Textile Chemicals. Blue Magic: short, efficient and economic. All-in-one solution for discontinuous pretreatment with Imerol Blue liq

Transcription

1 Textile Chemicals Blue Magic: short, efficient and economic All-in-one solution for discontinuous pretreatment with Imerol Blue liq

2 Blue Magic All-in-one Efficient, economic and sustainable Our new Imerol Blue liq is a wizard with a hat full of fantastic magic tools. One single product delivers an efficient, economic and short discontinuous pretreatment. May you need a ready-for-dyeing grade or the brighter optical white, the Blue Magic process will deliver it. Without a separate rinsing, with less water, shorter time and reduced energy. It is so simple that it seems Magic! Blue Magic As a global leader in specialty chemicals and dyes, Clariant Textile Chemicals is committed to establishing long-lasting customer relationships based on our proven expertise, innovation and sustainability. Customers prefer to work with us because we identify their needs early on and provide outstanding, customized products along the entire textile processing chain. Wherever you are and whatever you do, Clariant is always We boost our customers creativity and efficiency with creative solutions that add value to their own products and services with a strong focus on sustainability combining profitable growth with social responsibility and environmental protection. ph-collapsor Washing Wetting Sequestering Stabilizer Steering Activator Close to you! 3

3 The process Short and simple The benefits Minimum time for maximum results Efficiency Temperature ( C) Temperature ( C) Classical bleaching process Wetting Agent/ detergent Stabilizer NaOH+H2O2 30 min at 95 C Drain max 10 Acid neutralization Catalase Blue Magic process Dyeing Time (min) Maximal absorbency High degree of whiteness No cellulose degradation Better uniformity Better dye affinity Better matching (body / collar) Economy Less water (-50%) Less time (-50%) Less energy (-40%) Shorter cycle time (-1h) Higher machine productivity Reduced labor costs Fewer products in stock (only one product is needed) min at 110 C Enormous savings Ecology Imerol Blue liq NaOH+H2O2 Drain 15 min Bactosol SAP liq c Sirrix NE liq Dyeing 50% WATER 40% ENERGY Savings up to 1 hour 50% TIME No rinsing needed No neutralization needed * Less waste water Minimal alkaline amount Bio-killing of residual peroxide with enzymes Time (min) * with optimal conditions 4 5

4 Imerol Blue liq Imerol Blue liq Multi-functionality Proven features Imerol Blue liq has more than one rabbit in its hat. The combination of its exceptional properties, based on the Singulet Bleaching Technology, opens new doors for the exhaust bleaching world. Key functions Oxygen-active donor Wetting-washing and dispersing agent Balance activation/stabilization Collapsor of ph Protector against cellulose degradation Removes fatty substances (high absorbency) Disperses oiling agents (no redeposition, no spots) ph Classic Blue Magic min Wetting High penetration power (Tampex penetration test) Washing 0 g/l 1 g/l 2 g/l 4 g/l Strong detergency (wash test on standard soiled fabric) No foaming No foaming behavior Alkali stable Alkali stable up to 6 Bé and biodegradable With Imerol Blue liq the following features are granted: High wetting and penetration power (Tampex penetration test) to convey quickly the bleaching bath to the core of the fiber. Strong detergency (wash test) and dispersing behavior to remove the contaminants and keep them away from the fiber. No foaming behavior. Machine turbulences are never an issue. Stable up to 6 Bé NaOH, suitable for all exhaust bleaching applications. 6 7

5 Bactosol SAP liq c Application range Economic flexibility One for all Bactosol SAP liq c is a hybrid catalase enzyme with a wide scope of application: flexible ph (4 9), flexible temperature (20 70 C) and flexible application (discontinuous continuous). There is no more need of perfectly adjusted ph and temperature: the elimination of peroxide is total in every case! % Enzyme-Activity The new Blue Magic process can be used in all the different forms of discontinuous pretreatment. From yarn to cotton flocks, over terry towels, woven and knitwear, Imerol Blue liq delivers great results ph2 ph4 ph6 ph8 ph10 ph12 Yarn packages Absorbent cotton % Enzyme-Activity C 40 C 50 C 60 C 70 C Bactosol SAP liq c Usual Catalase Woven fabrics Knitwear 8 9

