INDUSTRIAL ENERGY TECHNOLOGY CONFERENCE

Transcription

1 TWENTY-FIFTH NATIONAL INDUSTRIAL ENERGY TECHNOLOGY CONFERENCE May 13-16,2003 Adam's Mark Hotel Houston, Texas W. D. Turner Conference Director Host Energy Systems Laboratory Texas A&M University Sponsors American Chemistry Council Armstrong International, Inc. Global Energy Partners & EPRI Spirax Sarco, Inc. Texas State Energy Conservation Office U.S. Department of Energy Portions or all of this book may be copied with the permission of the authors and Texas A&M only. The statements and conclusions contained herein do not necessarily reflect the statements and conclusions of Texas A&M University, the Texas Engineering Experiment Station and the Energy Systems Laboratory. UB/TIB Hannover Admission to Texas A&M University and any of its sponsored programs is open to qualified individuals regardless of race, color, religion, sex, age, national origin, or educationally unrelated handicaps.

2 TABLE OF CONTENTS Plant Wide Energy Management & Optimization "Teamwork plus Technology Equals Reduced Emissions, Reduced Energy Usage and Improved Productivity for an Oil Production Facility," Garth Booker, Suncor and James Robinson, Automation Applications Inc, LLC 1 "Industrial Powerhouse Optimization in the Deregulated Electricity Marketplace," Paul D. Hughes and William F. Bailey, E. I. du Pont de Nemours and Company, Inc 11 "Optimizing the Day to Day Operation of Utility Systems," Alan Eastwood and Chris Bealing, Linnhoff March 21 Compressed Air Systems "Compressed Air 101: Getting Compressed Air to Work," J. J. Burke and Eric G. Bessey, SAV-AIR, LLC (Abstract Only) 31 "Power Characteristics of Industrial Air Compressors," Chris Schmidt and Kelly Kissock, University of Dayton 33 "Compressed Air Energy Savings: SAV-AIR Monitor and Control System and the PNW Compressed Air Challenge," Kenneth J. Anderson, Northwest Energy Efficiency Alliance, Bill Annen, SAV-AIR, LLC, and Steven Scott, MetaResource Group 43 "Using Compressed Air Efficiency Projects to Reduce Peak Industrial Electric Demands: Lessons Learned," John Skelton, Xenergy(Abstract Only) 53 Equipment Issues in Energy Conservation -1 "Flare System Optimization," Robert Aegerter, Equistar Chemicals, L.P 55 "Recent VOC Control Test Data for a Reactive VOC Converter - Scrubber System for Non-Thermal Control of VOCs," Mike McGinness, EcoShield Environmental Systems, Inc 59 "Comparing Two Types of Magnetically-Coupled Adjustable Speed Drives with Variable Frequency Drives in Pump and Fan Applications," Kenneth J. Anderson, Northwest Energy Efficiency Alliance and William D. Chvala, Jr., Pacific Northwest National Laboratory 69 "Implementation Of An Integrated Energy Information System In A Large University Campus," John R. McBride, New Horizon Technologies, LLC, Larry Schuster, University of New Mexico, and Don Rickey, Square D Power Management Operations 77

