Chemical Plant Operation of Energy and Chemical Plant. Safety and Legislation for Energy and Chemical

Transcription

1 Page 1 of 10 FIELD MANUFATURING Review of Monitoring of Energy hemical Plant, Operation of Energy hemical Plant, Safety Legislation for Energy hemical Plant unit stards Subfield Domain Id Energy hemical Monitoring of Energy Plant hemical Plant Operation of Energy hemical Plant 303, 3033, , , 588, 589, , Safety Legislation for Energy hemical Plant The NZ Extractive Industries Training Organisation has completed the review of the unit stards listed above that were registered in April 1999, May 000, November 000. Date new versions published June 005 New comments by date June 007 Expiry date of new versions of the unit stards December 008 Summary of review consultation process Following feedback from industry that the unit stards qualifications relating to boiler operation process operations in the energy chemical industry were not meeting current requirements, from providers assessors that they contained repetitive assessment, the NZ Extractive Industries Training Organisation arranged a review of the qualifications the unit stards in them. The unit stards also required editing to meet technical requirements. In addition, changes were required to reflect advances in boiler technology that now require boiler attendance to be classified more by complexity of function than by boiler capacity. However, capacity is still relevant in relation to the existing ode of Practice for Design, Safe Operation, Maintenance Servicing of Boilers. The review team comprised providers representatives from key industries who verified the changes by way of industry networks. The Steam Hazardous Gases Advisory Group confirmed the review. Main changes resulting from the review The review process has resulted in the following changes: unit stard 30 moved from Operation of Energy hemical Plant domain to Safety Legislation for Energy hemical Plant domain; unit stards 3039, 301, 303, 305, 3059, 305, 307, 19, replaced by unit stards 155, 15, 157, 153, 15, 18, respectively; I:\Audit\ReviewSumTemp\revsumjun05-0.doc

2 Page of 10 unit stard 3033 replaced by unit stards 15 1; unit stards replaced by unit stard 15; unit stards replaced by unit stard 158; unit stards replaced by unit stard 17; unit stards 55, 555, 197, 198, 199 replaced by unit stards 11, 1 13; unit stards 300, 30, 309, 3050, 3055, 3057, 301, 30, 308, 553, 55, 557, 559, 588, 195, designated as expiring; title amended on unit stards 303, 3035, 303, 3037, 305, 307, 308, 3051, 305, 3053, 305, 3058, 300, 30, 1703, 170, 1705, 170, 1708, 1710, 1711 to better reflect domain /or content; level revised from to 3 on unit stard 305 because this stard covers a wider range of contexts more detailed explanations than the related Level unit stard For this unit stard the readings are self-directed the cidates are fully responsible for interpreting them; credits amended on unit stard 303; assessment moderation statements updated; references, legislative requirements, definitions updated; editorial changes made for consistency to meet current technical criteria; new unit stards developed to assess knowledge of basic thermodynamics, boiler house chemicals, pipework fittings. Unit stards categorised as category or D expire at the end of December 00. Impact on existing provider accreditations urrent Accreditation for Accreditation extended to Nature of accreditation lassification or Id Level Nature of accreditation lassification or Id Level Domain Operation of Energy + Stard 30 3 hemical Plant Stard 3033 Stards 15, 1 Stard 3039 Stard 155 Stard 301 Stard 15 Stard 303 Stard 157 Stard Stard 153 Stard 30 3 Stard 17 3 Stard Stard 17 3 Stard 305 Stard 18 Stard 307 Stard 19 Stard 555 Stard 11, 1, 13 Stard 55 Stard 159 Stard 558 Stard 158 Stard 197 Stards 11, 1, 13 Stard 198 Stards 11, 1, 13 Stard 199 Stard 11, 1, 13 Impact on Accreditation Moderation Action Plan (AMAP) None. I:\Audit\ReviewSumTemp\revsumjun05-0.doc

