FORM 1. For. Manufacturing of Pharmaceutical Formulations (Tablets, Capsules, Liquid Oral & Ointments)

Transcription

1 Form-1 FORM 1 For Manufacturing of Pharmaceutical Formulations (Tablets, Capsules, Liquid Oral & Ointments) by M/s. INTACTO Plot. E-28, UPSIDC Industrial Area, Selaqui, Dehradun (UK) Prepared By: A B C Techno Labs India Pvt. Ltd. (Accreditation. NABET/EIA/70 001) B.O.-: CP 101, Nehru Colony, Dehradun (Uttarakhand) Ph , (1.)

2 Form-1 APPENDIX I (See paragraph-6) FORM 1 (1) Basic Information S. Item Details 1. Name of the Project/s Manufacture of Pharmaceutical Formulations (Tablets, Capsules, Liquid Orals & Ointments) By at Plot no. E-28, UPSIDC Industrial Area, Selaqui Industrial Area, Selaqui, Dehradun (UK) 2. S.. in the schedule Manufacture of Pharmaceutical Formulations (Tablets, Capsules, Liquid Orals & Ointments) under Orange Category of Doon Valley tification S.O. 102 (E) 3. Proposed Capacity/area/ length/tonnage to be handled/ command area/lease area/ number of wells to be drilled Dated 1 st February 1989 Capacity of plant Item Quantity/day Existing Proposed Tablets 25 Lacs Nil Capsules 7.0 Lacs Nil Liquid Orals 2.5 KL Nil Ointments 500 Kg Nil 4. Raw Materials As per Annexure attached 5. New/ Expansion/Modernization Expansion Our unit started its production in for the manufacturing of Tablets, Capsules, Liquid Oral & Ointment in our already existing premises at Plot no. E-28, UPSIDC Industrial Area, Selaqui, Dehradun (UK). w unit is willing to incorporate features as mentioned below:- Manufacture of Pharmaceuticals Formulations under Orange Category under Doon Valley tification S.O. 102 (E) Dated 1st February 1989, there is no capacity enhancement in the existing range of products and thus the production capacity will remain same. The proposed man power shall be 115 against existing man power 45. (2.)

3 Form-1 Installation of DG Set. ( 2 nos. of 25 & 125 KVA capacity each) Installation of Boiler. (1 no. of 0.6 TPH) 6. Existing Capacity/ Area etc/ Nil 7. Category of Project i.e. A or B Manufacture of Pharmaceutical Formulations under Orange Category of Doon Valley tification S.O. 102 (E) Dated 1 st February Does it attract the general condition? if Conditions as per Doon Valley tification yes, please specify. 9. Does it attract the specific condition? If yes, please specify 10. Location Plot/Survey/Khasra. E-28, UPSIDC Industrial Area Village Selaqui Tehsil Vikas Nagar District Dehradun State Uttarakhand 11. Nearest railway station/airport along Railway Station-Dehradun ( 18 Km) with distance in kms. 12. Nearest Town, City, District Headquarters along with distance in kms. 13. Village Panchayats, Zilla Parishad, municipal Corporation, Local body ( complete postal Addresses with telephone nos. to be given) Airport- Jolly Grant, Bhaniyawala (37 Km) Selaqui (01 Km) District headquarter (Dehradun) 18 Km Selaqui 14. Name of the applicant Mr. Sushil Kumar Batra 15. Registered Address E-28, UPSIDC Industrial Area, Selaqui, Dehradun 16. Address for correspondence: As above Name Mr. Sushil Kumar Batra Designation (Owner/Partner/CEO) CEO Address As above Pin Code E- mail intactoddn@gmail.com Telephone Fax Details of Alternative Site examined, if Present Site only any location of these sites should be shown on a topo sheet. 18. Interlinked Projects Nil 19. Whether separate application of interlinked project has been submitted 20. If yes, date of submission (3.)

