in food and beverage

Transcription

1 in food and beverage

2 in food industry A yoghurt production line best illustrates the critical control points where products are transferred, dosed and processed by our pumps, heat exchangers, mixers, valves and other process equipment. Apart from dairy, we have been working with customers in convenience food, bakeries and confectionery, meat, oils and fats, winery, beer production and beverages for decades. Milk powder addition Collection tank Homogeniser Separator Pre-heater Pre-heater Starter culture Incubation tank Incubation tank Cooler Heat holder Heater Buffer tank Cooler Tank with fruits Culture tank Syrup tank Tank with flavouring Culture tank Mixer Stirring yoghurt Filling machine Incubation chamber Waste water Wastewater treatment forms an integral part of many applications in the process industry. Our solutions may include a combination of progressive cavity pumps, AODD pumps, hose pumps, grinders and munchers. Your production process is marked by critical control points where different fluids are pumped, mixed, injected and filtered. Too often the role these points play in process performance is underestimated. To get the very best from your process, all the individual parts should work in harmony. In the chart that follows, those critical fluid handling points are marked with a red symbol. You may only need to consider performance, dimensions and material specifications of the pump; alternatively you might also need to evaluate the pumping technology, safety issues or compatibility with upstream and downstream systems as well as overall process control matters.

3 MDL Lobe pumps from SPX Waukesha Designed for homogenous, non-abrasive transfer. Smooth flow with gentle product handling. Simple maintenance with unique rotor attachment. Flows up to 124m 3 /hr and 10 bar discharge pressure. Transfer pumps Single-stage centrifugal pumps PUMA+ Designed specifi cally for standard duty applications in the food, dairy, brewery and beverage industries. Low installation costs / Stringent hygiene standards. Pump range comprises 3 basic pump confi gurations offering heads up to 7.8 bar (50 Hz), flow rates up to 135 m 3 /hr (50 Hz), and system pressure up to 16 bar. W+ Centrifugal Pump Series Built for heavy-duty & high efficiency applications. Self-priming / High Pressure / Multistage / Inducer. One-piece impeller/shaft eliminates vibration issues. 5-bladed impeller with deeper eye improves NPSHr. Flows up to 320m 3 /hr and 10 bar discharge pressure. Drum Pumps from Flux-Geräte For IBC, drum & barrel type transfer. Easily portable. Variety of tube lengths, motor types & accessories. Axial Flow propeller designs for < 1000cPs liquids. Up to 240 LPM pulsation free delivery. Progressive cavity style for high viscosity liquids. Flows up to 50 LPM and 8 bar discharge pressure.

4 Transfer pumps DW positive displacement pumps Designed for ultra-hygienic applications. Pump range of 26 models with capacities rom 3 liters/100 revs to 1,016 liters /100 revs and pressures up to 30 bar. All productcontact parts are made from AISI 316L stainless steel and all elastomers comply with FDArequirements. process pumps & EQUIPMENT Universal Series pumps from SPX Waukesha Highly efficient Circumferential Piston pumps. Used for delicate or difficult process applications. Non-galling rotors (WCB patented alloy 88 material). Variety of assembled pumps stocked in The Netherlands. Flows up to 102m 3 /hr & 34.5 bar discharge pressure. DELTA SV and SVS Butterfly Valves Including Butterfly, Single Seat, Mixproof, Ball, Aseptic, Regulating and Process Valves. Built to the highest hygienic and aseptic standards and designed for CIP use. Ehedg, 3A, PMO & FDA approved APV Valves are modular, adaptable & easy to maintain. Control unit options include Direct Connect, AS Interface, Valve-Net DeviceNet, Valve-Net Profibus. C Series Eccentric Disc pumps from PSG Mouvex Eccentric disc motion has a low shear effect on fluid. Sealless design (without magnets) eliminate leaks. Compressor effect partially clears discharge line. Self-priming capabilities and able to run dry. Flows up to 18m 3 /hr & 5 or 9 bar discharge pressure

5 Hygienic Series AODD pumps from PSG Wilden Saniflo range uses Pro-Flo X air distribution system. Flow-through design gives larger solids easy passage. Available with ball, mushroom or flap valves. Flows up to 52m 3 /hr & 8 bar discharge pressure. process pumps & EQUIPMENT Tubular Heat Exchangers Specifically designed for heating of CIP/water applications, but also suitable for general cooling and heating applications. Working temperatures up to 545 F/285 C. Design pressures to 871 psig/60 bar. Can handle high viscosity products. Resistant to fouling. Gasket Plate Heat Exchangers Widely used for general heating, cooling and pasteurization of dairy, beverage, brewery and processed food products. They are suitable for low to medium viscous products providing operational reliability and efficient heat transfer. Scraped Surface Heat Exchangers Product integrity is protected as blades continually scrape transfer surface, increasing heat transfer. Large product area /volume ratio = High efficiencies. Build variations increase product mixing & reduce mechanical heat transfer or product channelling on sticky or very viscous liquids.

6 In-line mixers DAR in-line mixer for continuous mixing of different liquid combinations, mixing of high viscosity products and other substances and in-line emulsification to achieve homogeneous, liquid free and blended product is required. Capacity Up to 6,000 kg/h. process pumps & EQUIPMENT High-pressure homogenizers fromspx APV The APV 110T homogeniser is a three-plunger, reciprocating pump, fitted with a single-stage homogenising valve (two-stage optional) with manually adjustable hydraulic actuators. The APV 110T incorporates a durable slow speed Power End in a low and compact design, mounted on a concrete sub-frame that reduces vibrations and noise. Static mixers TPX static mixer for continuous mixing of different combinations of liquids, gasses, and particles. It can be used for both pre-and post-mixing. Capacity up to 110,000 l/hour and low energy consumption. Laboratory homogenizers Single-plunger, positive displacement pump equipped with a versatile homogenizing valve assembly, specifically designed for laboratory or pilot-plant use. Two units available with operating pressures of 1000 bar and 2000 bar with nominal capacities of 22 l/h and 11 l/h respectively.

7 process pumps Peristaltic hose pumps from realax Suitable for abrasive and shear sensitive fluids. Excellent at preserving delicate solids in a liquid. Accurate for dosing or metering applications. Suction lift and Dry Run capabilities, easy to MIP. Flows up to 36m 3 /hr and 15 bar discharge pressure. Dosing pumps Bran + Luebbe dosing pumps from SPX Technologies Precise & repeatable: <0.5%. Suitable for liquids with solids (limited sizes & %). Multi-stream dosing using a multi-headed pump. Fully automated if using electric stroke adjuster. Built with pre-diaphragm-failure warning system. Flows starting at 1.6 LPH (@50Hz, full stroke). Gear metering pumps from Pompe Cucchi Intermeshing gears with an accuracy of <0.5%. Suitable for liquids with higher viscosities & SG. Not suitable for liquids with solids. Build options include integrated pressure relief. Flows from 1 LPH (10rpm). Max pressure: 20bar.

8 AxFlow in Europe AHQ/S/EN-IR/0439/0515 fluidity.nonstop is a registered trademark of the AxFlow Group AxFlow Ltd. Unit 3, 10B Stadium Business Park, Ballycoolin Road, Dublin 11. Tel: ; Fax: ; info@axflow.ie ; fluidity.nonstop is our promise and our commitment to offer service, product quality, performance and expertise the like of which has not been seen before. We are Europe s leading source of pumps and pump expertise for the waste water and we intend to maintain that position by working fluidly, and ceaselessly, to bring you the best.