For TOR Expansion Case.

Transcription

1 SEAC, Gujarat: Page 1 of 14 For TOR Expansion Case. 1. Basic Information of the Project: i Name & Address of the Project site (Complete details with plot no./survey no., Landmark etc. ) M/s. Gujarat Chemical Corporation Plot no. 508, GIDC Panoli, Dist: bharuch, Gujarat. ii Name of the Applicant Mr. Kiransinh P Parmar iii Address for correspondence Plot no. 508, GIDC Panoli, Dist: bharuch, Gujarat. iv Contact no. and ID of the Applicant Mo. no. : kirangcc@yahoo.com v Aerial distance of nearest Habitat (KM) 1.0 km vi Longitude & Latitude of the Project Site: (4 corners of the site) vii Total cost of Proposed Project (Rs. in Crores.): viii Total Plot area ( sq. meter) Lat-Long ˈ03.4"N, 72 59ˈ31.2"E ˈ2.50"N, 72 59ˈ28.34"E ˈ1.83"N, 72 59ˈ31.47"E ˈ4.68"N, 72 59ˈ32.15"E ˈ5.41"N, 72 59ˈ29.20"E Existing: Proposed: Total: Existing:1575 Sq. meter Proposed: -- Total: 1575 Sq. meter ix Green belt area,/tree Plantation area 470 Sq. meter ( sq. meter) x Category as per the Schedule to the EIA 5(f) Notification 2006 i.e. 1(d), 2(b), 5(f) etc. xi Applicability of General Conditions of EIA Notification 2006: i.e. Ensure that Not Applicable I. Protected areas notified under the Wildlife (Protection) Act, 1972; II. CEPI areas III. Eco-sensitive areas and IV. Inter-state boundaries and international boundaries; are not located within 5 km or 10 km (as the case may be) area from the boundary of the proposed site. 2. Online application proposal no. : SIA/GJ/IND2/21106/ Date of application for TOR: 22 Nov Project status: Expansion

2 SEAC, Gujarat: Page 2 of Product profile: Name of Existing Product and Its Quantity Sr. No. 1 Sr. Product Name CAS Number Quantity MT/M No. 1 Phthalic Acid Phthalogen 3GK Anthranilic Acid Phthalogen 3G or Ingrine Blue Chloro Phthalic Acid Methyl Anthranilate Isotic Anhydride Phthalimide Sulpho Anthranilic Acid Total The project falls under Category B of project activity 5(f) as per the schedule of EIA Notification Product wise Raw material consumption: 1. Synthetic Dyes 1) Oil Red: 2) GBC: Product Name CAS Number 1. Garnet GBC HCl Sodium Nitrite Beta naphthol Caustic Flakes Soda Ash OT Liquid HCl Quantity MT/Month Synthetic Dyes 1) Oil Red ) GBC MgSO MnSO FeSO CuSO Total 97 Name of Proposed Product and Its Quantity

3 SEAC, Gujarat: Page 3 of Sodium Nitrite Salt Caustic MgSO 4 : 1. Sulphuric Acid Magnesium Oxide MnSO 4 : 1. Sulphuric Acid Manganese Oxide FeSO 4 : 1. Sulphuric Acid Iron CuSO 4 : 1. Sulphuric Acid Copper Phthalic Acid: PROPOSED PRODUCT 1. Sodium Phthalate Aq. 25% Sulphuric Acid Caustic Flacks Sodium Sulphate Phthalogen 3 GK: 1. Phthalogen 3G Methanol Cupric Chloride

4 SEAC, Gujarat: Page 4 of Anthranilic Acid: 1. Phthalimide Caustic Lye Sodium Hypo Chlorate 3.9 Solution Hydrochloride Acid Phthalogen 3G or Ingrine Blue 1: 1. Phthalimide ,3 Di Imino Ammonium Molybdate Ammonium Phosphate Caustic Flakes Trichloro Benzene Urea Chloro Phthalic Acid: 1. Phthalic Anhydride Caustic Lye Chlorine Gas Sulpho Anthranilic Acid: 1. Anthranilic Acid Oleum Sulphuric Acid Hydrochloride Acid Methyl Anthranilate: 1. Isotic Anhydride Caustic Flake Methanol Chloroform Isotic Anhydride: 1. Phthalimide Caustic Soda Sodium Hypo Chloride Hydrochloric Acid 0.6 6