4 Form If no, reason N.A 22. Whether the proposal involves approval/clearance under: if yes, details of the same and their status to be given. (a) The Forest (Conservation0 Act, 1980 (b) The Wildlife (Protection0 Act, 1972 (c) The C.R.Z notification, Whether there is any Government, Doon Valley tification 1989 Order/ Policy relevant/relating to the site 24. Forest land involved (hectares) Nil 25. Whether there is any litigation pending against the project and /or land in which the project is proposes to be set up Nil (a) Name of the Court (b) Case. Basic Information (c) Orders/direction of the Court, if any and its relevance with the proposed project. Expected cost of the project Contact Information : Rs. 193 Lakhs : As above Screening Category: Manufacture of Pharmaceutical Formulations under Orange Category of Doon Valley tification S.O. 102 (E) Dated 1st February 1989 The proposed man power is 115 (Existing:- 45 & Proposed:- 70) Installation of DG Sets. (2 nos. of 25 KVA & 125 KVA capacity each) Installation of Boiler. (1 no. of 0.6 TPH) (4.)

5 Form-1 (II) Activity 1. Construction, operation or decommissioning of the Project involving actions, which will cause physical changes in the locality (topography, land use, changes in water bodies, etc. S.. Information/Checklist confirmation 1.1 Permanent or temporary change in land use, land cover or topography including increase in intensity of land use (with respect to local land use plan) / Details thereof (with approximate quantities/rates, wherever possible) with source of information data The facility has already been established on a plot area of 1800 m 2 is located in industrial area of Selaqui. 1.2 Clearance of existing land, vegetation and buildings? clearance of existing land, vegetation or building is required, as the proposed enhancement will be undertaken within the existing premises. 1.3 Creation of new land uses? As the proposed enhancement will be undertaken within existing premises creation of new land use is not envisaged. 1.4 Pre-construction investigations e.g. bore houses, soil testing? 1.5 Construction works? 1.6 Demolition works? 1.7 Temporary sites used for construction works or housing of construction workers? 1.8 Above ground buildings, structures or land fill or excavations 1.9 Underground works including mining or tunneling? 1.10 Reclamation works? 1.11 Dredging? 1.12 Offshore structures? 1.13 Production and manufacturing processes? 1.14 Facilities for storage of goods or materials? 1.15 Facilities for treatment or disposal of solid waste or liquid effluents Flow Chart of all items is enclosed herewith. General warehouse area is being maintained as an unclassified zone and stored at ambient condition. Material requiring air conditionings are stored in area having Air Conditions. There is no change in industrial water requirement /effluent discharge as there is no increase in production capacity. (5.)

6 1.16 Facilities for long term housing of operational workers? 1.17 New road, rail or sea traffic during construction or operation? 1.18 New road, rail, air waterborne or other transport infrastructure including new or altered routes and stations, ports, airports etc? 1.19 Closure or diversion of existing transport routes or infrastructure leading to changes in traffic movements? 1.20 New or diverted transmission lines or pipelines? 1.21 Impoundment, damming, culver ting, realignment or other changes to the hydrology of watercourses or aquifers? Form-1 Presently effluent generation is 04 KLD, which shall remain same It is treated in the existing Effluent Treatment Plant and treated effluent is being utilized into land for cultivation of Green belt within the premises. The capacity of ETP is 10 KLD which is sufficient to handle the effluent load. The sludge generated from the Effluent Treatment Plant is 200 kg/month approx. It is dried in sludge drying beds and the dried sludge is stored in RCC pits. The stored sludge is given to the authorized vendors for safe disposal. The operational workers after expansion shall be nearly 115 which will come from nearby areas. Hence no facilities are required for long term housing of operational workers Stream crossings? 1.23 Abstraction or transfers of water form ground or surface waters? There is no change in water requirement /effluent discharge as there is no increase in production capacity. Presently effluent generation is 4 KLD, which shall remain same, & present water requirement of the plant is KLD, in which fresh water requirement is 4 KLD met from existing bore wells remaining water is being used from existing ETP after treatment. After expansion water requirement of the plant shall be KLD, in which fresh (6.)

