosing Tank) RCC 30 KL 1 4 Neutralization Tank RCC 30 KL 2 5 Primary Settling Tank RCC 45 KL 1 7 Aeration Tank RCC 100 KL 1 8 Secondary Settling Tank RCC 45 KL 1 9 Treated Water Sump RCC 50 KL 1 10 Dual Media Filter MS 15 m 3 /hr 1 11 Activated Carbon Filter MS 15 m 3 /hr 1 12 Filter Press 1 DETAILS OF ETP PROCESS AND FLOW DIAGRAM Collection Tank 100 KL Collection Tank 50 KL Chemical Dosing Tank 30 KL Neutralization Tank 30 KL Primary Settling Tank 45 KL Aeration Tank 100 KL Carbon Filter 15 m 3 /hr Sand Filter 15 m 3 /hr Treated water sump 50 KL Secondary Settling Tank 45 KL Treated water Underground Drainage to CETP Filter Press Sludge Drying Filtrate to Aeration Tank Trade effluent is collected in collection tank and pumped to chemical dosing tank. In equalization cum Neutralization tank effluent ph is neutralized to make it appropriate for further treatment. Effluent is conveyed to primary settling tank where under quiescent conditions settling of primary sludge will takes place. Effluent conveyed to Aeration tank where MLVSS is maintained to provide activated sludge treatment process. After biological oxidation of organic waste effluent conveyed to secondary settling tank. New Project: 37 Manufacturing: Synthetic Organic Chemicals

38 To maintain MLVSS concentration in the aeration tank settled activated sludge from secondary settling tank will be recycled. For final removal of impurities sand filter and carbon filter will be provided. Treated effluent collected in the final collection tank. Finally treated effluent will be conveyed to common effluent treatment facility. Quantity of Solid Waste generation and its management: Sr. No. Name of the Waste Source HW Sch. Category Quantity Proposed Method of Disposal 1. ETP Sludge Effluent Treatment Plant MT/Yr 2. Used Oil Machinery Lit/Year 3. Gypsum/ Lime Process MT/Month 4. Iron Sludge Process MT/Month Collection, Storage, Transportation, Disposal at TSDF Collection, Storage, Transportation, disposal by selling to registered recyclers. Collection, Storage and Sale to Cement Company. Collection, Storage and Sale to Cement Company. 5. Synthetic Salt/ Salt NaCl 6. Distillation Residues (PRA, Basic Magenta, DMA) Process MT/Month Process MT/Month Collection, Storage, Transportation, Disposal at TSDF or Sale to re users. Collection, Storage, Transportation, Disposal at TSDF or Sale to re users. New Project: 38 Manufacturing: Synthetic Organic Chemicals

39 Annnexure 8 A schematic representation of the feasibility drawing Type of Industry Proposed mfg. unit of Synthetic Organic Chemicals Type of category as per EIA notification: Synthetic Organic Chemicals (Activity 5(f) Category B) Proposed Activity: The proposed expansion project involves the production of "Synthetic Organic Compounds" Site Location: Plot No.: C 46, GIDC Saykha, Dist: Bharuch Submission of Form 1 and Pre Feasibility Report & Draft TOR Public consultation: Not required as the project is located in notified Industrial Zone Resource requirements Raw Material: Sourced from Manufacturer / Traders of the same. Land: Acquired land for proposed project, at existing land Water: Will be sourced through GIDC water supply. Power: Power will be sourced through Dakshin Gujarat Vij Co. Ltd. Fuel : Local dealer, PNG gas: GSPC, Wood, HSD Presentation before the EAC for TOR Env. Mgt. Plan (EMP) Air Pollution Control Measures: Air Pollution control system will be provided. Greenbelt area 34% of the total area is within company premises Health & Safety measures will be followed properly Soak pit/ Septic Tank and ETP for Industrial waste water. Flue Gas emissions: Adequate chimney height will be provided. Fugitive emission: There is no generation of fugitive emissions. New Project: 39 Manufacturing: Synthetic Organic Chemicals

40 Annexure 9 Plot Allotment letter New Project: 40 Manufacturing: Synthetic Organic Chemicals

41 Annexure 10 Site map with Green Belt Development Planning Area Statement Area After Proposed Expansion (in m 2 ) Total Area Construction Area Open Land Area Greenbelt Area New Project: 41 Manufacturing: Synthetic Organic Chemicals

