Presentation Title. Making the Right Choices Helping Customers and Partners to Design and Implement a Future Ready Laboratory

Transcription

1 Presentation Title Making the Right Choices Helping Customers and Partners to Design and Implement a Future Ready Laboratory

2 Company Profile Designing and Commissioning Lab since over 20 years Established in 1992 (Spin off from Saybolt) Independent company allowing selection of the optimum solution Over 20 years Laboratory Expertise in Oil & Gas, Petrochemical and (non )Ferrous Lab Methods, Standards and Requirements Specialized in Engineering & Design (FEED and Detail) and Turn key Project Realization ISO certified and commitment to HSE Offering a total solution within one organization and a single point of contact 2

3 Core and Domain Areas An Innovative and Customer Oriented Engineering Partner built on: Project Managers Ready to lead & realize complex Front End and Detailed Engineering and Integrated services Project Engineers Proven engineering expertise, expert process know how and of laboratory requirements like test methods, standards, regulations, application setup & support etc. Procurement Excellent knowledge of world wide procurement possibilities Inspectors and Logistics State of the art knowledge of inspection requirements, packaging and strong logistic skills with extensive knowledge of international transport possibilities and requirements to virtually all locations Installation& Commissioning Engineers Broad and deep knowledge of Equipment, Methods and (Project) Procedures Long Term O&M Services beyond the Supply only concept Global partner network of with established relationship to ensure effective and productive use of laboratory systems 3

4 Global Reach Proven Track Record of Success DAMIETTA LNG LNG Egypt Aktobe Plant, Kazakhstan CPF Algeria Prelude F-LNG LNG Peru GPP Algeria BCPL Cracker & Polymer, India Wheatstone & Gorgon LNG Australia LNG Nigeria RRE Refinery UAE Petrochemicals KSA Oil UAE Dahej Ethylene Cracker, India LNG Oman 4

5 Takreer Ruwais Refinery Expansion Project briefing Refinery Lab Project executed between 2013 and 2014 From a FEED of Jacobs M&I Labtech has developed the detailed engineering, defining lab layout, GDS, Furniture and Method/Equipment definition. Lab size is over sqft with over 220 instruments and methods M&I Labtech engineering contribution has enabled a timely installation and commissioning of the entire lab in 14 months A team of ~30 technically qualified people and experts from M&I Labtech have worked and successfully completed the project Day Lab Engine Room Shift Lab Oil Lab Sample Reception 5

6 Shell Qatar Gas To Liquid Plant Project briefing GTL Lab Project executed between 2008 and 2010 From a FEED of Shell M&I Labtech has developed the detailed engineering, defining lab layout, GDS, Furniture and Method/Equipment definition. Lab size is over 9000 sqft, with over 130 instruments and methods Working closely with Shell, M&I Labtech has recommended the GC Analyzers and carefully crafted the Sulphur area to avoid contaminations. A team of ~25 technically qualified people and experts from M&I Labtech have worked and successfully completed the project Storage Room Sulphur Lab Clean Room Water Lab GC & Water Lab Sample Reception 6

7 Wheatstone Liquefied Natural Gas Project briefing LNG Lab Project executed between 2014 and 2015 From a FEED of Bechtel with M&I, we have developed the detailed engineering, defining lab layout, GDS, Furniture and Method/Equipment. First time use of Revit Architecture to predict building clashes and work seamlessly with civil teams. Lab size is over 5500 sqft, with over 100 instruments and methods A 12 month, well executed project in a remote part of the world with a challenging execution and strictly normed environment A significant operational and logistics effort from M&I Labtech side to effectively deploy a team of ~25 technically qualified people and complete project on time. 7

8 Customers Define a Job Well Done We value our customer feedback and reference A vast selection of references and recommendations collected and earned over many years of successful operation. Undisputed reputation in the Oil and Energy field. Ready to expand in new markets, functional areas and geographies. 8

9 Engineering and Design The Value Creation Wheel OPERATIONAL REQUIREMENTS DETAILED DESIGN END USER/ OWNER REQUIREMENTS CUSTOMER & PARTNER PRODUCTIVITY HSE REQUIREMENTS WORKFLOW & FUNCTIONALITY LABORATORY REGULATIONS 9