7 1.24 Changes in water bodies or the land surface affecting drainage or run-off? 1.25 Transport of personnel or materials for construction, operation or decommissioning? 1.26 Long-term dismantling or decommissioning or restoration works? 1.27 Ongoing activity during decommissioning which could have an impact on the environment? Form-1 water requirement will be 5 KLD, it shall also be met from existing bore wells., as the plant operates on the basis of zero discharge hence no change in water bodies or the land surface. The workers and staff come to work by their own means Influx of people to an area in either temporarily or permanently? 1.29 Introduction of alien species? 1.30 Loss of native species or genetic diversity? 1.31 Any other actions? S.. 2. Use of natural resources for construction or operation of the project (such as land, water, materials or energy, especially any resources which are non renewable or in short supply): Information/checklist confirmation 2.1 Land especially undeveloped or agricultural land (ha) 2.2 Water (expected source & competing users) unit: KLD / Details thereof (with approximate quantities /rates, wherever possible) with source of information date 2.3 Minerals(MT) 2.4 Construction material stone, aggregates, and /soil (expected source-mt) 2.5 Forests and timber (source MT) 2.6 Energy including electricity and fuels (source, competing users) unit: fuel (MT), energy (MW) The facility has already been established on a plot area of 1800 m 2 is located in industrial area of Selaqui. The proposed water requirement will be around KLD against existing water requirement of KLD, additional water requirement shall also be met through existing bore wells. The total power requirement is 200 KW supplied by Uttarakhand Power Corporation Ltd. (7.)

8 2.7 Any other natural resources (use appropriate standard units) Form-1 Two DG Sets of 25 & 125 KVA shall be installed with acoustic enclosure and suitable stack as standby power arrangement. One diesel fired boiler of 0.6 TPH capacity will be installed with 12 meters stack as APCS. S.. 3. Use, storage, transport, handling or production of substances or materials, which could be harmful to human health or the environment or raise concerns about actual or perceived risks to human health. Information/checklist confirmation 3.1 Use of substances or materials, which are hazardous (as per MSIHC rules) to human health or the environment (flora, fauna, and water supplies) 3.2 Changes in occurrence of disease or affect disease vectors (e.g. insect or water borne diseases) 3.3 Affect the welfare of people e.g. by changing living conditions? / 3.4 Vulnerable groups of people who could be affected by the project e.g. hospital patients, children, the elderly etc. 3.5 Any other causes ne Details thereof (with approximate quantities /rates, wherever possible) with source of information date MSDS of all major raw materials are attached. effect envisaged Additional employment opportunities will have positive impact on the welfare of local people. Rise in living standards and improved infrastructure facilities are predictable. 4. Production of solid wastes during construction or operation or decommissioning (MT/month) S.. Information/checklist confirmation / Details thereof (with approximate quantities /rates, wherever possible) with source of information date 4.1 Spoil, overburden or mine wastes 4.2 Municipal waste (domestic and or commercial wastes) STP of 10 KLD capacity shall be installed. The sludge left after shall be used as (8.)

9 4.3 Hazardous wastes (as per Hazardous waste Management rules) 4.4 Other industrial process waste 4.5 Surplus product 4.6 Sewage sludge or other sludge from effluent treatment 4.7 Construction or demolition wastes 4.8 Redundant machinery or equipment 4.9 Contaminated soils or other materials Form-1 manure for green belt development. Waste paper boxes generated are /shall be sold to local vendors. Packaging material (aluminium foil, PVC foil) is/ shall be crushed into small pieces and sold to authorized vendors. About 0.2MT per month of dried sludge from ETP is stored in RCC pits and disposed through authorized vendors for safe disposal. Chances of soil contamination are negligible, as the STP sludge, would be used as manure and ETP sludge shall be safely disposed as above Agricultural wastes 4.11 Other solid wastes Empty drums will be sold to TSDF S.. 5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr) Information/checklist confirmation 5.1 Emission form combustion of fossil fuels from stationary or mobile sources 5.2 Emissions from production processes / 5.3 Emission from materials Details thereof (with approximate quantities /rates, wherever possible) with source of information date One boiler of capacity 0.6 TPH using approx 200 Liter/hr diesel as fuel is proposed for which 12 meter stack shall be installed as APCS. To achieve power requirement in case of power failure Two DG Sets of 25 KVA & 125 KVA are installed. DG Sets are equipped with acoustic enclosure & proper stack. The entire operations are carried out under proper conditions. ne of the process during manufacturing result in emissions. (9.)