5 SEAC, Gujarat: Page 5 of Phthalimide: 1. Phthalic Acid Ammonium Carbonate Trichloro Benzene Overall Raw Material consumption 8. Sr. No. Name of Raw Material CAS No. MT/Month 1. Garnet GBC (4 -Amino-2, dimethylazobenzene) 2. HCl (Hydrochloric Acid) Sodium Nitrite Beta Naphthol Caustic Flakes Caustic Lye Soda Ash OT Liquid (Ortho Toludine) Salt Sulphuric Acid Magnesium Oxide Manganese Oxide Iron Copper Sodium Phthalate Sodium Sulphate Phthalogen 3G Cupric Chloride Methanol Phthalimide Sodium Hypo Chlorate Solution Ammonium Molybdate Ammonium Nitrate ,3 Di Imino Trichloro Benzene Phthalic Anhydride Chlorine Gas Oleum Anthranilic Acid Acetic Anhydride Chloroform Ammonium Carbonate Phthalic Acid

6 SEAC, Gujarat: Page 6 of Compliance status of the existing project: Sr. Particulars Brief Information/Details Remarks no. 1 Earlier EC details Our Existing Products are Inorganic. For that EC is not applicable so we have obtained CTE as well As CCA from GPCB. 2 Compliance of EC Not Applicable Status of inspection by RO- Not Applicable MoEFCC, Bhopal. 4 Status of submission of half Not Applicable yearly return to concern authorities. 5 Compliance of existing CC&A Please refer Annexure I 6 Legal actions/closure Till date there were no Not Applicable directions/scn etc. Issued any Legal Actions / by GPCB. Closure directions / SCN Issued by GPCB. 7 Any Public Complaints No There is no any 8 Is there any litigation pending before any court of Law against the Project? No public complains & litigation pending for our project 10. Water, Air and Hazardous waste management: Sr. no. Particulars Details A Water i Source of Water Supply GIDC (GIDC Bore well, Surface water etc...) Status of permission from the concern authority. ii Water consumption (KL/day) iii Sr. Water Consumption (KLD) No. Existing Proposed Total After Expansion 01. Domestic Industrial Process Plantation & Gardening Washing Boiler Scrubber Other Total Waste water generation (KL/day)

7 SEAC, Gujarat: Page 7 of 14 Sr. No. Wastewater Generation (KLD) Existing Proposed Total After Expansion 01. Domestic Industrial Process Plantation & Gardening Washing Boiler Scrubber Other Total iv Treatment facility with capacity (ETP, CETP, MEE, STP etc). Sr. Name of Unit No. Of Unit Capacity No. Existing Proposed 1. Collection Tank (m) 2. Neutralization Tank (m) 3. Primary Settling Tank 1-20 KL 4. Holding Tank 1-40 KL 5. Sludge Drying Bed v Mode of Disposal & Final meeting point Domestic: Soak Pit Industrial: Industrial effluent generation will be KLPD; in which 1. GCC have permission of 10 KL/Month of High Concentrate Industrial Effluent for common Spray Dryer with PETL. 2. GCC Have Permission of KL/Day of waste water for common effluent treatment Plant Vi Reuse/Recycle details (KL/day) Not Applicable vii B i Air (Existing and Proposed) Flue gas emission details No. Of Boilers/TFH/Furnaces/DG sets etc. With capacities viz. TPH, Kcal/hr, MT/hr, KVA etc. Sr. No. Stack Attached To Stack Height In Meter Air Pollution Control Measures 01 Boiler 1 ton Parameters Value

