Compressed Air Filters AIRTEK PREMIUM PRODUCTS FOR INDUSTRY. JLA, JT & JW Series

Transcription

1 Compressed ir Filters IRTEK PREMIUM PROUCTS FOR INUSTRY JL, JT & JW Series

2 Compressed ir Filters The atmosphere that surrounds us is contaminated with varying concentrations of hydrocarbons and solid particles. These contaminants, when compressed, form a pressurized concentration of contaminated gases, varnished oil and soiled water. Production downtime and unscheduled business interruptions are all too often caused by these concentrated contaminants. irtek filters protect your air system by removing contaminants before they can do any damage. Keeping your compressed air clean, dry and oilfree is irtek s specialty. Maintaining a dry air system, free of unwanted contaminants, results in long life and maximum efficiency of air operated equipment. The investment is small in comparison to the longterm benefits. There are two types of irtek JL filters. The particulate filter removes solids; the coalescing filter removes liquid, aerosols and mists. JL Series The JL Filter Offers: Lowest Pressure rop Multistage design removes bulk liquids and particulate contaminants before they reach the high efficiency element. Greatly Extended Element life fter preseparation, only a small percentage of contaminants remain to reach the element. Typical element life under normal conditions can exceed one year. Simple Installation & Maintenance Convenient toploading elements allow for changeout without disturbing inlet/outlet piping or drains. Simple Visual ssurance Of Performance Standard differential pressure gauge. Lowest Overall Cost Of Operation s a result of the features noted above, irtek JL filters offer the lowest operating cost, savings you thousands of dollars (see page ). ir In ir Out elta P Gauge nd Stage rain Second Stage First Stage Quiet Zone st Stage rain

3 Pressure rop The Hidden Cost irtek s JL Filters provide the highest level of filtration efficiency with the lowest overall operating cost. verage pressure drop of only. PSI over an extended element life, times longer than conventional coalescers. Element condition indicator standard. Element life extended by twostage design. Contaminant load is preseparated through impingement action and quiet zone gravity. Remaining oil mist is directed into high efficiency coalescing element. Pressure rop ELEMENT LIFE COMPRISON Element Expiration Standard JL Series Hours Of Element Life Typical Competitors Filter Installation Pressure drop and element life is dependent upon the total contaminant load. Prefilter is required to remove solids and particles Filter P verage (. PSI) 00 P verage (. PSI) = Total verage P of PSI (assumes elements changed out at 0 PSI) irtek JL Filter Installation Two stage filtration process eliminates the need for prefilters. Contaminants that cause pressure drop are preseparated, so that they don t become lodged in the element. verage pressure drop, if changed out at 0 PSI, would be only. PSI. = Total verage P of. PSI (assumes elements changed out at 0 PSI) verage etermined By Life Curve Of Filter Elements NNUL COST OF ONE PSIG PRESSURE ROP ($/psi) nnual cost measured in $ per each PSI drop (based on 8,60 hr/yr compressor usage) 0 HP 00 HP 0HP 00 HP HP 0 HP HP EXMPLE: JL Cost of Pressure rop, 00 HP Compressed ir System KW = BHP X.6 NNUL POWER COST = KW X $/KWH X HRS/YR.90 = 08 X.6 = 90 X $.08 X 0.90 = 90 KW = $, PSIG PRESSURE ROP = /% OF TOTL POWER COST =.00 X $, = $ ELECTRIC UTILITY RTE (c/kwh) COMPETITORS FILTER INSTLLE PSIG P = $88.00 X PSIG SVINGS = $,0.00 IRTEK JL FILTER INSTLLE. PSIG P = $88.00 X. PSIG = $, = COST OF COMPETITORS COST OF IRTEK JL FILTER = $,0.00 $, = $,.00 PER YER