10 handling including storage or transport 5.4 Emission from construction activities including plant and equipment 5.5 Dust or odors from handling of materials including construction material, sewage and waste 5.6 Emissions from incineration of waste 5.7 Emissions from burning of waste in open air (e.g. slash materials, construction debris) 5.8 Emission from any other sources Form-1 Dust is generated from manufacturing process. HVAC & Dust Extractor are installed to check the dust emissions in ambient air. S.. 6. Generation of ise and Vibration, and Emissions of Light and Heat: Information/checklist confirmation 6.1 From operation of equipment e.g. engines, ventilation plant, crushers / 6.2 From industrial or similar processes 6.3 From construction or demolition 6.4 From blasting or piling 6.5 From construction or operational traffic 6.6 From lighting or cooling systems 6.7 From any other sources Details thereof (with approximate quantities /rates, wherever possible) with source of information date ise level outside the plant is ranging between db (A) and in plant noise level ranges between db(a). Besides, the process is done in the enclosed chambers. Proper maintenance of noise generating machinery including transport vehicles is ensured. (10.)

11 S.. Form-1 7. Risks of contamination of land or water from releases of pollutants into the ground or into sewers surface waters, groundwater, coastal waters or the sea: Information/checklist confirmation 7.1 From handling storage, use or spillage of hazardous materials 7.2 From discharge of sewage or other effluents to water or the land (expected mode and place of discharge) 7.3 By deposition of pollutants emitted to air into the land or into water / Details thereof (with approximate quantities /rates, wherever possible) with source of information date After increase in man power, sewage will be disposed through STP, presently it is being disposed through Septic tank /soak pit. The industrial effluent is treated in ETP with an overall capacity of 10 KLD. The treated effluent from STP/ETP shall be reutilized. effect is/will be envisaged as no treated water is discharged outside, and the chances of emission of pollutants are also negligible as boilers/dg sets shall be equipped with suitable APCS. 7.4 From any other sources 7.5 Is there a risk of long term build up of pollutants in the environment from these sources? effect is envisaged. 8. Risk of accidents during construction or operation of the project, which could affect human health or the environment S.. Information/checklist confirmation / Details thereof (with approximate quantities /rates, wherever possible) with 8.1 From explosions, spillages, fires etc from storage, handling, use or production of hazardous substances source of information date Floor dust will be cleaned through vacuum cleaner and collected & stored at proper and safe place and send to TSDF for final disposal. Fire hydrant system is provided. However fire extinguishers are made available near all machines and all persons are properly trained to quench the fire at source itself. 8.2 From any other causes 8.3 Could the project be affected by natural disasters causing environmental damage (e.g. floods, earthquakes, landslides, cloudburst etc)? The area falls under Zone IV of the seismic scale and is prone to earthquake. Design of the building is earthquake resistant to avoid any environmental damage due to natural disasters. (11.)

12 Form-1 9. Factors which should be considered (such as consequential development) which could lead to environmental effects or the potential for cumulative impacts with other existing or planned activities in the locality S.. Information/checklist confirmation 9.1 Lead to development of supporting facilities, ancillary development or development stimulated by the project which could have impact on the environment e.g.: Supporting infrastructure (roads, power supply, waste or waste water treatment, etc.) housing development extractive industries supply industries other 9.2 Lead to after-use of the site, which could have an impact on the environment 9.3 Set a precedent for later developments 9.4 Have cumulative effects due to proximity to other existing or planned projects with similar effects / Details thereof (with approximate quantities /rates, wherever possible) with source of information date The project would have positive impact as such developments improve infrastructure facilities and standard of living of the area and people involved. Additional green belt area will be increased spatially and it will give better aesthetic view of land and building. All manufacturing processes are being carried out in proper condition. Besides, a thick additional green belt is/will be planted to reduce noise as well as other background pollution level. (III) Environmental Sensitivity S.. Areas Name/ identity 1 Areas protected under international conventions, national or local legislation for their ecological, landscape, cultural or other related value 2 Areas which are important or sensitive for ecological reasons wetlands, watercourses or other water bodies, coastal zone, biospheres, mountains, Aerial distance (within 15 km.) Proposed project location boundary Reserved Forests Shisham Forest 3.5 Km Dhoolkot Forest 3.5 Km Jhajra Forest 05 Km Reserved Forests Shisham Forest 3.5 Km Dhoolkot Forest 3.5 Km Jhajra Forest 05 Km (12.)

