PRE FEASIBILITY REPORT

Transcription

1 PRE FEASIBILITY REPORT For NEW PROJECT (PIGMENT MANUFACTURING PLANT) Of M/s. SHREY INDUSTRIES Survey No. 111 & 112, Plot No. 7 & 8, Village: Dhanot, Ta: Kalol, Dist: Gandhinagar (Gujarat)

2 CONTENTS Sr. No. Description 1. Executive Summary 2. Introduction of the Project/Background information 3. Project Description 4. Site Analysis 5. Planning Brief 6. Proposed Infrastructure 7. Rehabilitation and resettlement (R & R) Plan 8. Project Schedule & Cost Estimates 9. Analysis of Proposal (Final Recommendations)

3 1.0 EXECUTIVE SUMMARY 1.1 Company Profile Introduction Shrey Industries is promoted by Sanjaykumar B Patel. Proposed unit is located At Survey No. 111 & 112, Plot No. 7 & 8, Village: Dhanot, Ta: Kalol, Dist: Gandhinagar 1.2 Project Details Name of product with its quantity Sr. No. Name of Product CAS No. Quantity (MT/Month) 1. Pigment Green Green Belt Development Company shall develop an effective green belt within the factory and on periphery of the factory. In addition to this, majority of the vacant land shall be planted with trees, shrubs and grasses. 1.4 Power & Fuel Requirement Energy: Source of power is UGVCL. Fuel: Sr. No. Stack attached To Type of Fuel Quantity 1. Steam Boiler (Capacity: 2 TPH) Coal/Agro waste 4.0 MT/Day 2. Spin Flash Dryer (with inbuilt HAG) Coal/Agro waste 1.0 MT/Day 3. Thermic Fluid Heater (3 lacs Kcal) LDO/ FO 2.0 KL/Day 1.5 Water Requirement and Wastewater Generation & Treatment Water Consumption & wastewater Generation: Source of water: by Tanker Application Water Consumption Waste water generation (KL/Day) (KL/Day) Domestic Industrial Process Washing Boiler Cooling Scrubber TOTAL

4 Total water consumption will be 84.6 KLPD. From which 1.0 KLPD will used for Domestic Purpose. Domestic waste water 0.8 will discharged to soak pit via septic tank. Industrial water consumption will be 83.6 KLPD. Industrial waste water generation will be 53.9 KLPD. From which process waste water 47.4 KLPD. It will be treated in Reverse Osmosis. RO Permeate water 35.6 KLPD will reuse back into process & RO Rejected water KLPD + Washing effluent 5.0 KLPD + Boiler blow down 1.0 KLPD + Cooling blow down 0.5 KLPD = 18.3 KLPD will discharge to M/s. Chhatral Environment Management System Pvt. Ltd., Chhatral (Common Spray Drying Facility) for evaporation. 1.6 Air Pollution Source and Control Management The source of air pollution due to the project will be Flue gas emission. The source of flue gas emission will be from the stack attached to Steam Boiler & Thermic Fluid Heater. Details of Flue Gas Emission Sr. No Stack attached To Steam Boiler (Capacity:2 TPH) Thermic Fluid Heater (3 lacs Kcal) Stack Height In Meter APC System Multi Cyclone Dust collector and Bag Filter Multi Cyclone Dust collector and Bag Filter Pollutants SPM<150 mg/nm 3 SO 2 < 100 ppm NO X < 50 ppm Details of Process Gas Emission Sr. No. Stack attached To Stack Height APCD System Pollutants 1 Reaction vessel 11 m Two Stage Scrubber system HCl <= 20 mg/nm3 Cl2 <= 09 mg/nm3 2 Spin Flash Dryer (with inbuilt HAG) 20 m Cyclone separator + Bag filter Particulate Matter < 150 mg/nm3

5 1.7 Hazardous Waste Management Sr. No. Type of Hazardous Waste Cat. No. Quantity (per Annum) 1. ETP Waste MT 2. Dilute HCl (30%) D-2 (Sch.I) 2220 MT 3. Aluminum Chloride MT 4. Sodium Hypochloride 3360 MT 5. Used Oil Liter 6. Discarded Containers/Bags MT Sr. No. Type of waste and category Source of generation Collection Treatment Storage Disposal 1 ETP Waste Effluent treatment plant H.D.P.E Bags Solar drying with proper bag packing Collection, Storage, Transportation At TSDF. 2 Dilute HCl (30%) From Scrubber system H.D.P.E/ MS Drums/ MS Tank Collection, storage & disposal by selling to actual & authorized users. 3 Aluminum Chloride During the process H.D.P.E/ MS Drum Collection, storage & disposal by selling to actual & authorized users. 4 Sodium Hypochloride From Scrubber system H.D.P.E./ MS Drum Collection, storage & disposal by selling to actual & authorized users. 5 Used oil Lubrication of plant machineries H.D.P.E carboys Collection, Storage & Transportation, Reuse for lubrication in plant machineries 6 Discarded Containers/ Bags Raw material section Collection, Storage, Decontamination, disposal buy reuse selling to authorized recycler

