KRAFTWERKSSCHULE E.V.

Transcription

1 KRAFTWERKSSCHULE E.V. POWERTECH TRAINING CENTER FOR POWER PLANT PERSONNEL AROUND THE GLOBE Welcome! ZUKUNFT AUSBILDEN

2 HISTORY MORE THAN HALF A CENTURY 1957 Founded by power plant operators 1963 Incorporated society KRAFTWERKER- SCHULE E.V Renamed in KRAFTWERKSSCHUE E.V Simulator training for nuclear power plant personnel 1978 Theoretical training for power plant operators 1986 Simulator training for fossil-fired power plant personnel 1996 New location of the training center in Essen-Kupferdreh 2001 Simulator training for personnel in CCGT power plants 2009 Training start with the new generation of simulators for coal fired plants 2012 First completion of a virtual commissioning on a simlator 2012 Extension of the basic- and advanced training spectrum to the renewable energies 2013 July, commissioning of the new apartment house on the campus of the KWS, Deilbachtal 2016 DIN EN ISO 9001:2008 re-certification 2

3 STRUCTURE COMBINED KNOWLEDGE MANAGEMENT 203 ordinary members, who operate power plants with a total continuous steam rate of approx ,89 t/h 9 affiliated members, authorities and government facilities, technical-scientific associations, professional associations and similar organizations 24 sponsoring members, companies interested in the aims of the KWS 36 members located in 13 countries outside Germany 50 employees 250 external specialists in the network Base: guidelines of the VGB PowerTech Non-profit organization/tax advantaged MEMBERS Ordinary Members: ,02 % Total: 100% Affiliated Members: 9 3,81 % Sponsoring Members: 24 10,17 % * State:

4 ORGANIZATION CHART COMBINED KNOWLEDGE MANAGEMENT 4

5 ACTIVITIES 2015 PERIOD courses participants 239 arrangements out of the standard programme 75 tailored courses 5

6 INFRASTRUCTURE SUITABLE GENERAL CONDITIONS FOR SUCCESSFUL TRAINING A total of 24 modern equipped lecture rooms/conference rooms 8 simulator control rooms 3 research simulator control rooms 7 training laboratories Meeting rooms for participants 54 modern apartments nearby KWS Parking spaces for 231 automobiles Cafeteria / Kiosk 6

7 QUALIFICATION SERVICES OVERVIEW Operator BasicTraining Power Plant Operator (conventional, nuclear) Foreman Study Semester Power Station Technology Master Power Station Operator (conventional, nuclear) Service Technician Advanced Training Engineers Acquisition and maintenance of expertise: nuclear power station personnel Transfer and maintenance of knowledge: nuclear power station personnel Thermal Waste Processing Hydroelectric Power Stations Windenergy Maintenance (conventional, nuclear, renewable) Environmental Protection Radiation Protection Fire Protection Occupational Health and Safety Human Performance/Leadership Qualities/Communication Client-Specific Provisions T-Training E-Learning Specialized Training Simulator Training Fossil Fuel Power Stations Simulator Training Industrial Power Stations Simulator Training Combined Cycle Power Stations 7

8 QUALIFICATIONS E-LEARNING AND T-TRAINING E-Learning Power Plant Shift Supervisor preparatory course German Math fundamentals Control engineering T-Training Expert knowledge for power plant shift supervisors Maintenance Pipelines and fittings Foreign body immisions 8

9 QUALIFICATIONS POWER PLANT SHIFT SUPERVISOR PRODUCTION 9

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11 SIMULATOR TRAINING AIMS Increase availability Improving operational safety Preventing of plant malfunctions Reducing operating costs Reducing emissions Enhancing team behavior Improving communication Optimize decision making processes 11

12 SIMULATOR TRAINING SIMULATOR MATRIX Simulator configurations Capacity class 300 MW Hard coal-300 Lignite-300 NuK-300 NuG-300 Fuel Hard coal, heavy oil, gas Lignite, light oil Hard coal, heavy oil Heavy oil, gas Steam generator Studiensemester Kraftwerkstechnik Once through Once through Natural circulation Natural circulation Start up and low load system Recirculation and drain Recirculation and drain./../. Air-/flue gas passage Single- and dual-train Dual-train Dual-train Forced-draft fan 12

