SHREE CEMENT LTD..~..~..~ ii. Regd. Office:. 0. ~ ~. ~ BANGUR NAGAR, POS': BOX NO.33, BEAWAR , RAJASTHAN, INDIA ~ 66~~'" 'Its ~s 71 66
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1 CIN No. : L26943RJ1979PLC Phone : Toll Free : /6004 Fax: / shreebwr@shreecementltd.com (I." Website : SHREE CEMENT LTD..~..~..~ ii. Regd. Office:. 0. ~ ~. ~ BANGUR NAGAR, POS': BOX NO.33, BEAWAR , RAJASTHAN, INDIA ~ 66~~'" 'Its ~s SCLlBWR/ENV/SPP-3/ ,&'1:) Date: 24/09/2015 The Member Secretary Rajasthan Pollution Control Board 4, Institutional Area, Jhalana Doongri Road JAIPUR (Rajasthan) File No. P-130 Sub: - Environmental Statement of Power Units of Mis Shree Cement Ltd, Village- Andheri Deori, Tehsil-Masuda, Diatrict-Ajmerfftaj) for the period of April, 2014 to March, Ref. - CTO No. F(CPM)/Ajmer(Masuda)/1(1)/201O dated 07/09/2015. Dear Sir, Kindly referred to above subject matter and reference letter. In this regards, we are submitting herewith the Environmental Statement of Power Units. This is for your kind information please. Thanking you, I I I I I Yours faithfully, For Shree Power (A Unit 'of Shree Cement Ltd.) ~~ (Rakesh Bhargava) -to[ice President (Environment) Copy to: 1) The In-Charge (Regional Office), Rajasthan State Pollution Control Board, RIICO Industrial Area, PhaseIl.l, Madangunj, Kishangarh (Raj.). 2) The Chief Conservator of Forest (C), Ministry of Environment & Forest, Regional Office (Central Region), Kendriya Bhavan, 5th Floor,Sector 'H' Aliganj, Lucknow (U.P.), Page 1 of 11 JAIPUR OFFICE: SB-187, Bapu N ar, Opp. Rajasthan University, JLN Marg, Jaipur Phone: , , Fax: NEW DELHI OFFICE: , Hans Bhawan, 1, Bhadurshah Zafar Marg, New Delhi Phone: , , , Fax: CORP. OFFICE: 21, Strand Road, Kolkata Phone: Fax:
2 ENVIRONMENTAL STATEMENT FORM-V SHREE POWER (A Unit of M/s Shree Cement Limited,) BEAWAR (RAJASTHAN) (APRIL, 2014 to MARCH, 2015) PART A 1. Name and address of the Owner / Occupier of the Industry operation or process Shree Power (A Unit of M/s Shree Cement Limited) Bangur Nagar Post Box No. 33 BEAWAR Distt. Ajmer (Rajasthan) 2. Industry Category Primary (S.T.C. Code) Secondary (S.I.C. Code) Red Category 3. Production Capacity 300 MW + 44 MW+3 MW + 21 MW (WHR) 4. Year of Establishment 2003 to Date of the last Environmental Audit Report submitted 24/9/2014 Page 2 of 11
3 (I) WATER CONSUMPTION : PART B WATER AND RAW MATERIAL CONSUMPTION Process & Cooling : KL Domestic : KL (Common for cement plant, power plant, mines & colony). Name of Product Process Water Consumption per Unit of Product Output During Previous During Current Financial Year Power KL / KWh KL / KWh (II) RAW MATERIAL CONSUMPTION: Name of Raw Material 1. Water 2. Coal / Fuel / Pet coke (Indian & Imported) Name of Product Power Consumption of Raw Material Per Unit of Output (Power) During Previous During Current KL / KWh KL / KWh MT / Kwh MT / Kwh (III) POWER CONSUMPTION (KWH/KWH OF POWER): During Previous During Current (IV) TOTAL POWER PRODUCTION (KWH): During Previous During Current Page 3 of 11
4 Pollutants PART C DISCHARGED TO ENVIRONMENTAL / UNIT OF OUTPUT Quantity of Pollutants Discharged (Mass/Day) Concentration of Pollutants in Discharge (Mass/Value) Percentage of variation from prescribed standard with reasons (a) Water Domestic waste water generated from residential colony and office toilets is treated in STP and treated water is used in plantation activities. Total quantity of treated domestic wastewater during the year was KL. Residential colony is common for Shree Cement Limited Unit I & II, Mines, Power plants. Analysis Report of STP treated water is attached as Annexure-IV During the year , KL waste water was generated from the Shree Power plant which was after neutralization used for Crusher spray, ash quenching & Synthetic gypsum manufacturing. (b) Air Please refer Annexure I & II Page 4 of 11