6 2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION 2.1 Identification of the project and project proponent. In case of mining project, a copy of mining lease/letter of intent should be given. Identification of the project: Chemical Unit falls under Category 5 (f). Identification of the project proponent Name of Directors (1) Shree Kantilal Hirabhai Rathod (2) Shree Ashishkumar Jayantibhai Patel (3) Shree Sanjaykumar Bhogilal Patel 2.2 Brief description of nature of the Project. We, M/s. Shrey Industries are going to do manufacturing activity at. Survey No. 111 & 112, Plot No. 7 & 8, Village: Dhanot, Ta: Kalol, Dist: Gandhinagar. Our product details are as follows. Sr. No. Name of Product CAS No. Quantity (MT/Month) 1. Pigment Green Based on the Proposed Products and location of our Project Site, our project is fall under Activity 5 (f) & category A. So, as per the MOEF notification dated 14 th September 2006 & its amendment letter, we have to apply for obtaining Environment Clearance to MOEF. 2.3 Need for the project and its importance to the country and or region The objective is to be achieved by: Continuously reducing the Costs & improving Quality. To generate local employment 2.4 Demands-Supply Gap Based on our informal survey of the market with our current customers and various traders, we have found that there is a big potential for the range of the products we are planning. These products will be an addition to the current range of our trading products. 2.5 Imports vs. Indigenous production Based on the current cost of indigenous raw materials and the non availability of some materials, No import will be done for any of our Raw Material. This will make us very competitive against imported finished products and we will be able to increase the export of our finished products. 2.6 Export possibility We shall explore the possibility of export the products. 2.7 Domestic/Export Markets We shall explore the possibility of domestic/export the products.

7 2.8 Employment Generation (Direct and Indirect) due to project. Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed project. 3.0 Project Description 3.1 Type of Project including interlinked and interdependent projects, if any. - Category: 5 (f) 3.2 Location (map showing general location, specific location and project boundary & project site layout) with coordinates. Map showing general location Latitude: , Longitude: Details of alternate sites considered and the basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted. Major factors involved in the selection of site are listed below: Site is very well connected by road Availability of sufficient land free from cultivation Availability of power evacuation facilities Availability of water for industrial use 3.4 Size or Magnitude of Operation Sr. No. Name of Product CAS No. Quantity (MT/Month) 1. Pigment Green Project Description with process details (a schematic diagram/flow chart showing the project layout, components of the project etc. should be given) Please refer Enclosure 08 in EC Application. 3.6 Raw material required along with estimated quantity, likely source, marketing area of final products. Mode of transport of raw materials and finished products. Please refer Enclosure 2 in Additional Attachments. 3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be briefly outlined. There will not resource optimization/recycling and reuse envisaged in the project. 3.8 Availability of water its source, energy/power requirement and source should be given. Power & Fuel Requirement Energy Power supply is available from UGVCL. Fuel Sr. No. Stack attached To Type of Fuel Quantity Steam Boiler 1. Coal/Agro waste 4.0 MT/Day (Capacity: 2 TPH) Spin Flash Dryer 2. Coal/Agro waste 1.0 MT/Day (with inbuilt HAG) Thermic Fluid Heater 3. LDO/ FO 2.0 KL/Day (3 lacs Kcal)

8 3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their management/disposal. Source of water will be met through tanker. Total water requirement will be 84.6 KL/Day & Total Waste water generation will be 54.7 KL/Day Schematic representations of the feasibility drawing which give information of EIA purpose. ACTIVITIES OVERVIEW OF E. I. A. STUDIES SOURCE OF INFORMATION RECONNAISSANCE SURVEY OF EXISTING PLANT INTRODUCTION ANNUAL REPORT MARKET ASSESSMENT FINANCIAL REPORT PROJECT REPORT MONITORING OF AIR, WATER & SOIL QUALITY & NOISE LEVELS. DATA ON METEOROLOGY SOCIO- IDENTIFICATION & ASSESSMENT OF IMPACTS EVALUATION OF IMPACTS BY DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT, BASELINE ENVIRONMEN TAL STATUS SOCIO ECONOMIC STATUS & INFRASTRUCTUR PROPOSED PLANT IMPACTS METHODOLOGY OF IMPACT ASSESSMENT ENVIRONMEN TAL MANAGEMENT ENVIRONMENTAL INFORMATION CENTRE CENTRAL GROUND WATER BOARD GUJARAT POLLUTION CONTROL BOARD (GPCB) PUBLIC HEALTH ENGINEERING DEPT. AGRICULTURE DEPARTMENT FOREST DEPARTMENT IRRIGATION DEPARTMENT EMPLOYMENT EXCHANGE HEALTH CENTER FACILITY DESCRIPTION CONSEQUENCE ANALYSIS PREPARATION OF DISASTER MANAGEMENT PLAN RISK ANALYSIS STUDIES & DISASTER MANAGEMENT SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY DIRECTOR GENERAL

