Chemieanlagenbau Chemnitz.

Transcription

1 Chemieanlagenbau Chemnitz Chlor-Alkali Electrolysis Sulphuric Acid Natural Gas Storage Facilities Refinery Engineering Petrochemicals Natural Gas Processing

2 Conversion into machine factory Germania AG Incorporation of the company into the structures of the Leipzig/ Grimma Chemical Plant Construction Combine Change of name into Lurgi Life Science GmbH New foundation of HUGO PETERSEN GmbH Foundation of a machine manufacture by Johann Samuel Schwalbe Foundation of plant construction section in the company Germania Foundation of the Lurgi Anlagenbau Chemnitz GmbH and incorporation into the Lurgi Group Foundation of Chemieanlagenbau Chemnitz GmbH CAC became principal shareholder of the company OAO Giproprom Voronezh 2

3 INTO PLANTS Business Segments Chlor-alkali electrolysis Sulphuric acid Natural gas storage facilities Natural gas processing Petrochemicals Refinery engineering Services Project management Basic Engineering Detail Engineering Procurement Construction and Installation Tasks Planning and construction of new plants or plant sections Implementation of your ideas into a plant design Modernisation and expansion of existing industrial plants Optimisation of processes or subprocesses 3

4 Your partner for the design of process plants 64 Crude oil processing and refinery engineering Crude oil processing Dehydration/desalting Waste oil processing Refinery engineering Atmospheric distillation, Vacuum distillation, Hydrotreating, Reforming/zeoforming, Bitumen, Isomerisation, Demercaptanisation Gas technology Natural gas underground storage facility Natural gas processing Pretreatment, Purification, Gas purification, Separation of higher hydrocarbons, Gas compression, Sulphur recovery, Demercaptanisation Petrochemicals Ethyl benzene Styrene Polystyrene Expanded polystyrene Melamine and butadiene Inorganic chemistry Chlor-alkali electrolysis Chlorine purification Sulphuric acid Polyaluminium chloride Ammonium sulphate crystallization Fine and specialty chemicals

5 Project management +++ How do you create the good feeling to have the right partner on board for a complex project? In our opinion, by offering more than project management: Project management + Experience + Passion + IT. For our customers this means that they will benefit from our expertise and experience obtained from numerous successfully implemented projects all over the world. However, our passion lends them certainty to not just being one among many. The latest IT and engineering tools assist us in the effective handling of your project. Headquarters in Chemnitz In Chemnitz alone more than 250 employees are working with the latest IT for your project.an den 5

6 Efficient, flexible, reliable Project management Engineering Procurement Construction and Installation Scheduling and progress control Cost control Document management Feasibility studies Technology procurement Basic Engineering Authority engineering Detail Engineering Procurement and supply of plant components and equipment Order of construction and installation services Expediting Construction site management Construction and installation execution Quality control and quality assurance Commissioning Planning of commissioning Precommissioning Commissioning Implementation of performance tests Logistics and shipment 86

7 We promise you a successful partnership Working with us means for you: Ideas, expertise and commitment in a transparent and goal-oriented project management. For this purpose we provide you a team of experts specifically tailored to your project. This team focuses exclusively on your projects and assignments. Thus you can always contact an expert, who can make quick decisions and provide information on detailed queries. Friction losses are minimized, effects on saving of time and expenses maximized. 7

8 Chlor-alkali electrolysis By means of the chlor-alkali electrolysis the electrolysis of a saline solution (NaCl or KCl solution) produces the products sodium hydroxide or caustic potash solution (NaOH or KOH solution, respectively), chlorine (Cl 2 ) and hydrogen (H 2 ). The electrolysis is carried out using modern membrane electrolyzers, according to the conclusion of the BREF Document (Best Available Technique Reference Document) for the chlor-alkali industry. Feedstock for the chlor-alkali electrolysis are salt (NaCl or KCl) and water (H 2 O). The salt originates either from seawater (solar salt NaCl), mineral deposits (rock salt NaCl or KCl) or salt from evaporation processes (evaporated salt: NaCl or KCl). Advantages No environmental impact by amalgam or asbestos High product purity Simple handling and operation Low investment and operating costs The primary products of the chlor-alkali electrolysis according to the membrane method are NaOH as a 32 % lye or KOH as 29 % to 32 % lye, hydrogen gas and chlorine gas. We are able to offer electrolyzers from the world s leading manufacturers. Thereby we meet the special requirements of our customers. OAO Sajanskchimplast, Sajansk, Russia, 2006 Project: Conversion of the chlorine and sodium hydroxide production from mercury to membrane technology (Mercury-Membrane Conversion) Scope of services: Project management, Basic and Detail Engineering, Supply of equipment, Installation supervision and commissioning support Capacity: 170,000 t/a (NaOH based on 100 %) 150,000 t/a (chlorine) Scope of supply: The following main equipment units were integrated: membrane electrolyzers, hydrochloric acid synthesis, three-stage sodium hydroxide evaporation, fully automatic ion exchange 108

9 Sulphuric acid HUGO PETERSEN a subsidiary of Chemieanlagenbau Chemnitz GmbH set new standards regarding sulphuric acid processes by implementing the tower plant process, which replaced the lead chamber process. For HUGO PETERSEN, sulphuric acid is not just a technology, but an innovation. For the past 100 years, sulphuric acid plants for the highest standards are built according to the Petersen technology. Over the decades, optimal concepts for the sulphuric acid plants of the world have been developed. HUGO PETERSEN Technologies Dry catalysis Wet catalysis Petersen-Tower-Technology SUPER OX -Technology The further process optimization is hereby our continuous aspiration in the interests of our customers. BASF Antwerpen N.V., Antwerp, Belgium, 2011 Project: Construction of an oleum / sulphuric acid plant at the Verbund Site in Antwerp Scope of services: Project management, Basic and Detail Engineering, Procurement services, Supply of main equipment, Installation supervision, Commissioning, Staff training Capacity: 1,200 t/d SO 3 (converted into oleum) 9