3 Page 3 of 10 Impact on existing qualifications Qualifications that contain the reviewed stards or classifications are tabled below. Affected Not materially affected The qualification lists a reviewed classification (domain or subfield) in an elective set The qualification lists a stard that has changes to level or credits The qualification lists a or D category stard The qualification lists a stard that has a new title The qualification lists a stard that has a new classification In the following tables, qualifications that contain unit stards in both categories are identified in the Affected table with the items that generated the Affected status in bold. The following NZ Extractive Industries Training Organisation qualifications are affected by the outcome of this review are currently being reviewed. National ertificate in Energy hemical Plant (Process Operation) (Level ) with optional strs in Steam Generation, Ancillary Operations, Geothermal, Waste Treatment, ogeneration [Ref: 010] National ertificate in Energy hemical Plant (Process Operation) (Level ) with optional strs in Refrigeration, Steam Generation, Ancillary Operations, Geothermal, Waste Treatment, o-generation [Ref: 011] National ertificate in Energy hemical Plant (Process Operation Boiler Attendant) (Level ) [Ref: 0775] lassification or stard in the qualification 303, 300, 30, 305, 30, 307, 308, 305, 3053, 305, 3055, 305, 3057, 3059, 300, 301, 30, 30, 305, 307, 308, 553, 55, 555, 55, 557, 558, 559, 588, 589, 1703, 170, 1705, 170, 1708, 1710, , 3033, 3035, 303, 3037, 3038, 3039, 300, 301, 303, 30, 305, 308, 309, 3050, 3051, 305, 3053, 3058, 300, 301, 303, 30, 30, 558, 170, 1705, 170, 1708, 1710, , 3057, 3059, 301, 307, 308, 557, 559, 588, 195, 197, 198, 199 The following NZ Extractive Industries Training Organisation qualifications are affected by the outcome of this review will be reviewed in 005. National Diploma in Extractive Industries (Mineral Processing - Metalliferous Gold) [Ref: 075] National ertificate in Petrochemical Industry (ore) (Level ) [Ref: 0977] National ertificate in Gas Industry (Gas Transmission) (Level 3) [Ref: 0978] lassification or stard in the qualification , 300, 30, 305, 55, 559, I:\Audit\ReviewSumTemp\revsumjun05-0.doc

4 Page of 10 National ertificate in Petrochemical Industry (Production) (Level 3) [Ref: 0980] National ertificate in Petrochemical Industry (Production) (Level ) with strs in ontrol Room Operations; Field Operations; Steam Generation, Storage; Transmission Transfer; Supervision Quality [Ref: 0981] lassification or stard in the qualification 303, 300, 305, 30, 308, 3051, 305, 3053, 305, 3055, 305, 3057, 3059, 301, 307, 308, 55, 555, 557, 558, , 3035, 3037, 3038, 3039, 300, 301, 303, 30, 305, 308, 309, 3050, 305, 3053, 303, 30 The following NZ Extractive Industries Training Organisation qualification is not materially affected by the changes. It will be updated when it is next reviewed. National ertificate in Gas Industry (Gas Transmission) (Level ) with strs in Pipeline Operation, Instrumentation Electrical [Ref: 0979] Stard in the qualification 3053 The following qualifications are also affected by the outcome of this review. The stard setting bodies (SSBs) have been advised that they require revision. It is suggested that the following unit stards be used as replacements for expiring unit stards: Expiring Unit Stard Replacement Unit Stard /or 1 /or National ertificate in ommercial Road Transport (Goods Service) with strs in Heavy Rigid Vehicle Driver, Heavy ombination Vehicle Driver optional strs in Dairy Industry Transport, Log Transport, Overdimension Overweight Load Tranpor [Ref: 080] National ertificate in Dairy Manufacturing (Workplace Safety) (Level 3) [Ref: 070] lassification or stard in the SSB Name qualification 30 NZ Road Transport Logistics ITO 303, 30, 3058, 30, 303 NZITO I:\Audit\ReviewSumTemp\revsumjun05-0.doc

