Industrial Accessories Company 4800 Lamar Ave Mission, Kansas IAC IN CEMENT PP006 R

Transcription

1 Industrial Accessories Company 4800 Lamar Ave Mission, Kansas IAC IN CEMENT PP006 R

2 2 IAC PRODUCTS - SYSTEMS - SERVICES PRODUCTS: SYSTEMS: SERVICES: BAGHOUSES PROCESS / NUISANCE AIR-TO-AIR HEAT EXCHANGERS BULK MATERIAL HANDLING FGD AND ACID GAS CONTROL EVAPORATIVE COOLING MERCURY CONTROL CKD CONVEYING PROCESS CONTROLS SPARE PARTS AND COMPONENTS BAGHOUSE CONVERSIONS MECHANICAL INSTALLATION SERVICES

3 3 Modular Baghouses Insulated Module with Roof Top Door Access Module with Walk-in-Plenum

4 4 IAC M Intermediate Pressure Pulse Jet Baghouse 6 x 234TB-BHTP-288 High Temperature Baghouse 220, F

5 NUCOR SOUTH EAF BAGHOUSE 1,200, F IAC M-PULSE BAGHOUSE 12X318TB-BHTP

6 IAC M-PULSE IAC M-PULSE BAGHOUSE 12X318TB-BHTP

7 IAC M-Pulse Baghouse Penthouse Enclosure Header Design Shut-off Valve Pressure Transmitter Moisture Purge Valve Baghouse Design Compt. Pr. Transmitter Baghouse Pr. Trans. Temp. Transmitters Pneumatic Dampers Inlet Butterfly Outlet Poppet 7

8 IAC M-Pulse Penthouse Poppet Damper Operator Air Inlet to Header 8

9 M - Pulse Baghouse Bag Changeout & Installation 9

10 IAC AIR-TO-AIR HEAT EXCHANGER & 4-COMPARTMENT M-PULSE BAGHOUSE APPLICATION: CLINKER COOLER CEMENT 10

11 IAC AIR-TO-AIR HEAT EXCHANGER & 4-COMPARTMENT M-PULSE BAGHOUSE APPLICATION: CLINKER COOLER CEMENT 11

12 M-PULSE FOR KILN/RAW MILL 12

13 COAL MILL FILTER 13

14 14 CLINKER SHED EMISSION CONTAINMENT Truck Entry Door with Air Curtain for Emission Containment

15 CLINKER SHED BAGHOUSE 15

16 HOT CLINKER SILO DISCHARGE & BAGHOUSE 16

17 17 ENGINEERING AND AUDIT ANALYSIS IAC SCOPE OF WORK 1. Inspect Existing Baghouses 2. Recommend Action Plan 3. Review Potential for Pneumatic Conveying of Clinker from ESP/Baghouse to Storage Silo

18 18 Pneumatic Conveying Technology CKD (Baghouse to Silo) 1. Surge Hopper 2. Double Dump Valve 3. Dutchmann TPH Convey Rate

19 19 Pneumatic Conveying Technology CKD Handling System 1. ESP to New Silo 2. New Scales for metered discharge to Finish Mill Conveyors 3. Bypass CKD dust to Storage Silos 4. 6 to 18 TPH Convey Rate

20 20 Dalmia Cement Plant, India M -Pulse Baghouse for Cement Mill 552,000 ACFM Baghouse

21 21 IAC TEST RIG WITH SUPER SACK Full Scale Testing: Activated Carbon for Mercury Control; Hydrated Lime; Sodium Bicarbonate; &/or Trona for SOx Control

22 22 DSI DEMONSTRATION TESTING (36,000) PPH Trona; sodium Bicarbonate; Hydrated Lime Three DSI Bins with 3 Blowers Bins on Scales for Varied Feed Rates PD Blower in Sound Enclosure One 6-Ton/Hr Pin Mill per Silo Pin Mill in Sound/Weather Enclosure

23 23 DSI TESTING EQUIPMENT PD Blower in Enclosure Pin Mill w/contriols in Enclosure Bin Discharge with Live Bottom & Feeder

24 DSI TESTING EQUIPMENT 24

25 SUCTION CONVEYING FROM HOPPER TO STORAGE AND LOAD-OUT SILO Pneumatic Conveying from Flap Valve(s) at Hopper Discharge Receiver Filter at top of Silo Articulating Arm w/telescoping Load-Out Chute for Rail Car/Truck Loading 25

26 PEBBLE LIME & LIMESTONE FEED TO COAL BELT 26

27 27 MERCURY REMOVAL Activated Carbon ESP/FF Oxidizes Elemental Hg and Adsorbs Fabric Filter Salable Ash Desired Fabric Filter

28 CARBON TYPE TESTING FOR MERCURY EMISSION 28

29 FABRIC FILTER TESTING FOR MERCURY EMISSION 29

30 FABRIC FILTER AIR TO CLOTH RATIO 30

31 31 IAC Intermediate M-Pulse Baghouse Installations Lincolnway Energy- Nevada, IA Coal Fired Boiler 220,000 ACFM 400F Corn Products- LP Goldfield, IA Coal Fired Boiler 220,000 ACFM 400F Red Trail- Richardton, ND Coal Fired Boiler 220,000 ACFM 400F Heron Lake Bio Energy, MN Coal Fired Boiler 220,000 ACFM 400F Caterpillar- Mapleton, IL Foundry Melt Shop 240,000 ACFM 250F Nucor Steel-Blytheville, AR LMF and Meltshop 200,000 ACFM 250F Drake Cement, Drake, AZ Raw Mill / Kiln 206,000 ACFM 482F Drake Cement, Drake, AZ Clinker Cooler ACFM 392F Nucor Steel, Decatur, AL Electric Arc Furnace 1,200,000 ACFM 250F IAC Intermediate M-Pulse Installations in India Dalmia Cement Ltd. Cement Mill 443,200 ACFM 194F Krupp Polysius India Ltd. Kiln / Raw Mill 80,046 ACFM 464F Birla / Satna Cement ESP Conversion 40,023 ACFM 203F Birla / Satna Cement ESP Conversion 22,366 ACFM 203F

