PRE FEASIBILITY REPORT

Transcription

1 PRE FEASIBILITY REPORT For NEW MANUFCTURING PLANT Of BHIMANI DYE CHEM INDUSTRIES Plot No. 2, Survey No. 316, At: Dhanot, Ta: Kalol, Dist: Gandhinagar, Gujarat.

2 CONTENTS Sr.No. Description 1. Executive Summary 2. Introduction of the Project/Background information 3. Project Description 4. Site Analysis 5. Planning Brief 6. Proposed Infrastructure 7. Rehabilitation and resettlement (R & R) Plan 8. Project Schedule & Cost Estimates 9. Analysis of Proposal (Final Recommendations) 1.0 EXECUTIVE SUMMARY 1.1 Company Profile Introduction M/S. Bhimani Dye Chem Industries is promoted by Darshan Suryakant Shah and The unit is located at Plot No. 2, Survey No. 316, Opp. Dharti Industrial Estate, At: Dhanot, Ta: Kalol, Dist: Gandhinagar, Gujarat. 1.2 Project Details Name of product with its quantity Sr. Product Name No. Group1. Intermediates 1. MUA 2. PAABSA 3. SPCP 4. N.W.Acid 5. Sodium Naphthionate 6. DASA Quantity (MT/Month) 75

3 7. FC Acid 8. Sulpho VS 9. OAVS 10. K-Acid Group 2. Dyes (Alternative Production) 1. Reactive Dyes 1. Reactive Black 8/HN 2. Reactive Black WNN/Black Mix 3. Reactive Black 5/B 4. Reactive Blue 222/BF 5. Reactive Blue 194/ Navy Blue ME2GL 6. Reactive Orange 12/Golden Yellow HR 7. Reactive Orange 13/H2R 8. Reactive Yellow 15/GR 9. Reactive Yellow 18/H4G 10. Reactive Yellow 42/FG 11. Reactive Yellow 145/Golden Yellow MERL 12. Reactive Yellow 160/ME4GL 13. Reactive Red 195/ ME4BL 14. Reactive Red 198/ RB 2. Direct Dyes 1. Direct Black 22/ VSF 2. Direct Red 31/ 12B 3. Direct Orange Direct Yellow Direct Yellow 11/ Paper Yellow R 6. Direct Violet 9/ BRILL Violet B 7. Direct Blue 86/ Turquoise Blue GL 8. Direct blue 1/ FF 3. Acid Dyes 1. Acid Blue 193/ Blue MTR 2. Acid Brown75/CR 3. Acid black 194/MSRL 4. Acid Blue Acid green Acid Red

4 7. Acid Yellow Solvent Dyes: 1. Solvent Blue Solvent Red Solvent Yellow Solvent Green 3 5. Food Colors: 1. Tartrazin 2. Sunset Yellow 3. Chocolate Brown 4. Ponceau 4R 1. Reactive Turquoise Blue 21/G 2. Reactive Orange 122/ ME2RL 3. Acid Violet 90/ Bordeaux MB 4. Acid Black 210/NT 6. Disperse Dyes: 1. Disperse Blue Disperse Orange Disperse Yellow Disperse Blue 79 75

5 1.3 Green Belt Development Company shall develop an effective green belt within the factory and on periphery of the factory. In addition to this, majority of the vacant land shall be planted with trees, shrubs and grasses. 1.4 Power & Fuel Requirement Energy: Source of power isdgvcl Fuel: Sr. No Stack attached To Steam Boiler - 1 (Capacity: 3 MT) Steam Boiler - 2 (Capacity: 3 MT) Hot Air Generator - 1 (10 lacs Kcal) Stack Height In Meter Type of Fuel Quantity APC System Coal/ lignite/ wood/ agro waste/ Coal/ lignite/ wood/ agro waste/ Coal/ lignite/ wood/ agro waste/ 7 MT/Day 7 MT/Day 4.8 MT/Day Multi Cyclone Dust collector Followed By Bag Filter Multi Cyclone Dust collector Followed By Bag Filter Multi Cyclone Dust collector Followed By Bag Filter 4. DG Set 11 Diesel 20 Liter/hr. ---