4 JL High Performance Elements irtek is proud to introduce a revolutionary new concept in filtration. The unique conical shape of irtek s pex elements housed in a cylindrical vessel allows for the reduction of annular velocities as compressed air flows through. nnular velocity is measured in the space between the outside of the filter element and the inside wall of the filter housing. It is in this space that oil particles can be reentrained into the effluent air stream. In addition to reduced annular velocities, coalesced oil drains more effectively from the JL element. s seen in the illustration, with a typical cylindrical element, the coalesced oil in the drain layer must drop out and fall against the flow of air making its way out of the housing. In the JL element the oil rolls down the outer drain layer and its virtually unaffected by the airflow. This combination results in the most effective separation of contaminant from the air stream. With typical cylinder shaped elements the purified air flows along the element, the velocity continually increases to it maximum speed at the top of the element. The higher the annular velocity the greater the potential for liquid reentrainment back into your air system. With the pex element there is no increase in velocity, rather the airflow is evenly distributed across the face of the element. This design has also been proven to be less affected by slugs of liquids, thereby enhancing performance and reliability. Combined with the preseparation of bulk contaminants in the dualstage filter housing, the JL filter offers superior performance, and economy. IR FLOW VELOCITY INCRESE rain Layer Coalescing Standard Removes erosols and Solids own to.00 um.008 PPM 99.9+% OP Rated (0. to 0.6 um) < PSI Clean Typical cylinder shaped element Coalesced droplets must fall to bottom against the flowing air. CONSTNT VELOCITY IR FLOW Removes Solids 98.% OP 0.9 Micron bsolute < PSI Clean nnular velocity remains low and constant in direction of flow. JL Element Coalesced oil rolls down drain layer unaffected by air flowing out. Extremely low pressure drop Extended element life High removal efficiency No hassle element replacement Economical

5 JW & JT InLine Filters irtek JW and JT inline filters are designed for standard industrial service. They are ideal for small to medium size systems, point of use applications and the replacement of older, less efficient filters. The JW housing ( to 00 SCFM) consists of two sections. The head section is a die cast zinc. The two sections work synergistically with the filter element to purify the flow of compressed air. The fabricated steel JT housing (00 to 600 SCFM) is engineered to maintain low velocities, minimize pressure drop and prevent reentrainment. ll irtek filter assemblies are available with pressure differential indicators and electronic drain systems. The JL and JT come standard with stainless steel identification plates. To prolong element life JW Series and prevent overloading, both JW and JT filters should be installed downstream of an air receiver, after cooler and centrifugal separator. high quality electronic drain valve protected by an inline Y strainer is recommended for all drain points. When excessive contamination is present, a particulate filter should be installed upstream from the coalescer. JT Series ccessories irtek has a complete selection of automatic condensate drains for use with your filters. The product line consists of Mechanical rains, Electronic Timed rains, Zero ir Loss emand rains, and Pneumatically Operated rains. irtek Oil/Water Separators set a new standard in providing the most advanced technology for reducing the lubricant volume in compressed air condensate, destined for disposal. Using an irtek Oil/Water Separator can reduce the cost of handling contaminated condensate by as much as 98%. Standard equipment on all JL and JT Filters, pressure differential gauges indicate the need for element replacement.

6 Compressed ir Source Typical Compressed ir System ISO Class General Plant ir: High efficiency coalescing applications when removal of liquid and suspended fines are required. ir ryer System: Prefilter protection for desiccant type air dryers. Maintains dryer efficiency by preventing coating of bed with oil or varnish. Removes condensed water, leaving only vapors for dryer to remove. Prevents catastrophic oil flood should separator fail. ISO Class SCSmartCycleTM Refrigerated ryer ESElite Series Refrigerated ryer CT ColdTrapTM Refrigerated ryer ECPElite Series with ColdPoint Coaslescing TM General Plant ir: Prefilter for coalescers where solid particle contaminates show heavy presence. Source particulate filtration where very high dirt loading capacity is required. SO Class ir ryer System: Safety after filter for desiccant type dryers to control dusting to the um absolute level. TSingle Tower Blower Purge esiccant (Filters Standard) Note: irtek JL Series Filters do not require particulate prefiltration as they incorporate a multistage design that satisfies the prefilter requirements stated above. ISO Class or TW Heatless esiccant TWPExternally Heated esiccant TWBBlower Purge esiccant Correction Factors 0 o F PP/ 00 o F PP Line Pressure bar g 6 8 psig Correction Factor For Maximum flow rate, multiply model flow rate shown by the correction factor corresponding to the working pressure. ISO 8. Quality Class 6 Maximum Particle Size (um) 0. 0 Solid Max. Concentration ppm (mg/m ) (0.) () () (0) Water Max. Pressure ewpoint O O F ( C) (0) (0) (0) (+) (+) (+0) Oil Max. Concentration ppm (mg/m ) (0.0) (0.) () () () 6