5 PART D HAZARDOUS WASTE (As specified under Hazardous Wastes (Management, Handling & Transboundary Movement) Rules amended up to 2010) Hazardous Waste From Process Total Quantity (Ltrs.) During Current During Current April,2013 to March,2014 April,2014 to March,2015 We are having a common Authorization for Hazardous waste management and handling for both SCL Unit-I & II, D.G. Sets, Power plants and Mines. (b) From Pollution Control Facilities Total quantity generated from April-2013 to March-2014 = Ltrs. Old stock = Ltrs. Total used oil received =31600 Ltrs. Total disposal=29400 Ltrs. Balance quantity=2200 Ltrs. N.A. Total quantity generated from April-2014 to March-2015 = 7970 Ltrs. Old stock = 2200 Ltrs. Total used oil received = Ltrs Total Disposal = 8400 Ltrs Balance quantity= 1770 Ltrs N.A. PART E SOLID WASTE Total Quantity During Previous During Current (a) From Process Nil Nil (b) From Pollution Control Facility (c) 1) Quantity rejected for reutilized within the unit 2) Solid 3) Disposed Tonnes (Boiler Fly Ash) 100% Recycled in existing Cement plant process Tonnes (Boiler Fly Ash) 100% Recycled in existing Cement plant process Page 5 of 11
6 PART F Please specify the characterization (in terms of composition and quantum) of hazardous as well as solid wastes and indicate disposal practice adopted for both the categories of wastes: Battery Wastes: As specified under Batteries (Management and Handling) Amendment Rules, 2010, we have purchased following new batteries of different categories. Number of new batteries of different categories purchased from the manufacturer / importer / dealer or any other agency. During Current April,2014 to March,2015 Common for Unit I & II, Power plants, D.G. Sets, Synthetic Gypsum plant & Mines Category: (i) Automotive No of Batteries Approximate Weight (In Tons) a) Four wheeler b) Two wheeler Nil Nil (ii) Industrial a) UPS b) Motive Power c) Stand by Nil Nil (iii) Others Nil Nil Total 179 Nos MT Number of used batteries of different categories sent to manufacturer/dealer/importer/registered recycler/or any other agency During Current April,2014 to March,2015 Common for Unit I & II, Power plants, D.G. Sets, Synthetic Gypsum plant & Mines Category: Approximate No of Weight Batteries (In Tons) (i) Automotive a) Four wheeler b) Two wheeler Nil Nil (ii) Industrial a) UPS Nil Nil b) Motive Power Nil Nil c) Stand by Nil Nil (iii) Others Nil Nil Total 44 Nos MT Used battery scrap was sent to CPCB authorized recycler Page 6 of 11
7 Hazardous Wastes No Hazardous waste is generated from the process except used oil which is sold out to the CPCB authorized recycler. Bio-Medical Wastes: Bio-medical waste generated during current financial year April, 2013 to March, 2014 under the Bio-Medical Waste (Management & Handling) Rules 1998, are as follows. Bio-Medical Waste Quantity (Kg) as per Colour Coding Red (Cat 3 & 6) Blue (Cat 4 & 7) Yellow (Cat 1 & 2) Black (Cat 5,9,10) April,2014 to March, Above mentioned waste has been sent to Sales Promoter, CBWTF Bio Medical Treatment Facility, Jaipur Bye Pass Road, AJMER (Raj.) for disposal. E-Wastes: Total Quantity During Previous During Current (Tonne) From Process Nil Nil From Pollution Control Facility Nil Nil Others Nil 1.83 Solid Wastes: Only Fly ash and Bed ash is generated from the power plant as a solid waste which is used in the process of existing cement plants. Quantity of generation of both solid wastes is mentioned in part-e. PART G IMPACT OF THE POLLUTION CONTROL MEASURES ON CONSERVATION OF NATURAL RESOURCES AND CONSEQUENTLY ON THE COST OF PRODUCTION Shree power is being operated on environmentally clean technology. The stack emissions from the plant are controlled by ESP s & Bag Houses. Bag filters have been installed at various material transfer points to clean the process and arrest the fugitive emissions. The boiler ash collected in the pollution control equipments is used in the process of existing cement plants, thus it can be said that the utilization of Page 7 of 11
