GB LOW-NOx POWER BURNER. Stable, Efficient, Low Emissions

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1 GB LOW-NOx POWER BURNER Stable, Efficient, Low Emissions BURNERS FLARES INCINERATORS PARTS & SERVICE

2 GB LOW-NOx POWER BURNER ZEECO ARGS High Energy Ignition (HEI) System One powerful choice in boiler burners. Zeeco designs and manufactures the most advanced combustion solutions for power and steam generation facilities across the globe. It s a bold statement but one we back up with more than three decades of innovative engineering and thousands of installations. Operators worldwide trust Zeeco to engineer power burners that simply work smarter, more safely and with a lower cost of ownership. Zeeco maintains offices on virtually every continent to address the complex challenges of power, process and energy industries. Simple solutions. Exceptional results. Zeeco engineers its GB firing systems to solve complex issues, simply. The ZEECO GB burner is designed to be specifically compatible with your boiler and operational requirements. Easy to install for both new and retrofit applications in any boiler, the GB series operates efficiently with lower excess air and lower FGR requirements, while still delivering exceptional low-nox performance. With easy installation and no moving parts, Zeeco s GB burner is engineered for quick startups typically completed in a week with little to no field adjustment. ZEECO GB Low-NOx Power Burners True flexibility. Zeeco s GB burner was designed around the concept of true flexibility. The GB fires a wide variety of fuels, including natural gas and liquid fuels, and can be equipped for both multi-fuel applications or as firing support for low-btu fuels. The Zeeco GB burner eliminates the need for special burner management systems or combustion control systems because its simple controls are used for all applications. You benefit from total combustion customization and true flexibility in both new or retrofit projects. The extras aren t extra here. Zeeco employs the latest advancements in physical air flow modeling and CFD to model your specific operating and firing conditions against the actual equipment design, allowing us to accurately simulate combustion air, flame behavior and interaction under various firing conditions, fuel types, and flows. The result? A system with superior results and lower cost of ownership. The same commitment to excellence applies to our complete combustion testing process. Zeeco s Combustion Research and Test Facility was the first in the world to become ISO certified, and our staff strives to stay ahead of rapidly changing regulations and emissions requirements on both the local and national levels.

3 Burner Management Systems Design Features Higher efficiency: Lower excess air and FGR, lower CO2 footprint and less boiler impact with lower capital cost Wide variety of fuels: Designed to fire fuels from natural gas, #6/#2 fuel oils, to low-btu gases (blast furnace gas/ coke oven gas), opportunity fuels and waste streams Highly reliable, field-proven technology: To meet the most challenging emissions reduction projects while maintaining high efficiency and reliability High heat inputs: GB burners can be designed with heat inputs in excess of 360 MMBtu/hr per burner Multi-industry applications: One burner that can be applied to all boiler types, including package, industrial, utility and fluidized bed/stoker boilers New boilers: Applicable for cost-effective new boiler applications Retrofit boiler applications: The GB burner installation can be recognized with little to no pressure part modifications Minimal start-up time: Pre-engineered burner systems, along with physical modeling, allows for minimal field startup time Total system approach: Full scope of supply with BMS and combustion control systems, valve trains, installation and commissioning Value pricing: Lower risk, safer, more reliable burner technology, backed by the strength of one of the world s largest and most trusted combustion companies The Zeeco difference. Zeeco is a worldwide leader in combustion and environmental solutions with thousands of installations to our name. For more than 35 years, Zeeco has tackled the most challenging projects to help industries operate safer and cleaner. With more than 20 global locations, comprehensive aftermarket service and support, and a team of engineers dedicated to your mission, Zeeco is the natural choice to improve operations and reduce your carbon footprint. ZEECO Corporate Headquarters ZEECO GB Low-NOx Power Burner

4 BURNERS FLARES THERMAL OXIDIZERS PARTS & SERVICE Zeeco Corporate Headquarters East 91st Street Broken Arrow, Oklahoma USA Phone: Fax: Zeeco.com ZEEC0 GERMANY ZEECO CANADA ZEECO EUROPE ZEEC0 POLAND ZEECO RUSSIA ZEECO CHINA ZEECO WINFIELD ZEECO WORLDWIDE HEADQUARTERS ZEECO MEXICO ZEECO FRANCE ZEECO CONNECTICUT ZEECO HOUSTON ZEECO ITALY ZEECO UAE ZEECO ASIA ZEECO JAPAN/APPLICOT ZEECO MIDDLE EAST ZEECO INDIA ZEECO SE ASIA ZEECO BRAZIL ZEECO AUSTRALIA ZEECO combustion and environmental solutions are designed and manufactured to comply with applicable local and international standards as defined by our customers. ZEECO is a registered trademark of Zeeco, Inc. in the U.S. ZEECO office, affiliate, sales, representative, or third party representive/licensee offices COPYRIGHT ZEECO, INC. ALL RIGHTS RESERVED REGISTERED ISO 9001: 2008 CERTIFICATIONS APPLY TO ZEECO HEADQUARTERS. 15 rev 2

