Green hydrogen: the missing link between the power, gas, mobility and industry sectors Power-to-Gas example

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1 Green hydrogen: the missing link between the power, gas, mobility and industry sectors Power-to-Gas example By Denis Thomas, Business Development Manager Power-to-Gas, Hydrogenics Biopower Tongeren, September 25 th, 2015

2 Hydrogenics in Brief Zero-emission Hydrogen Technology Provider Onsite Generation Electrolysers H 2 O + electricity à H 2 + ½ O 2 Power Systems Fuel Cell Modules H 2 + ½ O 2 à H 2 O + electricity Industrial Hydrogen Hydrogen Fueling Stand-by Power Mobility Power Energy Storage Power-to-Gas 2

3 Hydrogenics in Brief International structure Hydrogenics Corporation Headquarter Mississauga, Ontario, Canada Since /- 70 employees Areas of expertise: Fuel cells, PEM electrolysis, Power-to-Gas Previously: The Electrolyser Company, Stuart Energy Hydrogenics Europe Oevel, Belgium Since /- 70 employees Areas of expertise: pressurized alkaline electrolysis, hydrogen refueling stations, Power-to-Gas Previously: Vandenborre Hydrogen Systems Hydrogenics Gmbh Gladbeck, Germany Since /- 15 employees Areas of expertise: Fuel cells, mobility projects, Power-to-Gas In total: +/- 155 employees Incorporated in 1995 [NASDAQ: HYGS; TSX: HYG] More than 2,000 products deployed in 100 countries worldwide Total revenues (2014): 45.5 Mio $ Over 70 years of electrolysis leadership 3

4 Hydrogenics in Brief Leader in Electrolysis technologies (alkaline and PEM) We have strategically positioned ourselves with the highest quality products that combine innovation, customer-centric features with industrial design and robustness. 4

5 Green hydrogen usage in power, gas, transportation and industry sectors POWER GRID Wind turbine Solar PV SURPLUS OR LOW-COST ELECTRICITY Power-to-Hydrogen Electrolysis H 2 H 2 storage (op8onal) Power-to-Industry Industry Ammonia Power-to-Power H 2 O O 2 Chemical plants Speciality chemicals Gas turbines Refineries Power-to-Fuels Fuel cells Low C02 fuels CHP Refuelling sta8ons Methanol Heat Power-to-Gas CNG CO 2 Methana8on Blending Power-to-Mobility Hydrogen Vehicles (FCEV) GAS GRID Hydrogen network Power network Gas network Liquid fuels network 5

6 Sponsors: Coordinators: Hamburg Reitbrook, Germany (2015) 1 MW Power to Gas OBJECTIVES Development of 1 MW PEM Electrolysis Stack and System Optimize operational concept (fluctuating power from wind vs. changing gas feed). Gain experience in technology and cost. Feed H 2 into the natural gas pipeline Partners: SOLUTION 1x 1 MW PEM Electrolyser with all peripherals in 40Ft. housings for 200 Nm³/h H 2. Power: 1 MW This 1 MW building block will be the foundation for multi MW P2G plants More info: 6

7 Power-to-Gas via Biological Catalysis (P2G-BioCat) Fact and figures More info: 7

8 Power-to-Gas via Biological Catalysis Project integration More info: 8

9 Power-to-Biomethane Biogas hydrogen-assisted upgrading to biomethane Mass flow chart of electrolysis assisted biomethane plant (illustrative order of magnitudes, if all heat from methanation could be recycled) Source: SBC Energy Institute 1 Biomass feedstock is a maize silage of 5kWh ch /kg of dry matter, cultivated with a land yield of 0.63MW ch per km²; 2 the anaerobic digestion of maize silage requires heat and has a total efficiency of 68.7%. Heat is usually provided by burning some of the methane produced. Therefore, recycling heat from methanation increases the biomass-to-biogas efficiency of the unit; 3 thermochemical methanation at 77.7% hydrogen-to-methane efficiency; 4 Includes solid digestate and other energetic gases such as ammonia etc. 9

10 Hydrogen refueling stations (HRS) more than 50 references (350 and 700 bar) Shell Santa Monica, USA Aberdeen Hydrogen Bus Project Scotland, UK, 2015 CUTE Program Stockholm, Sweden, 2005 Sydkraft, Malmö, Sweden, 2003 Vattenfall CUTE Program Hamburg, Germany, 2012 Barcelona, Spain,

