Product Overview. Reaction Unit Filter Reactors Pressure Reactors Thin Film Evaporators Short Path Evaporators Rotary Evaporators

Transcription

1 Product Overview Reaction Unit Filter Reactors Pressure Reactors Thin Film Evaporators Short Path Evaporators Rotary Evaporators Asahi Glassplant Inc.

2 Reaction Unit Bench-top Reactor Pilot-plant Reactor Fully Fanctional Stand Stirrer shaft can be easily mount and remove from main unit. Pilot-plant ReactorStationary Stand Reaction Unit : [LEFT] Bench-top Reactor : Vessel Capacity : 300mL, 500mL, 1L, 2L, 3L, 5L Vessel Type : Double Wall; Jacketed and Triple Wall Operating pressure : -1bar g (full vacuum) to +0.5bar g (+0.05MPa) Operating temperature : -90 C to +230 C T : 60 C (Triple Wall), 110 C (Double Wall; Jacketed) * All reactors use the same cover and Height-adjustable stand. * The system does not include overhead stirrer and thermostat. We design according to your imagination Reaction Unit : [LEFT] Reaction Unit Laboratory model : Vessel Capacity : 300mL, 500mL, 1L, 2L, 3L, 6L Vessel Type : Double Wall; Jacketed, Fully Jacketed and Triple Wall Operating pressure : -1bar g (full vacuum) to +0.5bar g (+0.05MPa) Operating temperature : -130 C to +250 C T : 60 C (Triple Wall), 110 C (Double Wall; Jacketed, Fully Jacketed) [CENTER] Pilot-plant Reactor Fully Fanctional Stand : Vessel Capacity : 10L, 20L, 30L Vessel Type : Double Wall; Jacketed and Triple Wall Operating pressure : -1bar g (full vacuum) to +0.5bar g (+0.05MPa) Operating temperature : -90 C to +230 C T : 60 C (Triple Wall), 110 C (Double Wall; Jacketed) * The system does not include overhead stirrer and thermostat. [RIGHT] Pilot-plant Reactor Stationary Stand : Vessel Capacity : 10, 20, 30, 50, 100 L (Double Wall; Jacketed), 10, 20, 30, 60 L (Triple Wall) Vessel Type : Double Wall; Jacketed, Triple Wall Operating pressure : -1bar g (full vacuum) to +0.5bar g (+0.05MPa) Operating temperature : -90 C to +230 C T : 60 C (Triple Wall), 110 C (Double Wall; Jacketed) * The system does not include overhead stirrer and thermostat. [RIGHT] Reaction Unit Plant model: Vessel Capacity : 10 ~ 60L (Triple Wall), DN : 400 (Max) 10 ~ 300L (Double Wall; Jacketed), DN : 600 (Max) Vessel Type : Double Wall; Jacketed and Triple Wall Operating pressure : -1bar g (full vacuum) to +0.5bar g (+0.05MPa) Operating temperature : -130 C to +250 C T : 60 C (Triple Wall), 110 C (Double Wall; Jacketed) Reaction Unit Laboratory model Reaction Unit Plant model

3 Heat transfer efficiency AG! Triple Wall reactors are fitted with a vacuum jacket and Glass Ring Baffles. The vacuum jacket virtually eliminates all heat losses to the atmosphere allowing the process to be monitored without frost formation on the jacket for operations below the freezing point. The jacket is extended over the service nozzle. The Glass Ring Baffles force the heat transfer fluid to circulate evenly throughout the jacket and to promote turbulent flow for efficient heat transfer. AG! believes that jacket temperature must be precisely controlled in order to control the process temperature. Only AG! offers this advanced design. Ordinary Jacketed Reactor AG! Triple Wall Reactor Easy scale up All Triple Wall reactors are designed to keep the Height (H) / ID (W) ratio within 1 to 1.5 for structural security, performance and easy scale up. AG! 50L Triple Wall Others ID:Height 1:1.2 1:2.5 Glass Ring Baffles with Ring Baffles without Ring Baffles Jacket Volume Minimum Large 50L Triple Wall by others (DN300) AG! 50L Triple Wall (DN400) What is Blue /? Platinum Label : Standard system Quick start : High performance Customization 300mL ~ 6L 10L ~ Minimum dead space at bottom All reactors are designed without dead space to ensure complete drainage. They are equipped with cocks spring loaded to guarantee a leak free seal over the entire temperature range at all times. The design complies with GMP standards. Platinum Label Custom Chemical Engineering Solutions Flexible Customized Solutions for All Standard Products Standard Complete Package: Plug & Play