8 SEAC, Gujarat: Page 8 of 14 ii IBR Boiler (1 ton) (Existing) SPM 150 mg/nm 3 So X 100 ppm 1. No X 50 ppm Process gas i.e. Type of pollutant gases (SO 2, HCl, NH 3, Cl 2, NO x etc.) (Existing and Proposed) Sr. No. Stack Attached To Stack Height In Meter Air Pollution Control Measures Parameters Value 1. Reaction vessel 11 Two Stage Scrubber System NH3 <= 175 mg/nm 3 Fuel Consumption: v C i Sr. Type of Quantity No. Fuel Existing Proposed Total After Expansion 1. LDO 135 Lit/Day 240 Lit/Day 375 Lit/Day Fugitive emission details with its mitigation measures. (Existing and Proposed) Hazardous waste (as per the Hazardous and Other Wastes (Management and Transboundary Movement) Rules (Existing and Proposed) Sr. Waste Category Quantity Facility No Existing Proposed Total After. Expansion 1. ETP MT/Year 1.6 MT/Year 4.0 MT/Year Collection, Storage, transportation and final disposal at common TSDF, 2. Used Oil 3. HDPE Bags/ HDPE drums KL/Year Nos./Year 240 Nos./ Year 1.3 KL/Year 2000 Nos./Year 200 Nos./Year 2.5 KL/Year 4400 Nos./Year 440 Nos./Year BEIL Collection, Storage, transportation, Reuse and sale to register recycler. Collection, Storage, decontaminatio n, reuses for packing of ETP waste or sell to register recycler. Quantity of discarded containers must be in MT/Annum.

9 SEAC, Gujarat: Page 9 of 14 ii ii D i ii Membership details of CETP, TSDF, CHWIF, Common MEE etc. Details of Non-Hazardous waste & its disposal (MSW and others) Spent Solvent management (If any) VOC emission sources and its mitigation measures Member of CETP-Panoli Spray dryer-petl (Panoli Enviro Technology Limited) Not Applicable Not Applicable We will assure that measuree VOC level in our Manufacturing unit as well as Raw material storage area. We will also do work place monitoring & according implementation 11. Details of Environmental Consultants: Sr. Particulars no. i Name of the Consultant Details Bhagwati Enviro Care Pvt. Ltd. ii iiii iv Validity of Certificate of accreditation issued by the NABET, QCI Accreditation for the categories Any other details Valid Upto (a)(i)-b, 3(a)-B, 5(b)-A, 5(f)- A, 8(a) -B ---- Name & designation Of the Applicant: Mr. Kiransinh Parmar (Proprietor) Stamp & Signature of the Applicant:

10 SEAC, Gujarat: Page 10 of 14 Date: 02/12/2017 Annexure I COMPLIANCE REPORT of CC&A General Compliance Report For : M/s. Gujarat Chemical Corporation Location : Plot No. 508, GIDC Estate, Panoli, Ta: Ankleshwar, Dist: Bharuch. Consent Order No. : AWH Date of Issue : 21/04/2016 Valid Up to : 09/03/2021 PRODUCT DETAILS Name of Existing Product and Its Quantity Sr. No. Product Name Quantity MT/Month 1 Synthetic Dyes 3) Oil Red 1 4) GBC 2 2 MgSO MNSO FeSO CuSO 4 4 Total 97 SR. NO. CONDITIONS COMPLIANCE STATUS 1. Consent Order No. : AWH date of issue 21/04/ The Consent under Water Act-1974 for conveying the industrial effluent the CETP of M/s. PETL for the treatment and disposal of treated effluent, the Consent under Air act-1981 & authorization under Environment (Protection) Act, 1986 Shall valid Upto 09/03/2021 to operate industrial plant for manufacture of the product as per consent condition. 1. Production capacity shall not be exceeded within the consent limit. 3. CONDITIONS UNDER WATER ACT The quantity of trade effluent shall not Exceed 2.3 KL/Day The quantity of Domestic Waste Water (Sewage) shall not exceed 0.5 KL/Day. The total water consumption for industrial process and other ancillary operations shall be not exceed 11.5 KL/Day & water

