PRE FEASIBILITY REPORT

Transcription

1 PRE FEASIBILITY REPORT For PROPOSED SPECIALTY CHEMICALS PLANT IN EXISTING PREMISES of M/s. BROMCHEM LABORATORIES PVT. LTD. SURVEY No. 295, VILLAGE: LUNEJ, TAL: KHAMBHAT, DIST: ANAND, GUJARAT 0

2 CONTENTS Sr. No. Description Page No. 1. Executive Summary 2 2. Introduction of the Project/Background information 9 3. Project Description Site Analysis Planning Brief Proposed Infrastructure Rehabilitation and resettlement (R & R) Plan Project Schedule & Cost Estimates Analysis of Proposal (Final Recommendations) 29 1

3 1.0 EXECUTIVE SUMMARY 1.1 Company Profile M/s. Bromchem Laboratories Pvt. Ltd. have proposed for expansion of Chemicals manufacturing unit at survey no. 295, Village: Lunej, Tal: Khambhat, Dist: Anand, Gujarat. Proposed expansion will be carried within the existing unit having land area of 6981 m 2. Total project cost is Rs. 4.5 Crores. 1.2 Project Details Products along with Production Capacity Sr. No. Product Existing Capacity (MT/Month) 1. Potassium chloride 2. Calcium chloride Barium chloride 4. Zinc chloride 5. Potassium bromate Sodium bromate 7. Potassium bromide 8. Sodium bromide Calcium bromide 10. Ammonium bromide 11. Sodium carbonate Potassium carbonate 13. Sodium phosphate 14. Potassium phosphate 15. Dicalcium phosphate 16. Tricalcium phosphate 17. Sodium sulphate 18. Potassium sulphate 19. Copper sulphate 20. Zinc sulphate Proposed Capacity (MT/Month) Chloroacetyl chloride Benzoyl chloride Pivaloyl chloride Propionyl chloride chloropropionyl chloride Butyryl chloride 40 2

4 27. Isobutyryl chloride Chlorobenzoyl chloride chlorobenzoyl chloride Velaryl chloride chloropropionyl chloride chlorobutyryl chloride methoxybenzoyl chloride methoxybenzoyl chloride chlorobenzoyl chloride ,3 Dichlorobenzoyl chloride ,4 Dichlorobenzoyl chloride ,4 Dichlorobenzoyl chloride ,5 Dichlorobenzoyl chloride methylbenzoyl chloride methylbenzoyl chloride Isophthaloyl chloride N butyl chloride Isobutyl chloride N Hexyl chloride Propiophenone chloropropiophenone Benzophenone chlorobenzophenone ,4 dichloroacetophenone Valarophenone Trityl chloride Acetanilide Triethylamine hydrochloride ,4,6 Trichloropyrimidine 20 Total By Products Sr. No. Product Existing Capacity (MT/Month) Proposed Capacity (MT/Month) 1. HCL (30 % ) Sodium Bisulfite Aluminum Chloride Solution 396 3

5 1.3 Raw Material Requirement Sr. No. Raw Material Required Existing Consumption (MT/Month) Proposed Consumption (MT/Month) 1. Potassium hydroxide % Hydrochloric acid Calcium oxide Calcium hydroxide Barium oxide Zinc oxide Bromine Sodium hydroxide % Hydrobromic acid Ammonium carbonate % Phosphoric acid % sulfuric acid Copper oxide Monochloroacetic acid (MCA) Benzotrichloride Pivalic acid Thionyl chloride Sodium hydroxide 1434 (15%) 19. Propionic acid Chloropropionic acid Butyric acid Isobutyric acid Chlorobenzoic acid Chlorobenzoic acid Valeric acid Acrylic acid Gamma butyrolactone Methoxybenzoic acid Methoxybenzoic acid Chlorobenzoic acid ,3 Dichlorobenzoic acid ,4 Dichlorobenzoic acid ,4 Dichlorobenzoic acid ,5 Dichlorobenzoic acid Methylbenzoic acid Methylbenzoic acid Isophthalic acid N Butanol 16 4

6 39. Isobutanol N Hexanol Aluminium chloride Benzene Propionyl chloride Chloropropionyl chloride Benzoyl chloride ,3 Dichlorobenzene Acetyl chloride Valeryl chloride Aniline Triethylamine Barbituric acid 14 5