6 Ready for dyeing White n blue All you need to be ready for dyeing. With the following parameters the Blue Magic process creates high absorbency as well as a good base whiteness while reducing costs and treatment time. Blue Magic high temperature Blue Magic atmospheric Results Good degree of whiteness Excellent absorbency Fabric ready for dyeing Imerol Blue liq 1.2% NaOH 48 Bé 1.2% H2O2 50% 2.5% Liquor Ratio 1:8 Results Good degree of whiteness Very good absorbency Fabric ready for dyeing Imerol Blue liq 1.0% NaOH 48 Bé 2.2% H2O2 50% 2.5% Liquor Ratio 1:8 Important parameters Important parameters Initial ph 10.5 Initial ph 11.0 ph after refilling * 7.5 ph after refilling 8.5 * with optimal conditions 120 C Imerol Blue liq High temperature 110 C 15 min 120 C Imerol Blue liq Atmospheric 100 C 80 C max up to 5 C/min max 100 C 80 C max up to 5 C/min 95 C 30 min max 60 C Drain 5 10 Dyeing 60 C Drain 5 10 Dyeing 40 C 20 C 2.5 % H2O2 50 % 0.35 % Bactosol SAP liq c 1.2 % Imerol Blue liq 1.2 % NaOH 48 Bé Sirrix NE liq to ph C 20 C 2.5 % H2O2 50 % 0.35 % Bactosol SAP liq c 1.0% Imerol Blue liq 2.2 % NaOH 48 Bé Sirrix NE liq to ph Time (min) Time (min) 10 11

7 For brilliant white textiles Bright n blue The combination of Imerol Blue liq and optical brighteners makes you able to achieve highest degree of whiteness. Either in one step for high whiteness or in two steps for the brightest optical white, the Blue Magic process will always dazzle you. Full white in one step Full white in two steps Peroxide bleaching at 110 C for highest white ever Imerol Blue liq 1,0 % NaOH 48 Bé 1,8 % H2O2 50 % 6,0 % BSB liq 0,7 % Process Treatment: 20 min. at 110 C Rinsing: 10 min cold Neutralizing with Sirrix NE liq Liquor ratio: 1 : 10 Imerol Blue liq 1,0 % NaOH 48 Bé 1,8 % H2O2 50 % 6,0 % Process Treatment: 15 min at 110 C Rinsing: hot Liquor ratio: 1 : 10 Reductive bleaching at 70 C Arostit BLN Gran 4,0 % BSB liq 0,8 % Process Treatment: 20 min at 70 C Rinsing: warm and cold Liquor ratio: 1 :

8 Optical brightening Selection Clariant s wide range of optical brighteners for cellulosic fibers and their blends is perfectly adapted to the one step Blue Magic bleaching and brightening (Bright n Blue). A separate brightening combined with a reductive bleaching is also possible with selected optical brighteners. Product Shade Affinity Reductive bath 2) ph stability Reductive bleaching Light fastness Fastness to wash 60/95 C BSB neutral bluish xxx > 5.5 xxx / 4 BSBB 1) bluish xxx > / 3 4 PC neutral reddish xxx > 3.5 xxx / 4 Hostalux CPA01 1) neutral xxx > 3.5 xxx 4 4 / 4 BMB 1) BMBB BMF.ID 1) BMFV neutral bluish bluish violett neutral reddish xx > 5.5 xxx / 3 4 xx > / 3 4 xx > 3.5 xxx / 3 4 bluish xx > / 3 4 1) The use of salt (3 g/l Sodium Sulfate) increases the degree of whiteness 2) Suitable for 2-step bleaching (oxidative bleaching + reductive bleaching/brightening) 14 15

9 Clariant International Ltd Rothausstrasse Muttenz Switzerland Business Unit Textile Chemicals The Synergy 1 International Business Park Singapore Singapore This information corresponds to the present state of our knowledge and is intended as a general de scription of our products and their possible applications. Clariant makes no warranties, express or implied, as to the information s accuracy, adequacy, sufficiency or freedom from defect and assumes no liability in connection with any use of this information. Any user of this product is responsible for determining the suitability of Clariant s products for its particular application. * Nothing included in this information waives any of Clariant s General Terms and Conditions of Sale, which control unless it agrees otherwise in writing. Any existing intellectual/industrial property rights must be observed. Due to possible changes in our products and applicable national and international regulations and laws, the status of our products could change. Material Safety Data Sheets providing safety precautions, that should be observed when handling or storing Clariant products, are available upon request and are provided in compliance with applicable law. You should obtain and review the applicable Material Safety Data Sheet information before handling any of these products. For additional information, please contact Clariant. * For sales to customers located within the United States and Canada the following applies in addition: NO EXPRESS OR IMPLIED WARRANTY IS MADE OF THE MERCHANTABILITY, SUITABILITY, FITNESS FOR A PAR TICULAR PURPOSE OR OTHERWISE OF ANY PRODUCT OR SERVICE. Product and service marks protected by Clariant in many countries 2011 Clariant International Ltd, Rothausstrasse 61, 4132 Muttenz, Switzerland , E, 1000,