10 Natural gas storage facilities Storage facilities for natural gas provide the balancing of the differences between available and required gas quantities as well as the balancing of seasonal fluctuations (summer / winter), the short-term supply of natural gas for various consumers, the balancing of network fluctuations and establishing of a constant line pressure respectively, the securing of the gas supply in the event of operational disturbances in production facilities or transport systems. CAC offers its process engineering expertise starting with the planning up to the commissioning of gas storage facilities in the above-ground facilities range. This applies to all plant sections in the main gas stream as well as the associated auxiliary and secondary plants. Particular attention is directed towards the requirements of safety engineering and environmental protection. Advantages Providing the most suitable plant concept for: high flexibility, optimal adjustment of the plant to varying gas flow rates, high profitability and maximum availability and reliability of the plant. Multi-line plant sections and modular design allow for: good adjustment to changed gas flow rates, redundancy upon failure of individual components and gradual expansion of the gas storage facility. Stable level of automation allows low operating costs Rohöl-Aufsuchungs AG, Vienna, Austria, 2011 Project: Construction of a natural gas underground storage facility in 2 expansion steps Haidach I and II Scope of services: Project management, Authority engineering and Basic Design, Detail Engineering, Procurement by order and for account of the customer, Installation supervision, Commissioning Max. usable storage capacity: 2.64 billion Nm

11 Ref inery engineering In the field of refinery engineering we offer you our engineering services for the planning and construction of process plants within refineries. Our solutions include both standardized systems and customized plants, which meet your special requirements. Process plants Crude oil distillation, with or without Desalting Vacuum distillation Hydrotreating Reforming Zeoforming Bitumen production Isomerisation Sulphur recovery Demercaptanisation Processing of mineral waste oils Mineraloelraffinerie Dollbergen GmbH, Dollbergen, Germany, 2005 Project: Construction of an expanded selective refining plant for lubricating recycling oil Scope of services: Project management, Detail Engineering, Procurement, Installation supervision, Commissioning support Capacity: 80,000 t/a 11

12 Petrochemicals For several decades we have been dealing with the design, delivery and construction of petrochemical plants. Our experiences cover the construction of plants for the production of ethylbenzene, styrene, polystyrene and expandable polystyrene as well as the implementation of plants for the production of melamine and butadiene. With our experienced teams of process and technical engineers working hand in hand with renowned licensors, our engineering services cover all phases of a project: from developing the concepts up to the turnkey plant. Products Ethyl benzene Styrene Polystyrene Expanded polystyrene Melamine and butadiene SAO Sibur Chimprom, Perm, Russia, 2011 Project: Construction of a plant for the production of expanded polystyrene (EPS) Scope of services: Project management, Detail Engineering, Supplies, Installation supervision and Commissioning support, Staff training Capacity: 50,000 t/a expanded polystyrene 12 14

13 Natural gas processing For more than 45 years we have been planning and delivering plants for the processing of natural gas and crude oil associated gases. The focus is hereby on the process steps of separation of higher hydrocarbons with setting of the dew point, gas drying, desulphurisation by means of various methods as well as processing of the so-called gas hydrate into individual fractions (LPG and C 5+ ). In particular, processing/production of liquefied gas will be completely tailored to your needs. Products Saleable natural gas Liquefied gas (LPG) Gas hydrate (C 5+ ) The process chain of desulphurisation can be supplemented by units for demercaptanisation as well as sulphur recovery plants. We offer you standardized solutions under consideration of the best possible option for your specifications. The combination of various process stages is custommade depending on the composition of the feedstock and the desired product quality. OAO Stroytransgaz, Palmyra, Syria, 2007 Project: Construction of a natural gas processing plant Scope of services: Project management, Basic Engineering & Detail Engineering, Technical procurement of equipment and bulk materials, Installation and commissioning support Capacity: 3.0 bil. m³/a 13

14 MAKE YOUR CAREER IN CHEMNITZ Strategic planning not only appeals to you in theory? You consider new experiences and communicating with other people an essential part of a fulfilling job? You are not afraid of extraordinary challenges? Then we should get together - Chemieanlagenbau Chemnitz GmbH offers you jobs with a great deal of variety in a dynamic work environment. Whether you want to be part of the management team or dedicate yourself to demanding tasks as a technical specialist, as an assistant, young professional or university graduate: With our broad work spectrum you will surely find a position that suits your professional experience and your personal career planning. We look forward to meeting you

15 MOSCOW CHEMNITZKIEV WIESBADEN KRAKOW VORONEZH ALMATY Locations With its locations CAC is present on various key markets. 15

16 Chemieanlagenbau Chemnitz GmbH Augustusburger Str Chemnitz. Germany PO Box: Chemnitz. Germany Telephone: Fax: Chemieanlagenbau Chemnitz GmbH / Branch Office Moscow Novotscheremuschkinskaja ul Moscow. Russia Telephone: Fax: mos@cac-chem.ru Chemieanlagenbau Chemnitz GmbH / Branch Office Almaty Mikrorayon 5 House 30 «b» Almaty. Kazakhstan Telephone: , Fax: cac_kz@network.kz Chemieanlagenbau Chemnitz GmbH / Branch Office Kiev ul. Kudrjawskaja 8b, off Kiev. Ukraine Telephone: Fax: cac-kiev@voliacable.com Copyright: 2012 Chemieanlagenbau Chemnitz GmbH, Titelbilder: CAC Archiv und lama-photography@photocase.com