11 SEAC, Gujarat: Page 11 of 14 consumption for domestic purpose shall not exceed 1 KL/Day as mentioned in form D of consent application, submitted under water Act Sewage shall be disposed through septic tank/soak pit system The unit shall affix of water meters as per section 4(1) of the water (Prevention and control of pollution) cess act-1977 for the purpose of measuring and recording the quantity of water consumed at such places as may be required, within 15 days and it shall be presumed that the quantity indicated by the meter has been consumed by the industry until the contrary is proved.. 4. Trade Effluent: 4.1 The applicant shall be required to make storage facilities to store the effluent for at least 72 hours by providing acid proof brick lined impervious tanks/hdpe tanks. 4.2 The applicant shall make fixed arrangement for loading the effluent from their collection tank to the tanker of PETL. The unit shall not keep any by-pass line or system or loose or flexible pipe line for loading the effluent into the tanker of PETL. 4.3 Leachate from the hazardous solid waste, if any shall also be connected into a collection tank through Leachate collection facilities and shall be conveyed along with industrial effluent to the CETP of PETL. 4.4 Magnetic flow meters shall be installed at the inlet & outlet of effluent collection tanks to measure the quantity of effluent lifted into the tanker of PETL. 4.5 The ENTIRE quantity of industrial effluent shall have to be conveyed by PETL. In no circumstances the effluent either treated or untreated shall be discharged into GIDC drain or anywhere else. 4.6 Disposal system for storm water shall be provided separately. In no circumstances storm water shall be mixed with the industrial effluent. 4.7 The applicant shall be responsible for loading its effluent into the tankers of the PETL for transporting the Effluent. Due care shall be taken to avoid any leakage or spillage of effluent during loading the tanker. 4.8 If the effluent contains heavy metals, phenols & cyanide, the PETL member unit shall have to treat the effluent within its premises to conform to the following standards (Whichever applicable). PARAMETERS PERMISSIBLE LIMIT Zinc (Zn) 5.0 mg/l Total Chromium 2.0 mg/l Nickel (Ni) 3.0 mg/l Mercury (Hg) 0.01 mg/l Cyanide (as CN) 0.2 mg/l Pesticides Absent Phenolic Compounds 1.0 mg/l Lead (Pb) 0.1 mg/l Copper (Cu) 3.0 mg/l Hexa valent Chromium 0.1 mg/l

12 SEAC, Gujarat: Page 12 of 14 Cadmium 1.0 mg/l Arsenic (As) 0.2 mg/l Selenium 0.05 mg/l BOD 3000 mg/l COD mg/l Free Acidity mg/l 4.9 The applicant shall keep accurate records of quantity of production of each product, quantity of water consumption, quantity of effluent generated and consumption of electricity on day to day basis and required to submit the complied record of one month to GPCB & PETL on or before fifth day of the succeeding month In case of shut-down of plant for more than three days for any reason, the PETL unit member shall intimate to PETL authority & GPCB well in advance for the better operation & management of CETP The applicant shall either stop or curtail its production activities if the effluent is not adequately treated by the CETP of PETL to conform to the standards specified by GPCB The authorized representative of PETL shall have right of entry at any time for the purpose of inspection and monitoring the effluent collection facilities PETL (If required) of the applicant In case of incinerators, the flow measuring devices for mother liquor/toxic effluent/ Non-biodegradable effluent, light diesel oil, furnace oil, etc. i.e. fuel used for combustion, air used for combustion shall be separately provided. Incinerator temperature recording devices as well as gaseous flow measuring devices for scrubber shall also be provided. These data of temperature & flow should be recorded every day & submitted to GPCB & PETL on monthly basis The GIDC drainage connection given by the GIDC for discharge of industrial effluent shall be disconnected & the outlet shall be sealed If the PETL authority terminates the membership of CETP, the PETL member unit shall have to close down the manufacturing activities/industrial operation of the process plant immediately until the PETL membership is resumed The applicant shall put up at the entrance a board displaying PETL membership number and date of joining of PETL, the name of unit, particulars of the products/process and the name of proprietor/partners/directors of the unit and the electricity consumer number as on the record of GEB The environmental management unit/cell shall be setup to ensure implementation on and monitoring of environmental safeguards and other condition stipulated by statutory authorities. The environmental management Cell/Unit shall directly report to the chief executive of the organization and shall work as a focal point for internalizing environmental issued. These cells also coordinate the exercise of environmental audit and preparation of environmental statements The environmental audit shall be out yearly and the environmental statements pertaining to the previous year shall be submitting to this State Board latest by 30 th September every year.