11 Power-to-Mobility A range of hydrogen fuelled passenger cars are emerging Huyndai ix35 SUV (2014) Toyota (2015) Symbio F-Cell (2015) (range extender on Renault Kangoo) COMMERCIALLY AVAILABLE TODAY Daimler ( ) Honda ( ) BMW, Porsche, Audi, Nissan ( ) and buses/trucks : Van Hool, VDL, Mercedes-Benz 11

12 H2 Mobility roadmap developed 12

13 Colruyt, Halle (Brussels, Belgium) 65 kg/day, 350 bar dispensing Located at one of the warehouse of Colruyt, one of the biggest Belgian retail company Hydrogen is used to fill fork lift trucks, additionally it can refuel other vehicles The station has a 30 Nm³/h alkaline electrolyser, 50 kg storage and -20º chiller the customer s SAEJ 2601 refueling sequence. Funded by InterReg project (Waterstofregio Vlaanderen Zuid-Nederland) DON QUICHOTE - Extension - FCH JU (2015) Nm³/h PEM electrolyser Electrochemical compressor HYET kw Fuel Cell Smart grid operation 13

14 Project «Power-to-Gas Roadmap for Flanders» Duration: 14 months (01/10/ /11/2015) Funding: Flemish Region Project partners: Objectives: Analysis of actual and future status of Power-to-Gas (PtG) in Flanders and abroad (technology, economics, legal framework, market opportunities, PtG business cases calculation and identification of early markets, elaboration of a roadmap to prioritize the actions for Power-to-Gas in Flanders 14

15 Some hydrogen (H 2 ) basic maths H 2 is the most light element in universe 1 kg H 2 11,1 Nm³ H 2 39,4 kwh (HHV) 33,3 kwh (LHV) The production of 1 kg H 2 via water electrolysis requires +/- 10 l demin water (+/- 20 l of tap water) +/- 57 kwh electricity 1 kg H 2 allows you to drive +/- 100 km with FCEV The energy content of 1 Nm³ H 2 (0,0899 kg) is equivalent to 0.34 l gasoline The energy content of 1 kg H 2 (11,1 Nm³) is equivalent to 3,77 l gasoline Electrical power = Hydrogen flow / AC power consumption (all in) Example (HyStat-60-10): 60 Nm³/h * 5.2 kwh/nm³ = 312 kw e 15

16 Hydrogen provides the means to significantly increase the use of renewable energy across the entire energy demand spectrum Final energy consumption by fuel (EU-27, 2012) 50% 45% 40% 35% 30% 25% 20% 15% 10% 5% 0% 36% 35% 19% Transport fuel Gas Electricity Others 10% Green hydrogen Data source: European Environment Agency, Final energy consumption by sector and fuel (CSI 027/ENER 016) Assessment published Jan

17 Key conclusions Fuel Cells and water electrolysis are mature and proven technologies. Technology and market developments are very promising (efficiency, costs, flexibility, MW scale), especially for large scale applications Hydrogen Energy offers many synergies with other sectors (power, gas, mobility, chemistry, water) and with CO 2 There is a need for an appropriate regulation at EU and national levels and a need for demonstration projects (at large scale) Major global companies have made strategic moves towards hydrogen technologies (Toyota, Hyundai, EON, Alstom ) The energy sector is undergoing a major transformation green hydrogen is part of it! We are ready! 17

18 Thank you for your attention! Denis THOMAS Business Development Manager Power-to-Gas Mobile:

19 Global Hydrogen Market Main source: The Hydrogen Economy, M. Ball, 2009 Steam Methane Reforming INDUSTRY : protecting atmosphere (H 2 /N 2 ), hardening of metals Float glass Metallurgy Semi-conductors 6% 48% Crude oil cracking 30% CHEMISTRY & REFINERIES: C, H, O, Amonia 93% Coal gasification H2 by-product 18% 50% 43% Water electrolysis 3% OTHERS: cooling agent, hardening of oil, power generation, mobility Electrical power plants Food industry FCEV 1% 1% NB: 5 % is merchant hydrogen (free market), onsite production represents 95% Steam Methane Production reforming Storage / Transport / Distribution End-use (global market in 2010: +/- 43 Mtons) 19