13 forests 3 Areas used by protected, important or sensitive species of flora or fauna for breeding nesting, foraging, resting, over wintering, migration 4 Inland, coastal, marine or Form-1 ne in close proximity of site to have any effect underground waters 5 State, National boundaries Himachal Pradesh (35 Km) Uttar Pradesh (Daat Kali Temple-30 km) 6 Routes or facilities used by the public for access to recreation or other tourist, pilgrim areas NH-72 (2.5 Km) 7 Defense installations Indian Military Academy (15 Km) 8 Densely populated or built up area 9 Areas occupied by sensitive man-made land uses (hospitals, schools, places of worship, community facilities) Village Telpura -02 Km Village Bahadurpur 1.2 Km Rampur -2.2 Km Premnagar Km Selaqui International School 1.5 Km District Jail 7.5 Km ONGC -15 km Forest Research Institute 13 Km 10 Areas containing important, high quality or scarce resources (ground water resources, surface resources, forestry, agriculture, fisheries, tourism, minerals) 11 Areas already subjected to pollution or environmental damage. (those where existing legal environmental standards are exceeded) 12 Areas susceptible to natural hazard which could cause the project to present environmental problems (earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climatic conditions) Yamuna River- (20 Km) Ganga River (75 Km) Dhool Kot Forest- (3.5 Km) The area falls under Zone IV of the seismic scale and is prone to earthquake. Design of the building is earthquake resistant to avoid any environmental damage due to natural disasters. (13.)

14 Form-1 (IV). Proposed Terms of Reference for EIA studies Ans. As per EIA tification, 2006 Pharmaceutical formulation units are exempted for EIA Studies. Environmental Clearance is required as per Doon Valley tification 1989 due to:- Manufacture of Pharmaceuticals Formulations under Orange Category under Doon Valley tification S.O. 102 (E) Dated 1st February 1989 The proposed man power- 115 (Existing:- 45 & Proposed:- 70) Installation of DG Set. ( 2 nos. of 25 & 125 KVA capacity each) Installation of Boiler. (1 no. of 0.6 TPH) I hereby given undertaking that the data and information given in the application and enclosures are true to best of my knowledge and belief and I am aware that if any part of the data and information submitted is found to be false or misleading at any stage, the project will be rejected and clearance give, if any to the project will be revoked at our risk and cost Date: Place: Selaqui Sushil Kumar Batra (CEO) M/s. INTACTO Plot. E-28, UPSIDC Industrial Area, Selaqui, Dehradun (UK) (14.)

15 Pre - feasibility Report Pre - feasibility Report Of M/s. INTACTO Plot. E-28, UPSIDC Industrial Area, Selaqui, Dehradun (UK) Prepared By: ABC Techno Labs India Pvt. Ltd. (Accreditation. NABET/EIA/70 001) B.O.-: CP 101, Nehru Colony, Dehradun (Uttarakhand) Ph , Ms. Intacto (1.)

16 Pre - feasibility Report Pre - feasibility Report Introduction located at E-28, UPSIDC Industrial Area, Selaqui, Dehradun (UK) started its production in for the manufacturing of Tablets Capsules Liquid Oral & Ointment only, under orange category in Doon Valley. w unit is willing to incorporate features as mentioned below:- Manufacture of Pharmaceuticals Formulations under Orange Category under Doon Valley tification S.O. 102 (E) Dated 1st February 1989, there is no capacity enhancement in the existing range of products and thus the production capacity will remain same. The proposed man power shall be 115 against existing man power 45. Installation of DG Set. ( 2 nos. of 25 & 125 KVA CAPACITY EACH) Installation of Boiler. (1 no. of 0.6 TPH) Site Location and Road Network The project is located at E-28 UPSIDC Industrial Area, Selaqui, District Dehradun (UK). The site is linked to NH by sector roads at the distance of 500 m from the site. The Dehradun Airport is at a distance of 37 Km and Railway Station is 18 Km from the site. Project Details The total land area of project is 1800m 2 Water Requirement and Supply System There is no change in industrial water requirement /effluent discharge as there is no capacity enhancement. Presently effluent generation is 4 KLD, which shall remain same, & present water requirement of the plant is KLD, in which fresh water requirement is 4 KLD met from existing bore wells. After expansion water requirement of the plant shall be KLD, in which fresh water requirement will be 5 KLD, it shall also be met from existing bore wells. The industrial effluent generation will remain same while domestic requirement shall be 5.25 KLD against existing requirement of 2.25 KLD. Water Balance Diagram for expansion project The primary source of water supply is bore well which will also cater the water requirement of this project after expansion. The total freshwater requirement after expansion has been calculated around 5 KLD. There is no change in industrial water requirement /effluent discharge as there is no capacity enhancement. Presently industrial effluent generation is 4 KLD, which shall Ms. Intacto (2.)