13 SIMULATOR TRAINING SIMULATOR MATRIX Simulator configurations CCGT CCGT-750S CCGT-750D CCGT Capacity class 750 MW 750 MW 750 MW Fuel Gas Gas Gas Studiensemester Steam generator Kraftwerkstechnik Start up and low load system Natural circulation Natural circulation Natural circulation./../../. Air-/flue gas passage./../../. Manual operation SPPA-T2000 SPPA-T2000 SPPA-T3000 Comment Only power generating Steam extraction Steam extraction 13

14 SIMULATOR TRAINING SIMULATOR MATRIX Simulator configurations Hard coal / lignite Hard coal-800 Hard coal-1100 Lignite-600 Lignite-1100 Capacity class 800 MW 1100 MW 600 MW 1100 MW Fuel Hard coal, light oil gas Hard coal, light oil Lignite, light oil Steam generator Studiensemester Kraftwerkstechnik Forced flow Forced flow Forced flow Forced flow Lignite, light oil Start up and low load system Recirculation and drain Recirculation and drain Drain Recirculation and drain Air-/flue gas passage Single-train Dual-train Dual-train Dual-train Manual operation SPPA-T3000 ABB 800-xA SPPA-T3000 SPPA-T3000 Comment Swing burner 14

15 SIMULATOR TRAINING MOBILE CCGT-SIMULATOR WITH DISTRICT HEATING AND PROCESS STEAM EXTRACTION Multiple shaft gas and steam turbine power plant Natural gas combustion 2 SGT5-4000F Siemens gas turbines, 659 MJ/s heat input 2 three pressure level heat recovery steam generators, 110 bar, 30 bar, 4,8 bar 2 reheaters, 28,5 bar 1 Siemens steam turbine SST5-5000, one HP/IP-, one LP casing, 250 MW 3 H 2 cooled generators (293 MVA, 15,75 kv) 2 hybrid cooling towers Efficiency without steam extraction 57,3% at 755 MW Additional steam extraction 30 bar, 15 bar, 5 bar, up to 100kg/s Real time operation Siemens SPPA-T2000 / -T3000 control technology Siemens OM 650 with 5 operator spaces 2 large-scale screens 15

16 MOBILE SIMULATORS INTERNATIONAL ACTIVITIES Due to constant enhancements KWS simulators have been mobilized and are thus available anywhere around the world. KWS will keep on supporting its members all over the world. Simulator training can be carried out in German, English, Dutch and French. 16

17 BEST PRACTICE WORKSHOPS POWERTECH TRAINING CENTER WITH A DIFFERENCE Solutions from the practice for the practice - Exchange of experience (cross functional, cross shift, cross generation) - Solution oriented moderation, expert moderators - Improvement of technology and working processes - Support of change processes - Activity based guiding principles for professional behavior - High level of identification of the employees with the results - High level of acceptance of solutions through the team leader When a control- or monitoring action is completed, the default screen arrangement will be restored. 17

18 WINDENERGY PLANT TECHNOLOGY SERVICE TECHNICIAN Practical training Safety training Helicopter training Maintenance activities Practical training facilities ACTIVITIES RENEWABLE ENERGIES PERIOD courses 75 participants 18

19 MEDIA KWS PUBLICATIONS Study books for power plant operators (also available in English and Dutch) Advanced study books for power plant shift supervisors Scripts for courses and seminars, also available in different languages Audio-visual productions A complete list of all KWS publications is available in the online Basic- and Advanced Training Programme and at: 19

20 KWS - CONFERENCE CENTRE CONFERENCES MEETINGS TRAININGS 20

21 KWS - APARTMENT BUILDING FEEL AT HOME ON THE CAMPUS TV, telephone and internet access in all apartments Different leisure rooms Common kitchen Library 21

22 SERVICE CAFETERIA Daily varying offers Lunch menu with individual choice of side dishes Choice of starters Rich salad bar Choice of desserts Vegetarian and pork-free dishes for international guests 22

23 CONTACT FURTHER INFORMATION KRAFTWERKSSCHULE E.V. Deilbachtal Essen Tel Fax info@kraftwerksschule.de 23