7 JL Specifications & imensions JL Series Model Capacity 00 PSIG (Nm /min@6.9 Bar) imensions Pipe Filter B C Size Quantity In (mm) In (mm) In (mm) In (mm) Weight Lbs (Kg) JL00C JL00C JLC JL80C JL00C JL0C JL600C JL00C JL06C JL00C JL06C JL600C JL00C JL000C JL008C JL600C JL608C JL00C JL0C JL900C JL90C JL000C JL0C (.6) (.) (.6) (.6) (.) (.) (.) (9.) (9.) (90.6) (90.6) (0.9) (.) (.6) (.6) (8.6) (8.6) (0.9) (0.9) (69) (69) (9.8) (9.8) NPT. NPT. NPT NPT FLG FLG FLG FLG FLG 0 FLG 0 FLG 0 FLG FLG /8 6 / 6 / 6 / 6 / 80 / 80 / 80 / 86 /8 86 /8 8 /8 8 /8 8 /8 8 /8 88 /8 88 / / 0 / 0 /8 0 /8 (06) (6) (6) (6) (6) (08) (08) (08) (9) (9) () () () () (8) (8) (89) (89) () () (9) (9) 6 6 /8 /8 / / 9 /8 9 /8 9 / () () (9) (9) () () (98) (98) (98) (9) (9) () () (6) (6) / 6 / 6 / 6 / 6 / / / / / / / / / (6) (90) (9) (9) (9) (9) (6) (6) (6) (8) (8) (8) (8) (8) (8) (8) (8) / / 6 / 6 / 6 / () () (0) (0) (0) (0) (9) (9) (9) () (6) (9) () () (89) (9) (00) (9) (0) (68) (69) () () (68) (0) () (8) () () (06) () JL & High Temperature Series Model High Temp Model Capacity 00 PSIG (Nm /min@6.9 Bar) imensions Pipe Filter B C Size Quantity In (mm) In (mm) In (mm) In (mm) Weight Lbs (Kg) JL0F JL60F JL0F JLF JLF JL80F JL600F JL00F JL06F JL00F JL06F JL6000F JL00F JLF JL808F JL900F JL908F JL000F JL00F JL000F JL00F JL0000F JL00F JL0FH JL60FH JL0FH JLFH JLFH JL80FH JL600FH JL00FH JL06FH JL00FH JL06FH JL6000FH JL00FH JLFH JL808FH JL900FH JL908FH JL000FH JL00FH JL000FH JL00FH JL0000FH JL00FH (9.) (8.) (.) (.) (0.9) (0.9) (.6) (99.) (99.) (0) (0) (69.9) (.) () () (6.) (6.) (9.8) (9.8) (.) (.) (66.) (66.) NPT. NPT. NPT NPT FLG FLG FLG FLG FLG 0 FLG 0 FLG 0 FLG FLG /8 6 / 6 / 6 / 6 / 80 / 80 / 80 / 86 /8 86 /8 8 /8 8 /8 8 /8 8 /8 88 /8 88 / / 0 / 0 /8 0 /8 (06) (6) (6) (6) (6) (08) (08) (08) (9) (9) () () () () (8) (8) (89) (89) () () (9) (9) 6 6 /8 /8 / / 9 /8 9 /8 9 / () () (9) (9) () () (98) (98) (98) (9) (9) () () (6) (6) / 6 / 6 / 6 / 6 / / / / / / / / / (6) (90) (9) (9) (9) (9) (6) (6) (6) (8) (8) (8) (8) (8) (8) (8) (8) / / 6 / 6 / 6 / () () (0) (0) (0) (0) (9) (9) (9) () (6) (9) () () (89) (9) (00) (9) (0) (68) (69) () () (68) (0) () (8) () () (06) () Note ue to continuing research and development specifications and dimensions are subject to change without notice. B B C C JL Series JL Series