10 From Customer Needs to Engineering A proven process to transform needs into actions Customer Needs/ Design Focus Areas Feasibility study Perform technical requirements Investment cost for the project Project specific requirements and guidelines are defined by client Data available during Customer Needs/Design Process samples not available Laboratory Layout is very basic Equipment list is estimated and very basic Utilities, Power, HVAC is not available Detailed Design Processes Problem Definition Conceptual Design Preliminary Design Detail Design Design Communication Deliverables Furniture layout and Spefification Equipment and Utilities Layout Gas and Elestrical distribution Analyzers definitions and optimization Full operational requirements including chemical and standards requirements Learn Innovate Plan Create Improve 10

11 Lab Regulations and Standards Engineering built on a well defined regulatory framework DEP Good Laboratory Practices 11

12 Workflow and Functionality Grouping Equipment, Ergonomics, Accessibility LPG Natural Gas Condensate Sulphur 12

13 Workflow and Functionality Productivity delivered in a safe and functional environment 13

14 3D Detailed Design Furniture, (MEP) Design of Utilities (GDS, Power, Water) and Extraction Systems. 3D Design software allows you and your team manage and streamline the coordination process to establish the interfaces, and resolve conflicts quickly and efficiently. 14

15 Partners in Furniture First Class furniture brands 15

16 Partners in Furniture First Class furniture brands: For over 60 years, our developments have shaped the workplace in laboratories all over the world. With our new SCALA laboratory furniture system, we set the standard, with functional technology, a distinctive design, high quality materials and precise workmanship. From us you can expect top quality made in Germany, highly developed technology, professional project management and perfect service. SCALA offers you the maximum return on your investment with which you are ideally equipped for the future. 16

17 Partners in Furniture First class furniture brands 17

18 Operational Requirements Complete Analytical Workflow Solutions Methods & Standards Instruments/ Equipment Reagents Software Data Management GC Systems Physical Properties Separation Method Spectroscopy Standards Kits 18

19 Deep in Analytical Solutions Committed to providing innovative solutions We partner with leading analytical equipment providers to tailor methods and solutions that meet the needs of the most sophisticated Scientists and Engineers NGA METHOD Sample Loop: 500 µl Carrier Gas: Helium SULFUR METHOD Sample Size: 250ul Carrier Gas: Helium Column 1 : CP-SilPona (50mx210umx0.5um) Column 2: 08-1(60 m x 320 pm x 5.00um) Column 1 : 1.5 ml/min Column Flow: 2 ml/min Column 3 & 4 : Hayasep Q (6ft *3ft) BACK INLET Column 3&4 Flow(PCM C-1): 30 ml/min Injection Temperature: 250 C Column 5 : Molsieve 13X (10ft) Split Ratio: 50:1 Column 5 Flow(PCM C-2): 16Psi BACK DETECTOR(FPD) FRONT INLET Detector Temperature: 250 C Injection Temperature: 250 C Hydrogen Flow Rate: 60 ml/min Split Ratio: 100:1 Air flow rate: 60 ml/min FRONT DETECTOR(FID) Const col + Makeup: 60 ml/min Detector Temperature: 250 C OVEN PROGRAM Hydrogen Flow Rate: 35 ml/min Initial temperature: 40 C Air flow rate: 350 ml/min Initial time: 5min Makeup flow rate: 25 ml/min Intermediate rate: 10 C SIDE DETECTOR(TCD) Final temperature: 150 C Detector Temperature: 250 C Final time: 4min Reference Flow Rate: 45 ml/min Run time: 20min Make up flow rate: 2mL/min 19

20 Project Management Single Point of Contact, Fully Suited PROJECT SCHEDULE PROGRESS REPORT INSPECTION & TEST PLAN YOUR DEDICATED PROJECT MANAGER PROJECT COMPLIANCE SHEET CHANGE / ISSUE MANAGEMENT DOCUMENT CONTROL (VPIS/VDR) SCOPE & INTERFACES (RACI) PROJECT QUALITY & CONTROL PLAN 20

21 Planned Steps to Build a Productive Lab From Building Readiness till Acceptance GDS Installation Furniture Installation Unpacking Equipment Utilities Installation 21

22 400+ References Worldwide 20+ Years of Experience Items per Project M&I Labtech B.V. Tankhoofd 7 8, 3196 KE Vondelingenplaat Rotterdam The Netherlands Jan van den Braak Tel: Mob: Mail: j.vd.braak@mi labtech.com Web: labtech.com