5 Page 5 of 10 National ertificate in Dairy Manufacturing (Environmental Systems) (Level 3) [Ref: 10] National ertificate in Maintenance Diagnostics in Mechanical Engineering (Level 5) [Ref: 0718] National ertificate in Materials Processing (Level ) with strs in General, Plastics Injection Moulding, Plastics Extrusion, Plastics Blow Moulding, Plastics Pressure Thermoforming, Plastics Vacuum Thermoforming, Plastics Blown Film Extrusion, Plastic [Ref: 1073] National ertificate in Materials Processing (Level 3) with strs in General, Exped Polystyrene Moulding, Paint Manufacturing [Ref: 107] lassification or stard in the SSB Name qualification 30 NZITO 555, 557 ompetenz 555, 55 PaMPITO 555 PaMPITO The following qualifications are not materially affected by the changes. They will be updated when they are next reviewed. Stard in the qualification SSB Name National ertificate in Electricity 305, 3053 Electricity Supply ITO Supply (Thermal Plant Operator) (Level ) with strs in Thermal Plant Operations, ombined ycle Operations, ogeneration Operations [Ref: 089] National ertificate in Wood Panels Manufacturing (Level ) [Ref: 05] 3058 Forest Industries Training Education ouncil Summary of main changes to stards Ids, classification, titles, levels, credits The following summary shows the changes made to the stards as a result of the review. All changes are in bold. Key to review category A Dates changed, but no other changes are made - the replacement stard carries the same Id a new version number B hanges made, but the overall outcome remains the same - the replacement stard carries the same Id a new version number Major changes that necessitate the registration of a replacement stard with a new Id D Stard will expire not be replaced I:\Audit\ReviewSumTemp\revsumjun05-0.doc

6 Page of 10 Subfield Energy hemical Plant Id Domain Title Level redit Review ategory 30 Operation of Energy hemical Plant Safety Legislation for Energy hemical Plant Operate fire safety equipment in an energy chemical Operate energy chemical plant fire safety equipment 3 5 B Domain Monitoring of Energy hemical Plant Id Title Level redit Review ategory 305 Read interpret instruments used in an energy 5 B chemical Read interpret instruments used on energy ross check information monitor trends in an 3 D energy chemical 305 Respond to process alarm systems in an energy chemical Demonstrate knowledge of control systems on energy Monitor customer requirements in an energy 3 D chemical 3058 Perform gas tests in an energy chemical 5 B Perform gas tests for energy chemical plant 3059 Monitor plant in an energy chemical 3 15 Monitor energy processes Take product samples in an energy chemical 3 B Take product samples for energy chemical plant 301 Maintain record management in an energy chemical D Domain Operation of Energy hemical Plant Id Title Level redit Review ategory 303 Operate valves in an energy chemical Operate valves on energy 5 8 B I:\Audit\ReviewSumTemp\revsumjun05-0.doc

7 Page 7 of 10 Id Title Level redit Review ategory 3033 Operate pumps, compressors fans in a chemical energy Operate pumps on energy Operate compressors fans on energy Operate fired pressure equipment (above 0 MW) 10 B in an energy chemical Operate fired pressure equipment (above 0 MW) on energy 303 Operate unfired pressure equipment in an energy B chemical Operate unfired pressure equipment on energy 3037 Operate steam generation equipment (above 0MW) in an energy chemical Operate steam generation equipment (above 1 B MW) Operate refrigeration equipment control processes in an energy chemical Operate refrigeration equipment in an energy chemical Operate refrigeration equipment with energy 3039 Purge systems in an energy chemical 155 Purge a system on energy 300 Operate raw water treatment systems in an energy chemical 301 Operate boiler feed water treatment systems (above 0 MW) in an energy chemical 15 Operate systems for boiler feedwater treatment 30 Operate effluent water treatment systems in an energy chemical Isolate recommission systems in an energy chemical Isolate reinstate a section of energy or Operate steam turbines in an energy chemical Operate steam turbines (under 0Mw) in an energy chemical Operate a steam turbine Operate solid hling systems in an energy chemical Operate solid hling systems for energy D D B I:\Audit\ReviewSumTemp\revsumjun05-0.doc