42 Annexure 11 Solid and Hazardous Waste Generation & Disposal Method Quantity of Solid Waste generation and its management: Sr. No. Name of the Waste Source HW Sch. Category Quantity Proposed Method of Disposal 1. ETP Sludge Effluent Treatment Plant MT/Yr Collection, Storage, Transportation, Disposal at TSDF 2. Used Oil Machinery Lit/Year 3. Gypsum/ Lime Process MT/Month 4. Iron Sludge Process MT/Month Collection, Storage, Transportation, disposal by selling to registered recyclers. Collection, Storage and Sale to Cement Company. Collection, Storage and Sale to Cement Company. 5. Synthetic Salt/ Salt NaCl 6. Distillation Residues (PRA, Basic Magenta, DMA) Process MT/Month Process MT/Month Collection, Storage, Transportation, Disposal at TSDF or Sale to re users. Collection, Storage, Transportation, Disposal at TSDF or Sale to re users. New Project: 42 Manufacturing: Synthetic Organic Chemicals

43 Annexure 12 Estimated project cost along with the analysis in terms of economic viability of the project. Plant & Machinery, Pipeline & Fittings, Electrical Installation, Safety systems, etc. are the major heads considered in the Capital Cost Projection for the proposed expansion project. Environment Protection has also been considered in planning the Cost Projection, which will include Green belt development, safety systems, etc. Capital Cost Projection Sr. Cost Purpose No. (Rs. in coroes) 1. Land Building and Civil Works Plant & Machinery and 3.50 other fittings 4. Environmental protection 0.11 measures TOTAL : 5.76 The existing and proposed investment will be made by company only. The company will provide budgetary provision for the recurring expenses for environmental issues while planning the allocation of funds during the annual budgetary planning. Sr. No. 1. Component Recurring Cost per annum Environment & Safety Management System Proposed (Rs. in Lacs/annum) Greenbelt Maintenance Enterprise social contribution Nil Total 6.00 New Project: 43 Manufacturing: Synthetic Organic Chemicals

44 Annexure 13 The utility emissions will be generated from the proposed D.G. Set of 200 KVA capacity and Steam boiler having a capacity of 2 MT. HSD is used as a fuel for D.G. Set. PNG/ White Coal/ Wood will be used as a fuel for the Steam boiler. Utility Emissions & Control Measures Sr. No. 1. Stack Attached Stream Boiler: 2 MT Stack Height in meter 30 Type of fuel and consumption PNG: 15 SCM/Hr or White Coal: 3800 kg/day or Wood (Jangli/Babool): 8000 Kg/day Air Pollution Control Measures Adequate stack height and Cyclone dust collector is provided as air pollution control system. Parameter PM <150 mg/nm 3 SO 2 < 100 ppm NOx< 50 ppm 2. D.G. Set : 200 KVA 3 HSD : 18 Lit/Hr. Adequate stack height and acoustic enclosure is provided and operated only during power break down. PM <150 mg/nm 3 SO 2 < 100 ppm NOx< 50 ppm Process Gas Emission Sr. Stack attached to Stack Ht. (in mtr) Probable Air Pollution No. pollutants & Limits Control System 1 Distillation Vessel HCl Scrubber New Project: 44 Manufacturing: Synthetic Organic Chemicals

45 Annexure 14 Details of Hazardous Chemicals The company has provided proper facilities within the premises to store the above raw material as per the MSIHC rule. Sr. No. Name of Raw Material MSIHC Applicability Storage Capacity State of raw material Mode of Transport Place of storage Source 1 Ethanol MSIHC Sch I, Part 10 ton Liquid By Road RM Store Indigenous II (248) 2 Liquefied Chlorine MSIHC Sch II (5) 9 ton Liquid By Road RM Store Indigenous 3 Sulfuric Acid (98%) MSIHC Sch I, Part II (591) 4 Ortho Toludine MSIHC Sch I, Part II (441) 5 MCB MSIHC Sch I, Part II (128) 6 Aniline MSIHC Sch I, Part II (37) 7 Methanol MSIHC Sch I, Part II (377) 8 Phthelic Anhydride MSIHC Sch I, Part II (508) 9 NB (Nitrobenzene) MSIHC Sch I, Part II (425) 10 Formaldehyde MSIHC Sch I, Part II (285) 11 2 Ethyl Hexanol MSIHC Sch I, Part II (254) 20 ton Liquid By Road RM Store Indigenous 5 ton Liquid By Road RM Store Indigenous 10 ton Liquid By Road RM Store Indigenous 5 ton Liquid By Road RM Store Indigenous 20 ton Liquid By Road RM Store Indigenous 5 ton Solid By Road RM Store Indigenous 20 ton Liquid By Road RM Store Indigenous 5 ton Liquid By Road RM Store Indigenous 10 ton Liquid By Road RM Store Indigenous New Project: 45 Manufacturing: Synthetic Organic Chemicals

46 Chemical Properties of Hazardous Chemicals New Project: 46 Manufacturing: Synthetic Organic Chemicals