7 1.4 Water Requirement, Waste Water Generation and Treatment Total water requirement will be 45 m 3 /day which will be met through Ground Water. Total wastewater generation will be 8.8 m 3 /day. The industrial effluent (6.3 m 3 /day) will be treated in proposed ETP consists of primary & tertiary treatment facility & then it will go to CETP for further treatment. Domestic Waste water (2.5 m 3 /day) will be disposed by septic tank & soak pit. 1.5 Air Pollution Source and Control Management There will be emission from Thermopack & Steam Boiler, D.G. Sets and Process Vents. To control the emission from process vents, adequate scrubbers will be installed. Existing: 1. Details of Flue Gas Stack; Stack Attached To Furnace SOURCES OF GASESOUS EMISSION Fuel Used STACK Agro Waste/Coal Type of Emissions SO 2 NOx SPM Permissible Limits 262 mg/nm 3 94 mg/nm mg/nm 3 Stack Height 10 meters Proposed Flue Gas Emission 2. Details of Flue Gas Stack; Stack Attached To Thermopack Boiler SOURCES OF GASESOUS EMISSION Capacity Fuel Used STACK 6 Lack KCal /Hr Agro Waste/Coal Type of Emissions SO 2 NOx SPM Permissible Limits 262 mg/nm 3 94 mg/nm mg/nm 3 Stack Height 30 meters Stack Diameter at the Top 600 mm Control Measures Cyclone Separator with dust collector 6

8 3. Details of Flue Gas Stack; Stack Attached To Steam Boiler SOURCES OF GASESOUS EMISSION Capacity Fuel Used STACK 1 TPH Agro Waste/Coal Type of Emissions SO 2 NOx SPM Permissible Limits 262 mg/nm 3 94 mg/nm mg/nm 3 Stack Height 30 meters Stack Diameter at the Top 600 mm Control Measures Cyclone Separator with dust collector 4. Details of Process Vent ; Vent Attached To Process Sr. No. Stack attached to Stack Height Air Pollution Parameter Permissible Limit Control System Proposed 1 Process Vent 11 m Three Stage HCl 20 mg/nm 3 (Chlorination Plant) Scrubber SO 2 40 mg/nm 3 2 Process Vent 11 m HCl 20 mg/nm 3 7

9 1.6 Hazardous Waste TYPE OF WASTE SCHEDULE CATEGORY SOURCE QUANTITY DISPOSAL METHOD ETP Waste 34.3 ETP 17 MT/ Month Collection, Storage, Transportation & Disposal to TSDF Site Used Oil 5.1 Plant & Machinery Discarded Containers/ Bags/ Carboys Distillation Residue 5 LITERS/ Month Collection, Storage, Transportation & Sale to GPCB Authorized Recycler 33.3 Process 500 NOS. Decontamination, Storage & Given to GPCB Registered Vendor 20.3 Process 12 MT/ Month Collection, Storage, Transportation, Disposal by Incineration at CHWI of NECL OR CO Processing in Cement Industries Fly Ash Boiler 17 MT/ Month Will be sold to Brick Manufacturers HCL (30 % ) Process 872 MT/Month Captive Consumption Sodium Bisulfite Process 1772 MT/Month Will be sold to end user. Aluminum Chloride Solution Process 396 MT/Month Will be sold to end user. 1.7 Green Belt Maximum open land will be provided for green belt development. Total green belt area will be 2303 m 2 (approx. 33%) of total land area. 1.8 Power & Fuel Requirements S. No. Particulars Requirement Power 1 Power Requirement 150 KVA 2 Source of Supply MGVCL Fuel 1 Fuel & IT S Consumption Agro Waste 5 MT/Month OR Coal 4 MT/Month Diesel 150 Liter/Day (Emergency) 2 Source of Supply Nearest Supplier 8

10 2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION 2.1 Identification of the project and project proponent. In case of mining project, a copy of mining lease/letter of intent should be given. Identification of the project Proposed Specialty Chemicals plant in Existing Premises Identification of the project proponent The detail of project proponent is as below: 1. Mr. Raman A. Patel: He is B.Sc. (Chemistry). He has experience of 30 years as analytical chemist & Production Support. 2. Mr. Mayaben R. Patel 2.2 Brief description of nature of the Project Proposed Specialty Chemicals plant in Existing Premises 2.3 Need for the project and its importance to the country and or region There is a good potential for us to fulfill the need of domestic market as well as contribute in earning foreign Exchange. 2.4 Demands Supply Gap Based on our informal survey of the market with our current customers and various traders, we have found that there is a big potential for the range of the products we are planning. 2.5 Imports vs. Indigenous production Based on the current cost of indigenous raw materials and the non availability of some materials, we will have to import some of the key raw materials as they are not available indigenously. This will make us very competitive against imported finished products and we will export our finished products in the international market. 2.6 Export possibility We shall explore the possibility of export (100%) the products. 9