3 Big View Energy Issues "The New Energy Management Frontier: The Critical Role of a Systematic Management Approach in Making Technology Improvements Successful," Jon Feldman, Hatch Consulting 85 "Energy, Cost-Savings, and Pollution-Reduction Impacts of Industrial Programs Sponsored by the U.S. Department of Energy," Steven A. Weakley, Pacific Northwest National Laboratory and Kenneth Friedman, U.S. Department of Energy 91 "State Level Analysis of Industrial Energy Use," R. Neal Elliott, Anna Monis Shipley, and Elizabeth Brown, the American Council for an Energy Efficient Economy 99 "A New System of Energy Intensity Indicators for the U.S. Economy Focus on Manufacturing," Joseph M. Roop, Pacific Northwest National Laboratory 107 "Electric Power Interruption Cost Estimates for Individual Industries, Sectors, and the U.S. Economy," Patrick J. Balducci, Joseph M. Roop, Lawrence A. Schienbein, John G. DeSteese, and Mike R. Weimar, the Pacific Northwest National Laboratory 109 Future Power Choices "Phantom Power: The Status of Fuel Cell Technology Markets," Anna Monis Shipley and R. Neal Elliott, American Council for an Energy Efficient Economy 119 "State Opportunities for Action: Review of States' Combined Heat and Power State Activities," Elizabeth Brown, Kalon Scott, and R. Neal Elliott, American Council for an Energy Efficient Economy 129 "Transmission Matter Now: How Will Power Market Regulations Impact the Industrials' Power Supply Costs and Reliability?" Fred James, Husam Beidas, and Robert Fox, Pace Global Energy Services 137 Steam Systems "Cash Flow Impacts of Industrial Steam Efficiency," Christopher Russell, Alliance to Save Energy 141 "SteamMaster: Steam System Analysis Software," Greg Wheeler, Oregon State University 151 "The Steam System Assessment Tool (SSAT): Estimating Steam System Energy, Cost, and Emission Savings," Anthony Wright, Oak Ridge National Laboratory, Chris Bealing, Alan Eastwood and Richard Tainsh, Linnhoff March, Glenn Hahn, Spirax Sarco, Inc., and Greg Harrell, the University of Tennessee - Knoxville 157

4 "A Case Study of Steam System Evaluation in a Petroleum Refinery," Nevena Iordanova and Ven V. Venkatesan, Armstrong Service Inc " "Strategies in Optimizing Condensate Return," Debbie Bloom, Ondeo Nalco Company 179 American Chemistry Council Award Winners "Significant Energy Reductions Due to Improved Heater Operations," Trobie T. Handy, Robert E. Kelcher, and Travis A. Bond, E. I. DuPont de Nemours & Co. Inc 183 "Optimization of Operation of a Cogeneration Unit," Eugene W. Salonek Jr., E. I. DuPont Victoria, Texas 183 "Energy Savings by the Use of Key Energy Variables," M. L. Merrifield, ExxonMobil Chemical Company 183 "Morris Plant Steam System Improvements," Robert A. Aegerter, Equistar Chemicals, LP 183 Energy Cost Reduction Opportunities "Motorola's Exhaust Optimization Program: Tracer Gas Application for Gas Panel Enclosures," Harold R. Myart, Jr. and Robert Camacho, Motorola Inc 185 "Energy Efficiency Improvements and Cost Saving Opportunities in the Corn Wet Milling Industry," Christina Galitsky and Ernst Worrell, Lawrence Berkeley National Laboratory 191 "Energy Conservation Opportunities in Hydrocarbon Resin Manufacturing Facilities," Ahmad R. Ganji, Bryan Hackett, and Sandra Chow, Base Energy, Inc, Robert Lonergan and John Wimer, Neville Chemical Company (Abstract Only) 201 "Savings Opportunities in the Restructured Texas Electric Market," Paul Smolen and Marilyn Fox, Fox, Smolen & Associates (Abstract Only) 203 Outsourcing Energy Activities "Parameter Estimation for Gas Turbine Fault Detection Using Neural Networks," Steven D. Gabel, Honeywell Laboratories 205 "Advances in Energy Efficiency, Capital Cost, and Installation Schedules for Large Capacity Cooling Applications Using a Packaged Chiller Plant Approach," Thomas L. Pierson, Turbine Air Systems, Ltd. and John S. Andrepont, The Cool Solutions Company 213 Equipment Issues in Energy Conservation -2 "Build, Own, Operate and Maintain (BOOM) Boiler Systems," Tom Henry, Armstrong Service, Inc (Abstract Only) 217

5 "Outsourced Energy Management - A Trustee Approach," David F. Ciarlone and Thomas W. O'Connor, Pace Global Energy Services, LLC 219 Labs 21 Program "Labs21: Improving the Environmental Performance of U.S. Laboratories," Paul Mathew, Lawrence Berkeley National Laboratory : 229