9 4.0 Site Analysis 4.1 Connectivity Site is very well connected by road Availability of power evacuation facilities Availability of water for industrial use 4.2 Land Form, Land Use and Land Ownership It will be incorporated in EIA Studies. 4.3 Topography (along with map) We have enclosed annexure of Survey of India Toposheet. 4.4 Land use pattern (agriculture, non-agriculture, forest, water bodies (including area under CRZ)), shortest distances from the periphery of the project to periphery of the forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette notification should be given. It will be incorporated in EIA Studies. CRZ Clearance is not applicable to us. 4.5 Infrastructure Infrastructures facilities are listed below: Site is very well connected by road Proximity to Raw Material suppliers Availability of sufficient land free from cultivation. Availability of power evacuation facilities 4.6 Soil Classification It will be incorporated in EIA Studies. 4.7 Climatic data from secondary sources. Our own weather station. 4.8 Social infrastructure available. Depending on the growth of the company the required social infrastructure will be provided. 5.0 Planning Brief 5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country planning/development authority classification. Type of Industry: Pigment Manufacturing Industry

10 5.2 Population Projection We will include in EIA Report. 5.3 Land use planning (breakup along with green belt etc.) Total Plot area: 3918 sq.m. This is proposed project. We will provide effective green belt area within our premises. 5.4 Assessment of Infrastructure Demand (Physical & Social) Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed project. Social Welfare Cordial relation with the industry shall be established and representation shall be made to villagers help for creation of facilities related to health, education, etc. 5.5 Amenities/Facilities It will be incorporated in the EIA Studies. 6.0 Proposed Infrastructure 6.1 Industrial Area (Processing Area) Processing Area (Processing Zone, and Utility Area) Please refer Plant Layout. - Enclosure -16 in additional details. 6.2 Residential Area (Non Processing Area) Non Processing Area (Green belt, Raw material, Finished, Open space) Please refer plant Layout- Enclosure -15 in additional details. 6.3 Green Belt Company shall develop an effective green belt within the factory and on periphery of the factory. In addition to this, majority of the vacant land shall be planted with trees, shrubs and grasses. 6.4 Social Infrastructure Depending on the growth of the company the required social infrastructure will be provided. 6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc) Site is very well connected by road & railway. 6.6 Drinking water Management (Source & Supply of water) Water requirement will meet through the tanker. 6.7 Sewage System Sewage pipes would be laid in entire company for the removal and disposal of mainly nonharmful liquid wastes from the offices, canteen and domestic waste coming from different

11 sections. These liquid wastes would be treated (If required) and disposed by septic tank and soak pit. 6.8 Solid Waste Management Sr. No. Type of Hazardous Waste Cat. No. Quantity (per Annum) 1. ETP Waste MT 2. Dilute HCl (30%) D-2 (Sch.I) 2220 MT 3. Aluminum Chloride MT 4. Sodium Hypochloride 3360 MT 5. Used Oil Liter 6. Discarded Containers/Bags MT Sr. No. Type of waste and category Source of generation Collection Treatment Storage Disposal 1 ETP Waste Effluent treatment plant H.D.P.E Bags Solar drying with proper bag packing Collection, Storage, Transportation At TSDF. 2 Dilute HCl (30%) From Scrubber system H.D.P.E/ MS Drums/ MS Tank Collection, storage & disposal by selling to actual & authorized users. 3 Aluminum Chloride During the process H.D.P.E/ MS Drum Collection, storage & disposal by selling to actual & authorized users. 4 Sodium Hypochloride From Scrubber system H.D.P.E./ MS Drum Collection, storage & disposal by selling to actual & authorized users. 5 Used oil Lubrication of plant machineries H.D.P.E carboys Collection, Storage & Transportation, Reuse for lubrication in plant machineries 6 Discarded Containers/ Bags Raw material section Collection, Storage, Decontamination, disposal buy reuse selling to authorized recycler

12 Details of Hazardous Waste Generation & Disposal 6.9 Power Requirement & Energy: Power will be met from UGVCL. 7.0 Rehabilitation and Resettlement (R & R) Plan 7.1 Policy to be adopted (central/state) in respect of the project affected including home ouatees, land ouatees and landless laborers (a brief outline to be given R & R policy is not applicable to this project. There shall be no displacement of any population in project area. 8. Project Schedule & Cost Estimates 8.1 Likely date of start of construction and likely date of completion (Time schedule for the project to be given). This is a New unit. 8.2 Estimated Project cost along with analysis in terms of economic viability of the project. Project cost is Rs Crore. 9. Analysis of Proposal (Final Recommendations) 9.1 Financial and social benefits with special emphasis on the benefit to be local people including tribal population, if any, in the area. Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed project. Social Welfare shall be done. Cordial relation with the industry shall be established and representation shall be made to villagers help for creation of facilities related to health, education, etc.