5 TURNKEY BOILER BURNER SOLUTIONS BURNERS FLARES INCINERATORS PARTS & SERVICE

6 TURNKEY BOILER BURNER SOLUTIONS Upgrading just got easier. Whether you re converting a plant to natural gas to comply with new regulations, capitalizing upon an opportunity fuel for cost savings, or retrofitting your system with a new burner, you know the contract and upgrade process can be a real headache. Managing an array of system engineers and contractors, struggling to keep the project on time and on budget, and dealing with unpleasant surprises all can result in significant business losses (not to mention more overtime for you). Let Zeeco eliminate the hassles by assuming singlepoint responsibility for your combustion system upgrade. With a Zeeco OEM Turnkey Solution, there are no contractual layers between the customer, the OEM burner equipment supplier, and the contractors. It s a single team. A single vision. A singular commitment to your success. All backed by the engineering experience of the worldwide leader in combustion solutions. Simply put, Zeeco eliminates the layers that can lead to lost time and cost overruns. Zeeco manages the engineering and design, equipment suppliers, and contract installation teams. We utilize your preferred local site contractors to perform the installation. Not only are they accessible and cost-effective, but they know your plant and procedures, and hold a vested interest in your long-term success. ZEECO On-Site Training and Installation Avoid burning time (and money). With a Zeeco Turnkey Boiler Burner Solution, our dedicated project management team is responsible for all phases of the project, from engineering and designing the most cost-effective solution, to the equipment purchase process, through fabrication, testing, site supervision, installation, checkout, commissioning, and operator training. Because all project phases are handled by one team, with a single vision, there are no shortcuts. No compromises. No disconnects. And with Zeeco handling the details, your own resources engineers, time and dollars are available for other operational needs. With a Zeeco turnkey solution, you will gain access to a single point of contact throughout the entire project and the full support of Zeeco, 24/7. You ll find this dramatically streamlines the process, condenses the timeframe, and results in a more cost-effective, transparent result.

7 Burner Management System Enclosure GLSF Ultra-Low NO x Free-Jet Boiler Burner Fuel Valve Train System Single-Point Responsibility Zeeco s Turnkey Boiler Burner Solutions include: Design Engineering Safety Analysis and Assurance Contract Management Equipment Purchasing Our approach. Each Zeeco turnkey solution begins with a pre-bid phase analysis, including a comprehensive site review. Our experienced team selects the ideal equipment and develops contractor bid specifications that detail every step of the project. The result is the most complete proposal in the industry, devoid of hidden, ongoing expenses that could otherwise lead to significant wasted expense and adders. Fabrication Site Supervision Installation Checkout Commissioning Operator Training Once a contract is finalized and awarded, our team focuses on ensuring the project s success, down to the most intricate detail. Zeeco supplies all labor, on-site supervision, tools, equipment, consumables, safety equipment, piping, tubing, hangers, supports, structural steel, wiring, conduit, cable tray, junction boxes, and any other miscellaneous materials and support services required to complete the installation. Better performance. Better results. When you rely on Zeeco for our comprehensive turnkey service, you are spared the hassles of minute-to-minute oversight and can rest assured every detail is being monitored and addressed. Zeeco s engineering team goes the extra mile on each and every boiler burner project, using state-ofthe-art practices such as physical air flow modeling and advanced Computational Fluid Dynamics (CFD) to model your specific conditions against actual equipment design. With more stringent emissions regulations, it s critical to know where every pound of air and fuel enters the burner. A Zeeco turnkey solution will ensure you have the most effective burner design and meet or exceed all government regulations. ZEECO CFD Modeling VELOCITY: MAGNITUDE (ft/s) Zeeco s worldwide experience provides further assurance that we will be familiar with your project s requirements, regulations, and operating environment, wherever your facilities may be. From design to fabrication to installation, you can breathe easily knowing Zeeco is 100% committed to world-class safety practices. With our turnkey projects being a true team effort, Zeeco offers worldwide combustion experience as you bring the full knowledge and understanding of your unique systems. Sharing your system s strengths and weaknesses allows us to better design a combustion system that performs on all fronts not just those related to emissions. You will gain access to a Zeeco On-Site Project Manager whose job is to ensure the safe and proper installation of all equipment and to maintain the set project schedule. This manager will be your on-site contact from concept to commissioning. Following a complete system checkout, your Zeeco Project Manager will commission, and then turn over a fully operational system to you and your in-house team.

8 The Zeeco difference. Zeeco is the worldwide leader in combustion and environmental solutions. We are a privately held company with more than 20 global locations and thousands of installations to our name. Our Combustion Research and Test Facility is the largest and first in the world to become ISO certified. With 21 test units (15 furnaces and 6 flares), Zeeco is capable of testing a wide variety of combustion systems under simulated field conditions. ZEECO Combustion Research and Test Facility We are confident you will thoroughly enjoy the many advantages of working with the flexible, innovative company that is Zeeco. Call or us today to request a quote or to learn more about our proprietary combustion systems. ZEECO Headquarters on 250 acres (1 km 2 )

9 BURNERS FLARES THERMAL OXIDIZERS PARTS & SERVICE Zeeco Corporate Headquarters East 91st Street Broken Arrow, Oklahoma USA Phone: Fax: Zeeco Connecticut 80 Spring Lane Plainville, Connecticut USA Phone: Zeeco.com ZEEC0 GERMANY ZEECO CANADA ZEECO EUROPE ZEEC0 POLAND ZEECO RUSSIA ZEECO CHINA ZEECO WINFIELD ZEECO WORLDWIDE HEADQUARTERS ZEECO MEXICO ZEECO FRANCE ZEECO CONNECTICUT ZEECO HOUSTON ZEECO ITALY ZEECO UAE ZEECO ASIA ZEECO JAPAN/APPLICOT ZEECO MIDDLE EAST ZEECO INDIA ZEECO SE ASIA ZEECO BRAZIL ZEECO AUSTRALIA ZEECO combustion and environmental solutions are designed and manufactured to comply with applicable local and international standards as defined by our customers. ZEECO is a registered trademark of Zeeco, Inc. in the U.S. ZEECO office, affiliate, sales, representative, or third party representative/licensee offices COPYRIGHT ZEECO, INC. ALL RIGHTS RESERVED REGISTERED ISO 9001: 2008 CERTIFICATIONS APPLY TO ZEECO HEADQUARTERS. 15 rev 2