8 raw material is being done at their cost. Since the system is operated on total recycle, there is no effect on the cost of production. PART H ADDITIONAL MEASURES / INVESTMENTS PROPOSAL FOR ENVIRONMENT PROTECTION INCLUDING ABATEMENT OF POLLUTION Green belt development and tree plantation is our ongoing process. Every year we are growing new tree plantation. In the year , 3517 new trees have been planted. Up to March 2014 total green area is hectare with around nos. of trees which is around 35 % green area of total plant and colony area ( hectare). PART I ANY OTHER PARTICULATES FOR IMPROVING THE QUALITY OF ENVIRONMENT 1. We have full-fledged Environment Department with three separate cells, one for monitoring and one for maintenance of pollution control equipment and one for Green Belt development. 2. Monitoring of stack emission, ambient air, noise and water quality is being done regularly. 3. Maintenance department is doing regular checking and scheduled maintenance of all the pollution control devices. 4. Civil dept is taking care of House keeping. 5. Horticulture Department is taking care of tree plantation and green belt development. On support of above, we are enclosing herewith following:- Annexure I : Ambient Air Quality Report Annexure II : Stack Emission Level Report Annexure III : Noise Level Report Page 8 of 11
9 Location Month Annexure-I AMBIENT AIR QUALITY (µg/m3) FOR PERIOD FROM APRIL 2014 TO MARCH 2015 Plant boundary towards village Sarakana PM 2.5 PM 10 SO2 NOx PM 2.5 Plant boundary towards Power Plant PM 10 Residential Colony SO2 NOx PM 2.5 PM 10 SO2 NOx PM 2.5 Main Gate PM 10 SO2 NOx Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Average Page 9 of 11
10 Annexure-II (STACK EMISSION LEVEL PM (mg/nm3) FROM APR-14 TO MAR Month 44 MW 300 MW Boiler-I Boiler-2 Boiler-I Boiler-2 Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Average Annexure-III (NOISE LEVEL (Leq-dB(A) FROM APR-14 TO MAR Location Month Plant boundary towards village Sarakana Plant boundary towards power plant Residential Colony Main Gate Day Night Day Night Day Night Day Night Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Average Page 10 of 11
11 Annexure-IV (STP Treated Water Quality, FROM APR-14 TO MAR Parameter Oil & Grease ph TSS (ppm) COD (ppm) BOD (ppm) (ppm) Month Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Average Page 11 of 11
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CIN No. : L26943RJ1979PLC001935 Phone : 01462228101-6 Toll Free: 18001806003/6004 Fax: 0146222811'71228119 E-Mail: shreebwr@shreecementltd.com Website : www.shreecement.in,-:,0 900, ~s}.s18(),9>01400,
More information..~..~. Regd. Office:. (). :\. BANGUR NAGAR, POST BOX NO.33, BEAWAR , RAJASTHAN, INDIA "'Ai66S~'". 1ts8~a6
\ SHREE CEMENT LTD. CIN No. : L26943RJ1979PLC001935 Phone : 01462228101-6 Toll Free : 1800 1806003/6004 Fax: 01462228117/228119 E-Mail: shreebwr@shreecementltd.com Website : www.shreecemenlin a~so:oola
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I I,! I E-Mail: D Website. SHREE ~e~~~nt LTD. BANGUR NAGAR, POST BOX NO.33, BEAWAR 305 901, RAJASTHAN, INDIA 1iSi665~" t &-t, -& CIN No. : L26943RJ1979PLC001935 Phone : 01462228101-6 Toll Free : 18001806003/6004
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