13 SEAC, Gujarat: Page 13 of The Board reserves the night to revoke and/or revoke the consent and / or make modifications in the conditions which it deems fit in accordance with provisions of water act In case of change of ownership/management the name and address of the new ownership/partners/directors/proprietor should immediately be intimate to the board The applicant shall have to submit EVERY MONTH the certified copies of challans. (endorsed by PETL) regarding the quantity of industrial effluent (No. of Tankers) Delivered per month to CETP of PETL Unit shall strictly observe & comply to the standards for the discharge of trade effluent / sewage in to amlakhadi as per notification No. P/111 (3) Boards standards/33129, dated 30 th October, Unit have to modify / improve performance of existing effluent treatment facilities for efficiency & adequacy in order to comply with prescribed standards in respects of effective operation of effluent treatment plant with regards to notification No. P/111 (3) boards standards/33129 dated 30 th October 2001 in fight of high court in SCA No of 97 dated 21/20/99 5. CONDITIONS UNDER AIR ACT The following shall be used as fuel in boiler Sr. No. Fuel Quantity 1. LDO 9 Lit./Hr 5.2 The applicant shall install& operate comprehensive adequate air pollution control system in order to achieve norms as per prescribed in consent. 5.3 The flue gas emissions through stack attached to Boiler & HAG shall conform as per prescribed in consent. 5.4 There shall be no process emission from the manufacturing process as well as any other ancillary process. 5.5 The concentration of the ambient air within the premises, which mentioned in the consent. 5.6 The applicant shall operate industrial plant /air pollution control equipment very efficiently and continuously so that tha gaseous emission always conforms to the standards specified in condition No. 5.3, 5.5 above. 5.7 The consent to operate the industrial plant shall lapse if at any time the parameters of the gaseous emission are not within the tolerance limits specified in the condition NO. 5.3,5.5 above. 5.8 The applicant shall provide portholes, ladder, platform etc at chimney (s) for monitoring the air emissions and the same shall be open for inspection to/and for use of boards staff. The chimney(s) vents attached to various sources of emission shall be designed by numbers such as S-1, S-2, etc. and these shall be painted / displayed to facilitate identification. 5.9 The industry shall take adequate measures for control of noise levels from its own sources within the premises so as to maintain ambient air quality standers in respect of noise to less than 75 db (a) during day time and 70 db (A) during night time. Daytime is reckoned in between 6 a.m. to 10 p.m. and night time is reckoned between 10 p.m. and 6 a.m. 6. General conditions

14 SEAC, Gujarat: Page 14 of Any change in personnel, equipment or working conditions as mentioned in the consents form/order should immediately be intimated to this board. 7. AUTHORISATION FOR THE MANAGEMENT & HANDLING OF HAZARDOUS WASTES Form-2 (see rule 3(c) & 5(5)) 7.1 The authorization: AWH Date of issue: 21/04/ M/s. GUJARAT CHEMICAL CORPORATION is hereby granted an authorization to operate facility for hazardous wastes on the premises situated at PLOT NO: 508, GIDC ESTATE PANOLI, DIST: BHARUCH as per prescribed in consent. 7.3 The authorization is granted to operate a facility. 7.4 The authorization shall be in force for a period up to 09/03/ The authorization is subject to the conditions stated below and such other conditions as may be specified in the rules from time to time under the environment (Protection) Act TERMS AND CONDITIONS OF AUTHORISATION 8.1 The applicant shall comply with the provisions of the environment (Protection) Act-1986 and the rules made there under. 8.2 The authorization shall be produced for inspection at the request of an officer authorized by the Gujarat pollution control board. 8.3 The persons authorized shall not rent, lend, sell, and transfer of otherwise transport the hazardous wastes without obtaining prior permission of the Gujarat Pollution Control Board. 8.4 Any unauthorized change in personnel, equipment or working conditions as mentioned in the authorization order by the persons authorized shall constitute a breach of this authorization. 8.5 It is the duty of the authorized person to take prior permission of the Gujarat Pollution Control Board to close down the facility. 8.6 An application for the renewal of an authorization shall be made as laid down in rule 5 (6) (ii). 8.7 Industry shall submit annual report within 15 days and sub sequantly by 31 st January every year. 8.8 Industry shall have to display the relevant information with regard to hazardous waste as indicated in the Court s order in W.P. No. 657 of 1995 dated 14 th October Industry shall have to display on-line data outside the main factory gate with regard to and nature of hazardous chemicals being handled in the plant, including waste water and air emission and solid hazardous waste generated within the factory premises Industry shall have to manage waste oil; discarded containers etc., process waste as per amended Rules-2003 and shall apply Authorization for all applicable waste as per amended Rules