4 Thin Film Evaporators Thin Film Evaporators : Evaporation Surface Area : 0.05m 2 (DN60), 0.1m 2 (DN100) Max. Temperature : +200 C (Jacket), +300 C (Jacket) is also available. > PTFE Wiper : +200 C, PBI* Wiper : +300 C Operating Pressure : > 1 mbar Max. Rotation Speed : 400rpm *PBI = Polybenzimidazole * The parts that come into contact with fluid are made of borosilicate glass 3.3, PTFE, and SS316. * Sealing : Magnetic coupling * The system does not include overhead stirrer, circulator, chiller and vacuum pump. Evaporation Performance Evaporating performance (kg/hr) DN60 Acetone DN60 Ethanol DN60 Water DN100 Acetone DN100 Ethanol DN100 Water Temperature difference, jacket-vapor ( C) Chilled water Chilled water Pressure : Atmospheric pressure Flow rate of heat transfer fluid : 18L/min Thin Film Evaporator DN100 Thin Film Evaporators : Evaporation Surface Area : 0.05m 2 (60A) to 1.5m 2 (450A) Max. Temperature : +230 C (Jacket) Inner diameter precision in the evaporation tube: ±0.02 (60A) to ±0.8mm (450A) * The parts that come into contact with fluid are made of borosilicate glass 3.3, PTFE, and SS316. * Sealing : Mechanical sealing Fully corrosion resistant model also available. Jacketed Evaporator also available with Ring Baffles. Evaporation Surface Area max 1.5m 2 (DN450) Thin Film Evaporators

5 Short Path Evaporators Short Path Evaporators : Evaporation Surface Area : 0.05m 2 (DN60), 0.1m 2 (DN100) Max. Temperature : +200 C (Jacket), +300 C (Jacket) is also available. > PTFE Wiper : +200 C, PBI* Wiper : +300 C Operating Pressure : > 0.001mbar Max. Rotation Speed : 400rpm *PBI = Polybenzimidazole * The parts that come into contact with fluid are made of borosilicate glass 3.3, PTFE, and SS316. * Sealing : Magnetic coupling * The system does not include overhead stirrer, circulator, chiller and vacuum pump. Chilled water Chilled water Short Path Evaporator DN100 Molecular Distillation System : Evaporation Surface Area : 0.05m 2 (60A) to 0.33m 2 (150A) Max. Temperature : +230 C (Jacket) Inner diameter precision in the evaporation tube: ±0.02 (60A) to ±0.5mm (150A) * The parts that come into contact with fluid are made of borosilicate glass 3.3, PTFE, SS316 and quartz glass. * Sealing : Magnetic coupling Fully corrosion resistant model also available. Molecular Distillation System Excellent process visibility Jacketed Dropping Funnel

6 Filter Reactor Filter Reactor "" Bench-top Vessel Capacity : 1, 2, 3, 5 L Vessel type : Double Wall; fully Jacketed Operating Pressure : -1 bar G (Full Vacuum) to +0.5 bar G (+0.05 MPa) Operating Temperature : -90 C to +200 C (ΔT:110 C) * The system does not include overhead stirrer circulator and chiller. Reaction + Filtration = Filter Reactor Full Jacket Design Filter Housing Easily Removed Filter Reactor Bench-top Filter Reactor "" Pilot-plant with Fully Functional Stand Vessel Capacity : 10, 20, 30 L Vessel type : Double Wall; Fully Jacketed Operating Pressure : -1 bar G (Full Vacuum) to +0.5 bar G (+0.05 MPa) Operating Temperature : -90 C to +200 C (ΔT : 110 C) * This system does not include overhead stirrer circulator and chiller. Filter Reactor Pilot-plant with Fully Functional Stand Full Jacket Design Built In Hand Lift Piping & Receiver Filter Reactor "" Pilot-plant with Cart Vessel Capacity : 50, 100 L Vessel type : Double Wall; Fully Jacketed Operating Pressure : -1 bar G (Full Vacuum) to +0.5 bar G (+0.05 MPa) Operating Temperature : -90 C to +200 C (ΔT : 110 C) Integrated Hydraulic Lift with Cart * This system does not include overhead stirrer circulator and chiller. Integrated Hydraulic Lift with Cart Easily Removable Filter House Filter Reactor Pilot-plant with Cart

7 Pressure Reactors, Rotary Evaporators Pressure Reactor : Vessel Capacity: 500mL, 1L, 1.5L Vessel Type: Double Wall; Jacketed, Triple Wall Operating Pressure: -1bar g (full vacuum) to +12bar g (+1.2MPa), -1bar g (full vacuum) to +6bar g (+0.6MPa) Operating Temperature: -90 C to +200 C * The parts that come into contact with fluid are made of borosilicate glass 3.3, PTFE, SS316 and perfluor. * Support Structure [Poly-carbonate sliding window, epoxy-coating] * The system does not include overhead stirrer, circulator and chiller. * Please contact us for customized system 1L Pressure Reactor Double Wall Type Triple Wall Type Rotary Evaporators : Rotary Flask Capacity: 10L, 20L, 30L, 50L, 100L, 200L Descending versions and explosion proof models are available. Please contact us for customized system World's Largest 200L Reinforced PTFE Mechanical Seal and Bearing Flask Handling Cart for 50L, 100L and 200L Models No need to wait for cool down Safely transport the flask Easily empty material from flask Easy Cleaning 200L Rotary Evaporator

8 Flexible Customized Solutions Contact AG! Together we can work to find a viable solution to meet your application requirements. Nutche Filter Reaction Unit Ultra Low Temp. Reaction Unit Thin Film Evaporators Filter Reactor Distiration Unit Molecular Distiration Unit 1978 Takahama, Arao,Kumamoto, JAPAN Tel : info@agi.co.jp ASAHI Asahi Glassplant Inc. Made in Japan