8 JW & JT Specifications and imensions JW & JT Series Model No. Pipe Size Capacity 00 PSIG (Nm bar) Grade C Std. Grade C 8 Grade C 0 F dsorber imensions B C Weight lbs. (kg.) Replacement Elements Model No. Box Qty. JW00* JW000* JW000* JW008* / /8 / / (6) () () () () (6) (0) 8 () () () () 8 () () () () (6) () () / / / (8.6) (8.6) (8.6) (0.6) / (8.) (8.) 0/8 (6.) (0.) / (.) (.) (.) (.8) / / / (9.) (9.) (9.) () () () () () JE*000 JE*000 JE*000 JE* JW00* JW00* JW000* JW000* / / (9) (60) (8) () (60) () (08) (69) (88) (0) (6) (868) (88) (0) (6) (868) (9) (60) (8) () / / (0.6) (0.6) (.) (.) (0.) /8 (.) / (96.9) / (96.9) / / /8 /8 (.8) (.8) (.) (.) () () / (.) / (.) () () JE*00 JE*00 JE*000 JE*000 JT000* JT0600* JT060* JT0* / / (69) (8) (8) (89) (9) 80 (0) 80 (0) () (96) (96) () 66 () 0 (96) 0 (96) () (69) (8) (8) (89) 6/ (9.) 6/ (9.) 6/ (9.) / (0.8) 8/8 8/8 8/8 0/ (.) (.) (.) (66.) / / / (8.) (8.) (8.) (99.8) (8.) (8.) (8.) (.) () () () (6) JE*000 JE*0600 JE*0600 JE*0 JT080* JT000* JT0* JT600* FL FL (89) 000 (6) 0 (0) 600 () (08) () () () 660 (88) 080 (6) 90 () () (88) (6) () (89) 000 (6) 0 (0) 600 () / (0.8) 8/ (.6) / (6.) / (6.) 0/ (66.) /8 (9.) (.) (.) /8 /8 (99.8) (0.) (8.9) (8.9) (.) (.) (.) (.) 9 () (0) 60 (6) 66 (66) JE*0 JE*000 JE*600 JE*600 JT000* JT600* JT000* FL FL 6 FL 000 () 600 () 000 (08) (66) (6) (60) 0 (6) 0 () 980 (86) (6) () (86) 000 () 600 () 000 (08) 0/ (8.) 6/ (6.) 6/ (6.) (8.) (8.) (8.) 0/ (0.) / (08.) / (08.) 6 6 (9.) (9.) 0 (0) 60 (09) 60 (09) JE*000 JE*000 JE*000 *dd appropriate suffix (C6, C8, C0, F, ) to designate coalescer, particulate or adsorber. Note ue to continuing research and development specifications and dimensions are subject to change without notice. B C C B Clearance For Element Removal JW Series JT Series IRTEK PREMIUM PROUCTS FOR INUSTRY Patents issued: 6,099,60;,0,0;,099,6;,06,; other patents pending. The equipment indicated in the catalog is meant for use in operating compressed air driven apparatuses. t no time should any irtek equipment be used for breathing air situations unless all government regulations regarding breathing air are met. irtek, Smart Cycle, Cold Trap, StarWatch and PowerLoc are Registered Trademarks of Rayco Enterprises, Inc. B irtek 00 Rayco Enterprises, Inc. B irtek, Lancaster, New York Printed in U.S.. Brochure I # FIL Walden venue Lancaster, New York 086 Ph Fx airtek@airtek.com Member CGI COMPRESSEIR N GS R INSTITUTE