32 32 IAC Representative Hi-Pulse Baghouse Installations Ashgrove Cement- Springfield, MO Lime Kiln 30,000 ACFM 400F Cemex- Louisville, KY Clinker Hot Tank 25,000 ACFM 400F IAT Incineration- Richmond, WA Medical/Bio-Waste 5,000 ACFM 500F Continental Carbon- Ponca City, OK Carbon Black Reactor 20,000 ACFM 500F PPG- Lake Charles, LA Glass Furnace 35,000 ACFM 480F Phila Electric- Eddystone, PA Magnesium Oxide 225,000 ACFM 450F Carbo Ceramics- Toomsboro, GA Lime Kiln 87,000 ACFM 450F Ashgrove Cement- Portland, OR Lime Kiln 20,000 ACFM 425F BMH/James Hardie- Nashville, AR Gypsum Dryer 120,000 ACFM 400F BMH/Ga Pacific- Gypsum Dryer 80,000 ACFM 400F Reynolds Metals- Anode Bake Fce 141,000 ACFM 450F Intalco Aluminium- Ferndale, WA Anode Bake Fce 168,000 ACFM 450F Cemex- Fairborn,OH Alkali By-Pass 65,000 ACFM 500F Clow Corp- Oskaloosa, IA Electric Arc Furnace 2x27,500 ACFM 250F Drake Cement, AZ Coal Mill 20,598 ACFM 194 F Vienna Correctional Inst. Coal Fired Boiler 2x25,000 ACFM 450 F Carbo Ceramics- Toomsboro, GA Lime Kiln#1 80,000 ACFM 425 F Carbo Ceramics- Toomsboro, GA Lime Kiln#2 80,000 ACFM 425 F Carbo Ceramics-Toomsboro, GA Lime Kiln#3 80,000 ACFM 425 F Victaulic Foundry, Easton, Pa Induction Furnaces 80,000 ACFM 250 F Victaulic Foundry, Chihuahua, MX Induction Furnaces 86,000 ACFM 250F

33 IAC Representative Pneumatic Conveying Installations 1.Northern States Power Red Wing, MN Boiler - Limestone Injection 2.Red Trails Ethanol Richardton, ND Fly-ash Conveying 3.Red Trails Ethanol Richardton, ND Sodium Bicarbonate Injection. 4.Corning Harrodsburg, KY Sodium Bicarbonate Injection. 5.Wabash Alloys Dickson, TN EnviroBlend Injection 6.Wabash Alloys Cleveland OH EnviroBlend Injection 7.Wabash Alloys Tipton, IN EnviroBlend Injection 8.Wabash Alloys Wabash, IN EnviroBlend Injection 9.Corn LP Goldfield, IA Fly-ash Conveying 10.Lincolnway Energy Nevada, IA Fly-ash Conveying 11.Lincolnway Energy Nevada, IA Sodium Bicarbonate Injection. 12.Heron Lakes Energy Heron Lake, MN Fly-ash Conveying 13.Heron Lakes Energy Heron Lake, MN Trona/Sodium Bicarb Inj. 14.Eagle Milling, AZ Flour Handling 15.ESSROC Speed, IN Kiln Dust Conveying. 16.ESSROC Logansport, IN CKD Conveying 17.Cemex Puerto Rico Clinker Dust Conveying 18.Cemex Odessa, TX Clinker Dust Conveying 19.US Gypsum El Centro, CA Gypsum Conveying 20.Ogden Martin (Covanta) Kent, MI Activated Carbon Injection 21.Folgers Coffee LA Coffee - Meter & Convey 22.Schwans Food Mfg. MN Flour Scaling Loop System 23.Schwans Food Mfg KY Flour Scaling & Handling 24.Tony's Pizza, KS Flour Scaling Loop Systems 25.E.F. Mariani Co., AZ Railcar Unloading 26.Golden Temple Food, OR Mt l Transfer and Scaling 27.AgraWest Food, LTD. PEI Potato Granule Handling 28.Idaho Pacific ID Mt l Handling 29.Eagle Milling, AZ Flour Handling 30.General Electric Bridgeport, PA Glass Powder 31.Constellation Energy Baltimore, MD PAC Demo/Wagner Unit 2 32.Constellation Energy Baltimore, MD PAC Demo/Wagner Unit Constellation Energy Baltimore, MD PAC Demo/Crane Unit Temple Inland Waverly, TN Trona Injection. 35.Gainesville Regional Util. Gainesville, FL Pebble Lime / Arsenic Mitigation 33

34 34 Contact Information Corporate Address: Corp Tel: (913) Sales Tel: (800) Corp Fax: (913) Knoxville Address: 4800 Lamar Avenue Mission, Kansas Pramodh Nijhawan 318 Saint Andrews Drive Knoxville, TN Tel: (865) Cell: (865) Fax: (865) Web: