Jotun Super Durable 2903, Jotun Boya San. ve Tic. A.S.

Transcription

1 ver ENVIRONMENTAL PRODUCT DECLARATION in accordance with ISO 14025, ISO and EN Owner of the declaration: Program operator: The Norwegian EPD Foundation Publisher: The Norwegian EPD Foundation Declaration number: 1(3' (1 Registration number: 1(3' (1 ECO Platform reference number: Issue date: Valid to: Jotun Super Durable 2903, Jotun Boya San ve Tic AS wwwepd-norgeno NEPD EN Jotun Super Durable 2903, Jotun Boya San ve Tic AS 1/8

2 General information Product: Owner of the declaration: Jotun Super Durable 2903, Jotun Boya San ve Tic AS Contact person: Anne Lill Gade Phone: Program operator: Manufacturer: The Norwegian EPD Foundation Pb 5250 Majorstuen, 0303 Oslo Phone: Declaration number: 1(3' (1 Place of production: Jotun Boya San ve Tic AS, Organize Sanayi Bolgesi, GOP Mahallesi, Ulusoy Cad, No:8, Cerkezköy Tekirdag, Turkey ECO Platform reference number: Management system: ISO 9001:2008 Certificate nr: , ISO 14001:2004 Certificate nr , OHSAS 18001:2007 Certificate nr: This declaration is based on Product Category Rules: Organisation no: CEN Standard EN 15804:2012+:2013 serves as core PCR Product descriptions and scenarios are based on IBU PCR Part B for coatings with organic binders This also applies for inorganic coatings Statement of liability: Issue date: The owner of the declaration shall be liable for the underlying information and evidence EPD Norway shall not be liable with respect to manufacturer information, life cycle assessment data and evidences Valid to: Declared unit: Year of study: 1 Jotun Super Durable 2903, Jotun Boya San ve Tic AS 2017 Declared unit with option: Comparability:,,, EPD of construction products may not be comparable if they not comply with EN and seen in a building context Functional unit: Author of the Life Cycle Assessment: The declaration is developed using eepd v20 Approval: Company specific data are: Verification: Collected/registered by: Anne Elisabeth Thorstensen Internal verification by: Anne Lill Gade Approved: Independent verification of data, other environmental information and the declaration according to ISO14025:2010, 813 and 814 External Third party verifier: Sign Sign Senior Research Scientist, Anne Rønning (Independent verifier approved by EPD Norway) NEPD EN Jotun Super Durable 2903, Jotun Boya San ve Tic AS 2/8

3 Product Product description: This lead-free TGIC-free powder coating is specifically designed to meet stringent requirements of the construction industry It provides longevity to the projects and building components by ensuring high levels of gloss retention, colour stability and corrosion protection along with aesthetic performance This powder enables efficient application and provides uniform flow and attractive finish even after recycling These products are highly recommended to meet gloss retention and colour stability requirements Primary areas of application are architectural aluminium extrusions and claddings When screen printing or sealants are used, it is advised to run separate trials to ensure compatibility and to meet the required performance criteria Product specification Powder coating is applied in air-and-powder mix in a strictly controlled factory process using electrostatic gun and a high temperature curing oven to create film Virtually no VOCs are released in the process compared to traditional liquid paints Unused or oversprayed powder can be recycled with minimal wastage, and disposal is easy and safe In addition, all Jotun Powder Coatings' products are lead-free The material composition of the declared product is given below: Materials Additive 1-3% Binder % Filler 5-10 % Pigment 3-5% Titanium dioxide 1-3% Solvent < 01 % Technical data: Density: g/cm³ Film thickness: µm Recommended curing time: 10 minutes Recommended curing temperature: 200 C The worst case formulation based on hazard is used for this EPD to cover all colors of the product with lower hazards The colour of the worst case formulation is Sage Brown The product packaging is based on an average packaging size of a carton box with plastic liner This product is certified according to Qualicoat Class 2 and GSB Master standard, and has weathering performance in line with AAMA 2604 The approval is specific to colour and local Jotun Powder Coatings unit For safety, health and environmental conditions, see the Safety Data Sheet for the declared product on wwwjotuncom For information on technical data, application and use of the product, see the Technical Data Sheet for the declared product on wwwjotuncom Market: Turkey Reference service life, product The reference service life of the product is highly dependent on the conditions of use This product is backed by a 25-year product warranty system when used on an architectural aluminium substrate, subject to terms and conditions Estimated service life, object The coated object is not declared LCA: Calculation rules Declared unit: 1 Jotun Super Durable 2903, Jotun Boya San ve Tic AS Cut-off criteria: All major raw materials and essential energy is included The production process for raw materials and energy flows with very small amounts (less than 01 % dry matter) are not included In total, more than 99% of the material input is included This cut-off rule does not apply for non-energy related emissions (such as wastes, hazardous materials and substances) Allocation: The allocation is made in accordance with the provisions of EN Incoming energy, water and waste production in-house is primarily allocated equally among all products through mass allocation Specific allocation was performed for certain waste flows according to information provided by the site manager VOC emissions have been allocated entirely to the production of solvent based paints Effects of primary production of recycled materials is allocated to the main product in which the material was used The recycling process and transportation of the material is allocated to this analysis Data quality: The CEPE database is used as basis for the raw material composition Specific data for the product composition and raw material amounts has been provided by the manufacturer and represents the production of the declared product Production site data was collected in 2015 Representative data from ecoinvent v32 was used for other processes The data quality for the material input in is presented in tabular form Materials Packaging Ecoinvent 32 Alloc Rec Source Data quality Year 2015 Pigments and Fillers Additives Ecoivent 32 Alloc Rec 2015 CEPE RM v Binders and Resins CEPE RM v Others CEPE RM v Pigments and Fillers CEPE RM v NEPD EN Jotun Super Durable 2903, Jotun Boya San ve Tic AS 3/8

4 System boundary: The flowchart in the figure below illustrates the system boundaries for the analysis, in accordance with the modular principle of EN The analysis is a cradle-to-gate ( - ) study, with option transport to market Additional information: Jotun Super Durable 2903 contributes to the following LEED v4 credits: MR credit: Building product disclosure and optimization - Environmental Product Declaration, Option 1 Environmental Product Declaration (EPD), Product-specific Type III EPD - Material Ingredients, Option 2: Material Ingredient Optimization, International Alternative Compliance Path - REACH optimization The product has fully inventoried chemical ingredients to 100 ppm and do not contain substances on the REACH Authorization list Annex XIV, the Restriction list Annex XVII and the SVHC candidate list, (the version in effect in June 2013 ) SS Credit: Heat Island Reduction (ASTM E 1980) - Option 1: Nonroof and Roof 12a: High-reflectance roof (Steep-sloped roof) 12b: High-reflectance roof (Low-sloped roof) - Option 2: Parking under Cover The following colors of the Cool Shades Collection complies: Arc: 12a;2 Couronne: 12a;2 Dayspring: 12a;2 Equinox: 12a;2 Meridian: 12a;12b;2 Sepia: 12a;2 Sun path: 12a;12b;2 NEPD EN Jotun Super Durable 2903, Jotun Boya San ve Tic AS 4/8

5 LCA: Scenarios and additional technical information The following information describe the scenarios in the different modules of the EPD is the only module declared after the factory gate, as described below Transport from production place to user () Capacity utilisation (incl Type of vehicle return) % Truck Europe, 53,0 % EURO 3 Type Truck Distance km Fuel/Energy consumption (l/t) 287 0, ,90 Railway Boat Other Transportation Assembly (A5) Use (B1) Auxiliary Water consumption m3 Electricity consumption kwh Other energy carriers Material loss Output materials from waste treatment Dust in the air VOC emissions Maintenance (B2)/Repair (B3) Replacement (B4)/Refurbishment (B5) Maintenance cycle* Replacement cycle* kwh Auxiliary Electricity consumption Other resources Replacement of worn parts * Described above if relevant Water consumption m3 Electricity consumption kwh Other energy carriers Material loss VOC emissions Operational energy (B6) and water consumption (B7) End of Life (C1, C3, C4) Water consumption m3 Hazardous waste disposed Electricity consumption kwh Collected as mixed construction waste Other energy carriers Reuse Power output of equipment kw Recycling Energy recovery To landfill Transport to waste processing (C2) Capacity utilisation (incl Type of vehicle return) % Type Distance km Fuel/Energy consumption Truck Railway Boat Other Transportation NEPD EN Jotun Super Durable 2903, Jotun Boya San ve Tic AS (l/t) 5/8

6 LCA: Results System boundaries (X=included, =module not declared, MNR=module not relevant) End of life stage B3 B4 B5 B6 B7 C1 C2 C3 C4 Transport Repair Use Disposal B2 Waste processing B1 Deconstruction demolition A5 X Operational water use X Operational energy use X Replacement Transport X Maintenance Manufacturing Assembly Transport Raw materials Refurbishment User stage Beyond the system bondaries Reuse-RecoveryRecyclingpotential Construction installation stage Product stage D Environmental impact Parameter GWP CO2 -eq 4,71E+00 1,86E-01 4,58E-01 2,69E-02 ODP CFC11 -eq 6,28E-07 8,25E-09 5,25E-09 POCP C2H4-eq 2,15E-03 3,50E-05 9,33E-05 4,96E-06 AP SO2 -eq 1,86E-02 1,00E-03 2,32E-03 1,41E-04 EP PO43-4,44E-03 2,29E-04 1,25E-03 3,29E-05 ADPM Sb -eq 1,51E-05 2,00E-07 2,98E-07 4,93E-08 ADPE 9,09E+01 3,08E+00 5,32E+00 4,45E-01 -eq GWP Global warming potential; ODP Depletion potential of the stratospheric ozone layer; POCP Formation potential of tropospheric photochemical oxidants; AP Acidification potential of land and water; EP Eutrophication potential; ADPM Abiotic depletion potential for non fossil resources; ADPE Abiotic depletion potential for fossil resources Reading example: 9,0 E-03 = 9,0*10-3 = 0,009 NEPD EN Jotun Super Durable 2903, Jotun Boya San ve Tic AS 6/8

7 Resource use Parameter RPEE 3,85E+00 4,17E-02 7,89E-01 6,20E-03 RPEM 1,42E+00 1,39E-02 9,47E-03 2,13E-03 TPE 5,27E+00 5,56E-02 7,99E-01 8,34E-03 NRPE 1,01E+02 2,90E+00 5,35E+00 4,20E-01 NRPM TRPE 1,01E+02 2,90E+00 5,35E+00 4,20E-01 SM RSF NRSF W m3 3,69E-01 6,98E-04 1,65E-03 1,01E-04 RPEE Renewable primary energy resources used as energy carrier; RPEM Renewable primary energy resources used as raw materials; TPE Total use of renewable primary energy resources; NRPE Non renewable primary energy resources used as energy carrier; NRPM Non renewable primary energy resources used as materials; TRPE Total use of non renewable primary energy resources; SM Use of secondary materials; RSF Use of renewable secondary fuels; NRSF Use of non renewable secondary fuels; W Use of net fresh water Reading example: 9,0 E-03 = 9,0*10-3 = 0,009 End of life - Waste Parameter HW 1,46E-03 1,50E-06 2,32E-06 NHW 1,24E+00 2,61E-01 1,31E-01 3,79E-02 RW 2,41E-07 HW Hazardous waste disposed; NHW Non hazardous waste disposed; RW Radioactive waste disposed Reading example: 9,0 E-03 = 9,0*10-3 = 0,009 End of life - Output flow Parameter CR MR 3,33E-03 MER 2,78E-02 EEE ETE CR Components for reuse; MR Materials for recycling; MER Materials for energy recovery; EEE Exported electric energy; ETE Exported thermal energy Reading example: 9,0 E-03 = 9,0*10-3 = 0,009 NEPD EN Jotun Super Durable 2903, Jotun Boya San ve Tic AS 7/8

8 Additional requirements Greenhouse gas emissions from the use of electricity in the manufacturing phase National production mix from import, low voltage (production of transmission lines, in addition to direct emissions and losses in grid) of applied electricity for the manufacturing process () Electricity mix Electricity, Turkey (kwh) Data source Ecoinvent 32 Alloc Rec Amount 696,75 g CO2-ekv/kWh Dangerous substances The product contains no substances given by the REACH Candidate list RU WKH 1RUZHJLDQ SULRULW\ OLVW Indoor environment Jotun powder coatings do not emit volatile organic substances (VOC) after application Bibliography ISO 14025:2010 Environmental labels and declarations - Type III environmental declarations - Principles and procedures ISO 14044:2006 Environmental management - Life cycle assessment - Requirements and guidelines EN 15804:2012+:2013 Environmental product declaration - Core rules for the product category of construction products ISO 21930:2007 Sustainability in building construction - Environmental declaration of building products IBU PCR Part B: Requirements on the EPD for Coatings with organic binders v14, September 2016 Vold et al (2017) EPD and LCA tool for Jotun - Technical description and bacround information, OR 0117, Ostfold Research, Fredrikstad 2017 CEPE v30 Raw materials LCI database for the European coatings and printing ink industries ecoinvent v32 Alloc Rec, Swiss Centre of Life Cycle Inventories USGBC: LEED v4 for BUILDING DESIGN AND CONSTRUCTION Regulation (EC) No 1907/2006 of the European Parliament and of the Council on the Registration, Evaluation, Authorisation and Restriction of Chemicals (REACH) Annex XVII-Restriction list; Annex XIV-Authorisation list; Candidate List of substances of very high concern for Authorisation (published in accordance with Article 59(10) of the REACH Regulation) Program operator and publisher Phone: The Norwegian EPD Foundation Post Box 5250 Majorstuen, 0303 Oslo post@epd-norgeno 0303 Oslo Norway web: wwwepd-norgeno Owner of the declaration Hystadveien Sandefjord Author of the Life Cycle Assessment Ostfold Research Stadion Kråkerøy NEPD EN Jotun Super Durable 2903, Jotun Boya San ve Tic AS Phone: Fax: web: Phone: Fax: web: annelillgade@jotunno wwwjotunno post@ostfoldforskningno wwwostfoldforskningno 8/8