11 2.7 Domestic/Export Markets Our products have good demand in international market. We shall explore the possibility of export (100%) the products. 2.8 Employment Generation (Direct and Indirect) due to project. M/s. Bromchem Laboratories Pvt. Ltd. will give direct employment to local people based on qualification and requirement. In addition to direct employment, indirect employment shall generate ancillary business to some extent for the local population. 3.0 Project Description 3.1 Type of Project including interlinked and interdependent projects, if any. No interlinked project has been submitted. 10

12 3.2 Location (map showing general location, specific location and project boundary & project site layout) with coordinates. Map showing general location 10

13 Specific location and project boundary 11

14 12

15 Plot Layout 73 m Parking Office D.G. Set N 12 m 37.2 m Raw Materials & Products Storage Area Tank Farm Area Cooling Tower 2.5 m Boiler E T P Proposed Manufacturing Unit Coal/Agro Waste Storage m m Existing Manufacturing Unit Proposed Manufacturing Unit 13.5 m m 12

16 3.3 Details of alternate sites considered and the basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted. Major factors involved in the selection of site are listed below: Site is very well connected by road Proximity to Raw Material suppliers Availability of sufficient land free from cultivation Availability of power evacuation facilities Availability of water for industrial use Modern infrastructure support and amenities at par with industrial estates in other global markets, including: Efficient transport facilities within the industrial estate and to & fro the city area. Environment friendly zone. Uninterrupted power supply. 3.4 Size or Magnitude of Operation Please refer Section 1.2.1, Page No Project Description with process details (a schematic diagram/flow chart showing the project layout, components of the project, etc. should be given) Please refer Please refer Form I, Annexure 2A. 3.6 Raw Material required along with estimated quantity, likely source, marketing area of final product/s, mode of transport of raw material and Finished product. For raw material required along with quantity; Please refer Section 1.3, Page No. 3. We shall procure the raw material as much as possible from domestic market and if there is no availability of any raw material we will import. We shall explore the possibility of export (100%) the finished products. 3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be briefly outlined. It will be incorporated in EIA Study. 3.8 Availability of water its source, energy/power requirement and source should be given. Water Source Total water requirement shall meet through Ground Water. 13

17 Power & Fuel Requirement Power required from MGVCL is 150 KVA. Fuel Requirement: Fuel for proposed boiler: Agro Waste 5 MT/Month or Coal 4 MT/Month Diesel 150 Liter/Day (Emergency) 3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their management/disposal. Please refer Form I, Annexure IV & V Schematic representations of the feasibility drawing which give information of EIA purpose. ACTIVITIES OVERVIEW OF E. I. A. STUDIES SOURCE OF INFORMATION RECONNAISSANCE SURVEY OF EXISTING PLANT MONITORING OF AIR, WATER & SOIL QUALITY & NOISE LEVELS. DATA ON METEOROLOGY SOCIO ECONOMIC STATUS & BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH LOCALS INTRODUCTION BASELINE ENVIRONMENTAL STATUS SOCIOECONOMIC STATUS & INFRASTRUCTURE PROPOSED PLANT ANNUAL REPORT MARKET ASSESSMENT FINANCIAL REPORT PROJECT REPORT ENVIRONMENTAL INFORMATION CENTRE CENTRAL GROUND WATER BOARD GUJARAT POLLUTION CONTROL BOARD (GPCB) PUBLIC HEALTH ENGINEERING DEPT. AGRICULTURE DEPARTMENT FOREST DEPARTMENT IRRIGATION DEPARTMENT EMPLOYMENT EXCHANGE HEALTH CENTER CENSUS DEPT. INDIAN METEOROLOGICAL DEPT. IDENTIFICATION & ASSESSMENT OF IMPACTS EVALUATION OF IMPACTS BY MATRIX METHOD DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT, GREEN BELT DEVELOPMENT MONITORING PROGRAM IMPACTS METHODOLOGY OF IMPACT ASSESSMENT ENVIRONMENTAL MANAGEMENT PLAN FACILITY DESCRIPTION CONSEQUENCE ANALYSIS PREPARATION OF DISASTER MANAGEMENT PLAN 4.0 Site Analysis 4.1 Connectivity Site is very well connected by road Availability of water, power, etc. RISK ANALYSIS STUDIES & DISASTER MANAGEMENT PLAN SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. 14

18 4.2 Land Form, Land Use and Land Ownership It will be incorporated in EIA Study. 4.4 Existing land use pattern (agriculture, non agriculture, forest, water bodies (including area under CRZ)), shortest distances from the periphery of the project to periphery of the forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette notification should be given. It will be incorporated in EIA Study. 4.5 Existing Infrastructure This is proposed project activity in existing premises so now there is only open land. 4.6 Soil Classification It will be incorporated in EIA Study. 4.7 Climatic data from secondary sources. Climatic data from primary as well as secondary sources will be incorporated in EIA Study. 4.8 Social infrastructure available. Various Programs/ Projects related to Social & Economic development of surrounded area has been planned, which are as follows. A) Natural Resource Management The main focus of this program will be to maximize the yield returns of the farmers through efficient management of existing resources & extension of new agricultural practices. 1) Integrated Agricultural Growth Project For improvement and use of the modern techniques and thereby would certainly contribute to prosperity in the agriculture sector and reduce the rural poverty by programs like Farmers Training, Nursery Growing Trainings, Modern agriculture equipment distribution programs etc. 24