6 1.5 Water Requirement and Wastewater Generation & Treatment Water Consumption & wastewater Generation: Application Water Consumption (KL/Day) Waste water generation (KL/Day) Domestic 5 4 Gardening 0 Industrial Process Washing Boiler 50 5 Cooling 50 5 Scrubber Total

7 1.6 Air Pollution Source and Control Management The source of air pollution due to the project will be Flue gas emission. The source of flue gas emission will be from the stack attached to Proposed Boiler & Hot Air Generator. Type of Flue Gas Emission:- Sr. No Stack attached To Steam Boiler 1 (For Group1) (Capacity: 3 MT) Steam Boiler 2 (For Group2) (Capacity: 3 MT) Hot Air Generator (10 lacs Kcal) Flue Gas Emission Stack Height In Meter APC System Multi Cyclone Dust collector Followed By Bag Filter Multi Cyclone Dust collector Followed By Bag Filter Multi Cyclone Dust collector Followed By Bag Filter 4. DG Set Pollutants SPM SO 2 mg/nm 3 ppm < 150 mg/nm 3 < 100 ppm < 150 < 100 mg/nm 3 ppm < 150 < 100 mg/nm 3 ppm < 150 < 100 mg/nm 3 ppm NOX ppm < 50 ppm < 50 ppm < 50 ppm < 50 ppm Process Gas Emission Details: Sr. No. Stack attached To APCD System Stack Height Pollutants 1 Reaction vessel Two Stage Scrubber system 11 m HCl <= 20 mg/nm3 Cl2 <= 09 mg/nm3 2 Reaction vessel Two Stage Scrubber system 11 m NH3 <= 175 mg/nm3 3 Reaction vessel Two Stage Scrubber system 11 m SO2 <= 40 mg/nm3 4 Reaction vessel Scrubber system 11 m HCl <= 20

8 mg/nm3 5 Reaction vessel Scrubber system 11 m 6 Spray dryer Wet scrubber 11 m SO2 <= 40 mg/nm3 SPM <= 150 mg/nm3 1.7 Hazardous Waste Management Sr. No Type of Hazardous Waste Cat. No. Quantity Management ETP Sludge MT/Year Collection, Storage, Transportation, Disposal to TSDF site Iron Sludge MT/Year Discarded Bags/Containers/Drums Nos./Year Collection, Storage, Transportation, Disposal to TSDF site or Actual recycler. Used for packing of ETP waste or return back to supplier. Used Oil Liter/Year Storage into carboys and ultimately Reuse or sell to registered re refiners

9 2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION 2.1 Identification of the project and project proponent. In case of mining project, a copy of mining lease/letter of intent should be given. Identification of the project: Chemical Unit falls under Category 5 (f). Identification of the project proponent Name of Directors 1. Jignesh Jayesh Bhimani 2. Bhavin Jayesh Bhimani 3. Parin Jayesh Bhimani 2.2 Brief description of nature of the Project. We, M/s. BHimani Dye Chem Industries are going to do manufacturing activity at Plot No. 2, Survey No.316, Opp. Dharti Industrial estate, At: Dhanot, Ta: Kalol, Dist: Gandhinagar, Gujarat. Our product details are as follows. Sr. Product Name No. Group1. Intermediates 11. MUA 12. PAABSA 13. SPCP 14. N.W.Acid 15. Sodium Naphthionate 16. DASA 17. FC Acid 18. Sulpho VS 19. OAVS 20. K-Acid Group 2. Dyes (Alternative Production) 1. Reactive Dyes 15. Reactive Black 8/HN 16. Reactive Black WNN/Black Mix 17. Reactive Black 5/B 18. Reactive Blue 222/BF 19. Reactive Blue 194/ Navy Blue Quantity (MT/Month) 75

10 ME2GL 20. Reactive Orange 12/Golden Yellow HR 21. Reactive Orange 13/H2R 22. Reactive Yellow 15/GR 23. Reactive Yellow 18/H4G 24. Reactive Yellow 42/FG 25. Reactive Yellow 145/Golden Yellow MERL 26. Reactive Yellow 160/ME4GL 27. Reactive Red 195/ ME4BL 28. Reactive Red 198/ RB 2. Direct Dyes 9. Direct Black 22/ VSF 10. Direct Red 31/ 12B 11. Direct Orange Direct Yellow Direct Yellow 11/ Paper Yellow R 14. Direct Violet 9/ BRILL Violet B 15. Direct Blue 86/ Turquoise Blue GL 16. Direct blue 1/ FF 3. Acid Dyes 8. Acid Blue 193/ Blue MTR 9. Acid Brown75/CR 10. Acid black 194/MSRL 11. Acid Blue Acid green Acid Red Acid Yellow Solvent Dyes: 5. Solvent Blue Solvent Red Solvent Yellow Solvent Green 3 5. Food Colors: 5. Tartrazin 6. Sunset Yellow 7. Chocolate Brown 8. Ponceau 4R 120

11 5. Reactive Turquoise Blue 21/G 6. Reactive Orange 122/ ME2RL 7. Acid Violet 90/ Bordeaux MB 8. Acid Black 210/NT 6. Disperse Dyes: 5. Disperse Blue Disperse Orange Disperse Yellow Disperse Blue Based on the Proposed Products and location of our Project Site, our project is fall under Activity 5 (f) & category B. So, as per the MOEF notification dated 14 th September 2006 & its amendment letter, we have to apply for obtaining Environment Clearance to SEAC/ SEIAA, Gujarat. 2.3 Need for the project and its importance to the country and or region The objective is to be achieved by: Continuously reducing the Costs & improving Quality. To generate local employment 2.4 Demands-Supply Gap Based on our informal survey of the market with our current customers and various traders, we have found that there is a big potential for the range of the products that we are planning. These products will be an addition to the current range of our trading products. 2.5 Imports vs. Indigenous production Based on the current cost of indigenous raw materials and the non availability of some materials, No import will be done for any of our Raw Material. This will make us very competitive against imported finished products and we will be able to increase the export of our finished products. 2.6 Export possibility We shall explore the possibility of export the products. 2.7 Domestic/Export Markets We shall explore the possibility of domestic/export the products. 2.8 Employment Generation (Direct and Indirect) due to project. Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed project.

12 3.1 Project Description 3.2 Type of Project including interlinked and interdependent projects, if any. - Category: 5 (f) 3.3 Location (map showing general location, specific location and project boundary & project site layout) with coordinates. Map showing general location Details of alternate sites considered and the basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted. Major factors involved in the selection of site are listed below: Unit is located in Dhanot Site is very well connected by road Availability of sufficient land free from cultivation Availability of power evacuation facilities Availability of water for industrial use Modern infrastructure support and amenities as per with industrial estates in other global markets, including: Efficient transport facilities within the industrial estate to the city area. Environment-friendly zone. Uninterrupted power supply. 3.4 Size or Magnitude of Operation Sr. Product Name No. Group1. Intermediates 21. MUA 22. PAABSA 23. SPCP 24. N.W.Acid 25. Sodium Naphthionate 26. DASA 27. FC Acid 28. Sulpho VS 29. OAVS. K-Acid Quantity (MT/Month) 75

13 Group 2. Dyes (Alternative Production) 1. Reactive Dyes 29. Reactive Black 8/HN. Reactive Black WNN/Black Mix 31. Reactive Black 5/B 32. Reactive Blue 222/BF 33. Reactive Blue 194/ Navy Blue ME2GL 34. Reactive Orange 12/Golden Yellow HR 35. Reactive Orange 13/H2R 36. Reactive Yellow 15/GR 37. Reactive Yellow 18/H4G 38. Reactive Yellow 42/FG 39. Reactive Yellow 145/Golden Yellow MERL 40. Reactive Yellow 160/ME4GL 41. Reactive Red 195/ ME4BL 42. Reactive Red 198/ RB 2. Direct Dyes 17. Direct Black 22/ VSF 18. Direct Red 31/ 12B 19. Direct Orange Direct Yellow Direct Yellow 11/ Paper Yellow R 22. Direct Violet 9/ BRILL Violet B 23. Direct Blue 86/ Turquoise Blue GL 24. Direct blue 1/ FF 3. Acid Dyes 15. Acid Blue 193/ Blue MTR 16. Acid Brown75/CR 17. Acid black 194/MSRL 18. Acid Blue Acid green Acid Red Acid Yellow Solvent Dyes: 9. Solvent Blue Solvent Red

14 11. Solvent Yellow Solvent Green 3 5. Food Colors: 9. Tartrazin 10. Sunset Yellow 11. Chocolate Brown 12. Ponceau 4R 9. Reactive Turquoise Blue 21/G 10. Reactive Orange 122/ ME2RL 11. Acid Violet 90/ Bordeaux MB 12. Acid Black 210/NT 6. Disperse Dyes: 9. Disperse Blue Disperse Orange Disperse Yellow Disperse Blue Project Description with process details (a schematic diagram/flow chart showing the project layout, components of the project etc. should be given) Please refer Enclosure 09 in EC Application. 3.6 Raw material required along with estimated quantity, likely source, marketing area of final products. Mode of transport of raw materials and finished products. Please refer Enclosure 05 in Additional Attachments. 3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be briefly outlined. There will not resource optimization/recycling and reuse envisaged in the project. 3.8 Availability of water its source, energy/power requirement and source should be given. Power & Fuel Requirement Energy Power supply is available from DGVCL

15 Fuel Sr. Stack Height Type of Stack attached To No. In Meter Fuel Quantity APC System Coal/ Multi Cyclone 1. Steam Boiler - 1 lignite/ Dust collector 7 MT/Day (Capacity: 3 MT) wood/ agro Followed By waste/ Bag Filter Coal/ Multi Cyclone Steam Boiler - 2 lignite/ Dust collector 2. 7 MT/Day (Capacity: 3 MT) wood/ agro Followed By waste/ Bag Filter Coal/ Multi Cyclone Hot Air Generator - 1 lignite/ Dust collector MT/Day (10 lacs Kcal) wood/ agro Followed By waste/ Bag Filter 4. DG Set 11 Diesel 20 Liter/hr Quantity of wastes to be generated (liquid and solid) and scheme for their management/disposal. Source of water will be met through GIDC. Total water requirement will be 10 KL/Day & Total Waste water generation will be 8.4 KL/Day Schematic representations of the feasibility drawing which give information of EIA purpose.

16 ACTIVITIES RECONNAISSANCE SURVEY OF EXISTING PLANT MONITORING OF AIR, WATER & SOIL QUALITY & NOISE LEVELS. DATA ON METEOROLOGY SOCIO- ECONOMIC STATUS & BASIC AMENITIES. SITE VISITS BY AND OVERVIEW OF E. I. A. STUDIES INTRODUCTI ON BASELINE ENVIRONME NTAL STATUS SOCIOECONO MIC STATUS & INFRASTRUCT PROPOSED PLANT SOURCE OF ANNUAL REPORT MARKET ASSESSMENT FINANCIAL REPORT PROJECT REPORT ENVIRONMENTAL INFORMATION CENTRE CENTRAL GROUND WATER BOARD GUJARAT POLLUTION CONTROL BOARD (GPCB) PUBLIC HEALTH ENGINEERING DEPT. AGRICULTURE DEPARTMENT FOREST DEPARTMENT IRRIGATION DEPARTMENT EMPLOYMENT EXCHANGE HEALTH CENTER IDENTIFICATION & ASSESSMENT OF IMPACTS EVALUATION OF IMPACTS BY DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT, GREEN BELT IMPACTS METHODOLO GY OF IMPACT ENVIRONME NTAL MANAGEME NT PLAN FACILITY DESCRIPTION CONSEQUENCE ANALYSIS PREPARATION OF DISASTER MANAGEMENT PLAN RISK ANALYSIS STUDIES & DISASTER MANAGEMEN T PLAN SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR

17 4.0 Site Analysis 4.1 Connectivity Site is very well connected by road Availability of power evacuation facilities Availability of water for industrial use 4.2 Land Form, Land Use and Land Ownership It will be incorporated in EIA Studies. 4.3 Topography (along with map) Atteched 4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area under CRZ)), shortest distances from the periphery of the project to periphery of the forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette notification should be given. It will be incorporated in EIA Studies. CRZ Clearance is not applicable to us. 4.5 Existing Infrastructure Existing Infrastructures facilities are listed below: Site is very well connected by road Proximity to Raw Material suppliers Availability of sufficient land free from cultivation. Availability of power evacuation facilities 4.6 Soil Classification It will be incorporated in EIA Studies. 4.7 Climatic data from secondary sources. our own weather station. 4.8 Social infrastructure available. Depending on the growth of the company the required social infrastructure will be provided. 5.0 Planning Brief 5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country planning/development authority classification.

18 Type of Industry: Dyes Manufacturing Industry 5.2 Population Projection We will include in EIA Report. 5.3 Land use planning (breakup along with green belt etc.) 5.4 Assessment of Infrastructure Demand (Physical & Social) Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed project. Social Welfare Cordial relation with the industry shall be established and representation shall be made to villagers help for creation of facilities related to health, education, etc. 5.5 Amenities/Facilities It will be incorporated in the EIA Studies. 6.0 Proposed Infrastructure 6.1 Industrial Area (Processing Area) Processing Area (Processing Zone, and Utility Area) Please refer Plant Layout. - Enclosure -16 in additional details. 6.2 Residential Area (Non Processing Area) Non Processing Area (Green belt, Raw material storage area, Finished storage area, Open space) Please refer plant Layout- Enclosure -16 in additional details. 6.3 Green Belt Company shall develop an effective green belt within the factory and on periphery of the factory. In addition to this, majority of the vacant land shall be planted with trees, shrubs and grasses. 6.4 Social Infrastructure Depending on the growth of the company the required social infrastructure will be provided. 6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc) Site is very well connected by road & railway 6.6 Drinking water Management (Source & Supply of water) Water requirement will meet through the Bore well. 6.7 Sewage System

19 Sewage pipes would be laid in entire company for the removal and disposal of mainly nonharmful liquid wastes from the offices, canteen and domestic waste coming from different sections. These liquid wastes would be treated (If required) and disposed by septic tank and soak pit. 6.8 Solid Waste Management Details of Hazardous Waste Generation & Disposal Sr. No Stack attached To Steam Boiler - 1 (Capacity: 3 MT) Steam Boiler - 2 (Capacity: 3 MT) Hot Air Generator - 1 (10 lacs Kcal) DG Set Stack Height In Meter Type of Fuel Coal/ lignite/ wood/ agro waste/ Coal/ lignite/ wood/ agro waste/ Coal/ lignite/ wood/ agro waste/ Quantity 7 MT/Day 7 MT/Day 4.8 MT/Day APC System Multi Cyclone Dust collector Followed By Bag Filter Multi Cyclone Dust collector Followed By Bag Filter Multi Cyclone Dust collector Followed By Bag Filter 11 Diesel 20 Liter/hr Power Requirement & Energy: Power will be met from DGVCL 7.0 Rehabilitation and Resettlement (R & R) Plan 7.1 Policy to be adopted (central/state) in respect of the project affected including home oustees, land ouatees and landless laborers (a brief outline to be given R & R policy is not applicable to this project. There shall be no displacement of any population in project area.

20 8. Project Schedule & Cost Estimates 8.1 Likely date of start of construction and likely date of completion (Time schedule for the project to be given). 8.2 Estimated Project cost along with analysis in terms of economic viability of the project. project cost is Rs. 4.5 Cr. 9. Analysis of Proposal (Final Recommendations) 9.1 Financial and social benefits with special emphasis on the benefit to be local people including tribal population, if any, in the area. Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed project. Social Welfare shall be done. Cordial relation with the industry shall be established and representation shall be made to villagers help for creation of facilities related to health, education, etc.