8 Page 8 of 10 Id Title Level redit Review ategory 307 Interpret process drawings in an energy 3 B chemical Interpret process drawings for energy 308 Operate product storage equipment in an energy B chemical Operate product storage equipment for energy 309 arry out controlled start up shut down D procedures in an energy chemical 3050 Operate control systems in an energy 7 D chemical 3051 Operate heat exchange equipment in an energy 10 B chemical Operate heat exchange equipment on energy 305 Operate auxiliary internal combustion engines in B an energy chemical Operate an auxiliary internal combustion engine on energy 3053 Operate gas turbines in an energy chemical 3 3 B Operate a gas turbine on energy chemical plant 553 Operate common pumps, compressors fans 5 D in a chemical energy Operate fired pressure equipment (under 0Mw) in an energy chemical Operate steam generation equipment (under 0Mw) used in an energy chemical Demonstrate knowledge of the basic principles of, equipment used for, steam generation Demonstrate knowledge of the basic auxiliary equipment systems used for steam generation Operate monitor a 1. megawatts to megawatts boiler auxiliary plant Demonstrate knowledge, of the basic principles of steam generation, of combustion theory Demonstrate knowledge of the basic equipment systems used for steam generation Operate monitor a boiler up to 0 MW 8 55 Operate pipework fittings in an energy chemical D I:\Audit\ReviewSumTemp\revsumjun05-0.doc

9 I:\Audit\ReviewSumTemp\revsumjun05-0.doc Page 9 of 10 Id Title Level redit Review ategory 557 Operate boiler feed water treatment systems D (under 0Mw) in an energy chemical 559 Operate common valves in an energy 3 D chemical 588 Operate two way communication equipment in an 1 D energy chemical 195 Operate boiler house fire safety systems 3 D 19 Supervise monitor an unattended boiler 10 Meet requirements of responsible person for an unattended boiler Demonstrate knowledge, in an energy B chemical, of properties uses of raw water Demonstrate knowledge of properties of raw water its uses in energy chemical plant 170 Operate primary treatment systems for effluent 8 B water in an energy chemical Operate primary treatment systems for effluent water from energy 1705 Demonstrate knowledge of air conditioning 8 B systems in an energy chemical Demonstrate knowledge of air conditioning systems with energy 170 Operate maintain refrigerated air conditioning 10 B equipment in an energy chemical Operate maintain refrigerated air conditioning equipment with energy 1707 Operate geothermal steamfield equipment 9 B processes 1708 Operate sludge treatment systems for effluent 8 B water in an energy chemical Operate sludge treatment systems for effluent water from energy 1709 Operate geothermal binary turbines in the energy 8 B chemical industry 1710 Operate pretreatment systems for effluent water in 8 B an energy chemical Operate pretreatment systems for effluent water from energy 1711 Operate biological treatment systems for effluent 8 B water in an energy chemical Operate biological treatment systems for effluent water from energy 1 Demonstrate knowledge of basic thermodynamics measurement for energy 3 New

10 Page 10 of 10 Id Title Level redit Review ategory 159 Demonstrate knowledge of pipework fittings on energy New Domain Safety Legislation for Energy hemical Plant Id Title Level redit Review ategory Identify, hle store chemicals in an energy chemical Explain chemical spill contingency procedures in an energy chemical Store hle chemicals for energy ontrol chemical reactions in an energy 3 B chemical ontrol a chemical reaction in energy 305 Demonstrate knowledge of pollutants their 3 18 control measures in an energy chemical Demonstrate knowledge of energy pollutants their control measures 5 30 Operate anti-pollution control systems in an D energy chemical 307 Operate personnel safety systems applying to 19 hazardous areas in an energy chemical Operate energy personnel safety systems Demonstrate knowledge of specified legislation in D an energy chemical 170 Identify boiler house chemicals explain their safety procedures 3 New I:\Audit\ReviewSumTemp\revsumjun05-0.doc