19 2) Animal Husbandry Projects Various programs like health checkups & treatment, vaccination program, Anti sterility camps, breed improvement etc. will be carried out. B) Income Generation Program 1) Establishment of Self help groups. 2) Rural Entrepreneurship Development Program 3) Handcrafts Development Program 4) Vocational Training 5) Business process outsourcing C) Health, Education & Infrastructure 1) Aids Awareness Program 2) General Health Camps 3) Innovative Teaching Methods 4) Adult Education 5) Sanitation 6) Infrastructure Development Projects 7) 5.0 Planning Brief 5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country planning/development authority classification. Type of Industry: Proposed Specialty Chemicals plant in Existing Premises 5.2 Population Projection It will be incorporated in EIA Study. 25

20 5.3 Land use planning (breakup along with green belt etc.) Sr. No. Details Dimesion (m x m) Area (m 2 ) 1 Parking 5 x Office 10 x D.G.Set 5 x Cooling Tower 10 x Tank Farm Area 10 x Raw Materials & Products Storage 18 x Area 7 Boiler 5 x Coal/Agro Waste Storage Area 5 x Existing Manufacturing Unit 18 x Proposed Manufacturing Unit 1 29 x Proposed Manufacturing Unit 2 40 x Green Belt 45 x ETP 10 x Road & Open Area 2160 Total Assessment of Infrastructure Demand (Physical & Social) Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed project activity. Social Welfare Cordial relation with the industry shall be established and representation shall be made to villagers for help for creation of facilities related to health, education, etc. 26

21 5.5 Amenities/Facilities It will be incorporated in EIA Study. 6.0 Proposed Infrastructure 6.1 Industrial Area (Processing Area) Processing Area (Plant facilities, ETP Area and Engineering / Utility Services) Developed Area: 2047 m Residential Area (Non Processing Area) Non Processing Area (Green belt, Raw material storage area, finished storage area, Administration Building, Parking, road and open area) Area: 4934 m Green Belt Total 6981 m 2 land area is available at site; out of this area about 2303 sq. meter (33 %) area is covered as greenbelt and other forms of greenery. 6.4 Social Infrastructure Power supply by MGVCL 6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc) Major factors involved in the selection of site are listed below: Site is very well connected by road Proximity to Raw Material suppliers Availability of sufficient land free from cultivation and will have single crop pattern Availability of power facilities Availability of water for industrial use 27

22 6.6 Drinking water Management (Source & Supply of water) Total water requirement shall meet through ground water. 6.7 Sewerage System Sewage pipes would be laid in entire company for the removal and disposal of mainly nonharmful liquid wastes from the offices, canteen and domestic waste coming from different sections of industry. These liquid wastes would be sent to septic tank & soak pit. 6.8 Solid Waste Management Please refer Form I, Annexure V. 6.9 Power Requirement & Supply/Source Please refer Section 1.8, Page No.8 of this report. 7.0 Rehabilitation and Resettlement (R & R) Plan 7.1 Policy to be adopted (central/state) in respect of the project affected including home oustees, land oustees and landless laborers (a brief outline to be given) There is no habitation on the proposed project activity area and it is open non agricultural land, so R & R policy is not applicable to this project. There shall not be displacement of any population in project area. Any major activity that may lead to resettlement of the people is considered as permanent impact. Hence, there is no permanent impact on this account. The increasing industrial activity will boost the commercial and economical status of the locality up to some extent. 8. Project Schedule & Cost Estimates 8.1 Likely date of start of construction and likely date of completion (Time schedule for the project to be given). We shall start construction of the project after getting EC & CTE. We shall start manufacturing after applying for CC&A. 28

23 8.2 Estimated Project cost along with analysis in terms of economic viability of the project. Total Project Cost for proposed project activity is Rs. 4.5 Crores. Capital cost of air & water pollution control system and environmental monitoring equipments will be Rs. 0.4 Crore. 9. Analysis of Proposal (Final Recommendations) 9.1 Financial and social benefits with special emphasis on the benefit to be local people including tribal population, if any, in the area. Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed expansion project. Social Welfare shall be done. Cordial relation with the industry shall be established and representation shall be made to villagers for help for creation of facilities related to health, education, etc. 29