17 Pre - feasibility Report remain same, & present water requirement of the plant is KLD, in which fresh water requirement is 4 KLD met from existing bore wells. After expansion water requirement of the plant shall be KLD, in which fresh water requirement will be 5 KLD, it shall also be met from existing bore wells. The industrial effluent generation will remain same while domestic requirement shall be 5.25 KLD against existing requirement of 2.25 KLD. A. Final Discharge Characteristics ph 6.5 to 8.5 BOD <50 mg/l COD <250 mg/l TSS <100 mg/l Treatment Technology Sewage Treatment Plant After expansion domestic effluent generation will be 4 KLD, It shall be treated in the proposed Sewage Treatment Plant and treated effluent shall be utilized into land for cultivation of Green belt within the premises. Capacity of STP shall be 10 KLD which will be sufficient to handle the effluent load. The sludge generated from the Sewage Treatment Plant will be 200 kg/month approx. It will be dried in sludge drying beds and the dried sludge will be used as manure in greenbelt development. Sources of Emission & Its Treatment: Emission from DG Sets: Two DG Sets of capacity 25 & 125 KVA each shall be used for back up power as a stand by requirement in case of power failure from UPCL. System shall be of latest technology with the capability of having control on Smoke & ise Pollution to meet out the norms stipulated by the CPCB/UEPPCB. DG Set Existing Proposed Capacity Nil Two nos. of 25 & 125 KVA capacity each Emission from Boiler: One diesel fired boiler of 0.6 TPH will be installed with appropriate stack height as APCS. Ms. Intacto (3.)

18 Pre - feasibility Report Boiler Existing Proposed Capacity Nil 0.6 TPH x 1 Fuel used Nil Diesel Rainwater Harvesting Plan A number of rain water harvesting pits are present. The rain water harvesting system is set up to sustain ground water table by recharging the aquifer. Fire Fighting System Fire fighting systems are installed within the premises to prevent and contain fire outbreaks. Portable extinguishers are also present at specified locations as per the prevailing Fire rms. Hazardous Waste Collection/Disposal Plan Empty drums / barrels are disposed through TSDF. Used oil generated from DG Sets during servicing shall be stored in 250 Kg MS drums and disposed through authorized recycler. Solid Waste Management Solid waste generated from Sewage Treatment plant will be used in green belt development as manure. Dried sludge from ETP is disposed through TSDF. The spent oil generated from the DG sets shall be stored as per the HWM Rules and disposed off only to Authorized Reprocessors. Discarded containers etc are segregated and stored as per HWM Rules. Raw materials are stored in separate, secluded storage area/ tanks at ambient condition. Power Requirement The power requirement is 200 KVA met by power supply from Uttarakhand Power Corporation Limited. Green Belt Approx 30 % (540 m 2 ) of the total area shall be covered as green area development with local species selected after consulting horticulturists and state forest department. Plants is/shall be planted in two or more rows depending upon the availability of the space as well as in rows of one or two by the side of the entire road and in other open / unutilized areas. Ms. Intacto (4.)

19 Pre - feasibility Report Socio-economic Aspects rehabilitation and resettlement is required for the project. Additional employment opportunities will be generated for the local population, especially the illiterate and unskilled workers. ************************* ***************** Ms. Intacto (5.)

20 EMP ENVIRONMENTAL MANAGEMENT PLAN of M/s. INTACTO Plot. E-28, UPSIDC Industrial Area, Selaqui, Dehradun (UK) M/s. Intacto 1.

21 EMP GENERAL Environmental protection is a line responsibility for which staff at all levels will have accountability. In addition, procedures, guidelines and notices will advise staff on how to respond in the event of an environmental emergency. OBJECTIVES OF ENVIRONMENTAL MANAGEMENT PLAN The main objectives of this EMP are listed below: To prepare a detailed action plan for implementation of mitigative measures. To suggest preventive and mitigative measures to minimize adverse impacts and to maximize beneficial impacts. To suggest a monitoring programme to evaluate the effectiveness of mitigative measures. ENVIRONMENTAL MANAGEMENT DURING OPERATIONAL PHASE: Many of the areas in the environmental management planning are of multidisciplinary dimensions. In EMP all technical, biological and socio-economical control measures have been envisaged and these pertain to: Water requirement and supply system Treatment technology Solid waste management Air pollution control Afforestation and landscape development Fire fighting system Corporate social responsibility Corporate environmental responsibility Income generation opportunity Improved working conditions 1- Water Requirement and Supply System There is no change in industrial water requirement /effluent discharge as there is no capacity enhancement. Presently effluent generation is 4 KLD, which shall remain same, & present water requirement of the plant is KLD, in which fresh water requirement is 4 KLD met from existing bore wells. After expansion water requirement of the plant shall be KLD, in which fresh water requirement will be 5 KLD, it shall also be met from existing bore wells. M/s. Intacto 2.

22 EMP 2- Treatment Technology After expansion domestic effluent generation will be 4 KLD, It shall be treated in the proposed Sewage Treatment Plant and treated effluent shall be utilized into land for cultivation of Green belt within the premises. Capacity of STP shall be 10 KLD which will be sufficient to handle the effluent load. The sludge generated from the Sewage Treatment Plant will be 200 kg/month approx. It will be dried in sludge drying beds and the dried sludge will be used as manure in greenbelt development. 3- Solid waste Solid waste generated from Sewage Treatment plant will be used in green belt development as manure. Dried sludge from ETP is disposed through TSDF. The spent oil generated from the DG sets shall be stored as per the HWM Rules and disposed off only to Authorized Reprocessors. Discarded containers etc are segregated and stored as per HWM Rules. Raw materials are stored in separate, secluded storage area/ tanks at ambient condition. 4- A forestation and Landscape Development: The implementation of greenbelt development shall be beneficial to the biological environment. Plants shall be planted in two or more rows depending upon the availability of the space. The green belt is to develop using such plant species, as are having the following characteristics: Pollution tolerant species Fast growth rate Thick green foliage cover Evergreen Indigenous or which could be easily growned. Ecologically compatible. M/s. Intacto 3.

23 EMP 5- Sources of Emission & Its Treatment: Boiler One boiler of capacity 0.6 TPH is proposed to be installed in the unit using FO/Diesel as fuel. The proposed boiler is equipped with MS chimney of 12 M high as APCS. Emission from DG Sets: Two DG Sets of capacity 25 & 125 KVA each, equipped with proper acoustic enclosure and suitable stack height are already installed as a standby measure during power failure. Fugitive Emission Frequent water spraying would be done in the open area to keep the SPM contributed by the traffic movement at a low valley. Planting trees inside the project along the roads will act as sink for dust. 6- Rainwater Harvesting Plan A number of rain water harvesting pits are present. The rain water harvesting system is set up to sustain ground water table by recharging the aquifer. 7- Fire Fighting System Fire fighting system shall be installed within the premises to prevent and contain fire outbreaks. Portable extinguishers shall be present at specified locations as per the prevailing Fire rms. Hazardous Waste Collection/Disposal Plan Empty drums / barrels are disposed through TSDF. Used oil generated from DG Sets during servicing shall be stored in 250 Kg MS drums and disposed through authorized recycler. 8. Corporate- Social Responsibility The social management plan has been designed to take proactive steps and adopt best practices, which are sensitive to the socio-cultural setting of the region. 9. Corporate- Environmental Responsibility Main objectives of environmental policy are as following: Comply with all applicable environmental laws, and other commitments, with the objective of moving beyond compliance to create shareholder and customer value; M/s. Intacto 4.

24 EMP Take a risk management approach addressing the adverse environmental impacts of our operations-first, prevent pollution, where feasible and economically sustainable, then environmental impacts that cannot be avoided; Utilize natural resources more efficiently; Engage employees towards energy efficient products; Measure and publicly communicate the progress being made towards improving environmental performance and independently verify key performance results; Industry is committed to responsible waste management and aim to reduce, reuse and recycle waste generated through premises by: Reviewing and improving our working practices Building effective waste management and awareness into the decision making process. Delivering effective waste management information to all employees. 10- Income generation opportunity Local manpower would be given preference, although they would be recruited on their own merits. Specific consideration would be given for the employment of locals from neighboring areas. 11- Improved working conditions The project provides safe working conditions for the workers employed at the facility. Conditions of additional employment address issues like minimum wages for the workers. ********************** M/s. Intacto 5.