Electricity from heat Revolution in heat utilization New ORC & VCRC technology

Transcription

1 Electricity from heat Revolution in heat utilization New ORC & VCRC technology

2 SUMEC GEOPOWER AG is a European division of SUMEC group focussing on wide range of innovative Renewable Energy. SUMEC GEOPOWER AG offers trough complex EPC a comprehensive list of development services in the field of: - Geothermal and Petrothermal (Hot-Rock), - Hydro-Pumping PowerPlants and - Experimental Power Storage Systems. SUMEC GEOPOWER AG consists of an international team of geothermal specialists, geophisisians, technologists and engineers proficient in the fields of geology, mineral exploration, geophysics, geochemistry, hydrogeology, mining geology, and many others. Using financial capacity of our mother company, SUMEC GeoPower is capable of building powerplants at the highest qualitative standards while at the same time decreasing investor s financial exposion. Meet our specialists or join our training sessions and we will convince you that SUMEC GeoPower is your best partner who will handle your project with care to a successfull completion. SUMEC GeoPower SUMEC GeoPower

3 Steel production and refineries High-potential geothermal Thermal power and powerplants Cement, Chemical factories Printing and paper production Biogas powerplants - residual heat 7500 kwp + range kwp range 200 C+ VCRC system 600 kwp range Solar thermal ORC system 280 kwp - range 180 C 140 C 110 C 90 C 80 C

4 ORC system SGPTI-280 The new PureCycle series Organic Rankine Circle (ORC) power generation system have been developed by our partner company Tica and builds up on United Technologies Corporation (UTC) 30years experience in low-temperature cogeneration. Pure Cycle ORC mature solution adopts organic working fluid with low boiling point. Under the condition of low temperature heat source, the organic working fluid can obtain high-pressure gas, driving expander to get power. The low level heat energy is converted into the high level electricity. The system applies to low temperature ( C) waste heat recovery and power generation, improving the efficiency of energy utilization, and promoting energy conservation and emissions reduction. PureCycle ORC turbines can be widely used for waste heat recovery power generation in energy-intensive industries, such as steel metallurgy, cement and building materials, chemical and petroleum industry, printing and dyeing papermaking, thermoelectricity and nuclear power, chemical fertilizer and pharmaceutical industry etc. The useless low-level heat energy is converted into high quality electricity. SUMEC SGP widely integrates the product in renewable energy power generation systems especially Geothermal, Solar Thermal and Biomass power. Turbine expansion ORC Unit vs Traditional expander ORC Unit Isentropic efficiency 85-90% vs Isentropic efficiency 65-75% Long life time, Low O&M vs Short lifetime, lubrication issues, high O&M Integrated design, sealed vs split design, high leakage

5 ORC system parameters SI English PureCycle Power System Operating weight 15,100 kg 33,300 lbs Shipping weight 12,500 kg 27,600 lbs Dimensions(L W H) mm 19' 7'-6" 11'-3" Maximum packing height 3200mm 10'-3" Evaporator 138 ºC Heat Source 116 ºC Heat Source 93 ºC Heat Source Inlet Temperature 138 ºC 138 ºC 116 ºC 116 ºC 93 ºC 93 ºC Flow Rate 40t/h 50t/h 76t/h 112t/h 238t/h 238t/h Material Carbon Steel (According to customer requirements using cooper, nickel copper, stainless steel, titanium alloy, etc.) Condenser Inlet Temperature 16 ºC 27 ºC 16 ºC 27 ºC 16 ºC 27 ºC Flow Rate 208t/h 223t/h 208t/h 223t/h 252t/h 277t/h Material Cooper (According to customer requirements using carbon steel, nickel copper, stainless steel, titanium alloy, etc.) Power Output Gross Power Output Net Power Output Voltage Frequency 280kW 280kW 280kW 206kW 265kW 265kW 265kW 191kW 380V/400V/415V/480V 50 Hz /60Hz

6 VCRC system SGPHD1000 Compare to traditional ORC that use hydrocarbons to run the inner system section and drive turbine or expander, our VCRC system uses directly the hot media produced from Geothermal well or Solar Thermal system. The VCRC efficiency is about 15-20% lower than ORC because it cannot benefit from chemical-physical characteristic of Hydrocarbons. However, its price is almost a half and service and maintenance expenses are significantly lower too. On the top of that operators are avoiding relatively complicated dangerous material handling (ORC fluids), which results in simpler and cheaper operation and less employees. The secret is hiding in specially adjusted screw expander, and in the overall design of vacuum condenser and evaporator supported by special vacuum jet pumps. Replacement of some components is more frequent but many other components as well as expensive ORC fluid is not present so the resulting price/ performance ratio is much better at VCRC. Disadvantage of the VCRC is limited used of CHP (Combined Heat and Power) because drop in temperature is much higher that at traditional ORCs. (Typical output is around 40 C only) VCRC is therefore rather not recommended at markets where heat sale is key component in economics.

7 Biogas stations - residual heat utilization. Suitable for ORC system 280 kw system cost starting at 700k Eur Annual gross production kwh Applicable use from 1500 kwt of input energy High eficiency with low temperature Turbine solution instead of expander Operating on R245 coolant Heat Input Sources: Effective already from 90 C Exhaust temperatures Engine cooling system Drying intersection Dry and wet heat

8 Solar Thermal Powerplants - STSGP system. Turn key solutions using ORC. Innovative solution of stand alone Solar Thermal System. Highly efficent parabolas are heating the media as high as up to 300 C. It is than stored in thermal tanks and used in closed loop system to run our SGPTI280 turbines. Whole solution is designed to be easily installed at any site without a need of building foundations. Instead we use ground screws that are being installed using any hydraulic UNC machine or similar. Container solution enables simple and eficient transportation to remote areas and simple instalation. Unlike with photovoltaic powerplants, components of our STSGP are hardly usefull for other purpose than power generation and therefore thefts of particular components is rather unusuall. 280 kw system cost starting at 1,9mil Eur Annual gross production 1, kwh

9 GeoThermal Powerplants. Turnkey technological solutions starting at: VCRC - from 1,5 mil Eur/1MW ORC - from 2,4 mil Eur/1MW

10 Industrial solutions for residual heat utilization. Both ORC and VCRC may be considered. Chemical Steel Petroleum Glass production Thermal Power Printing Refineries Cement Geothermal with INLET of > 1500kWt Hot water from > 11 l/sec (90 C+) Steam from > 1,5 l/sec (115 +C) Thermal oil from >120t/hr (90 C) > 280 kwp >2,24 GW p.a. (gross production) Please feel free to call our distribution partners or us for engineering consulting and indicative offers. Learn more at: SUMEC GEO POWER AG Schwendetalstrasse 85 CH-9057, Wasserauen Switzerland SUMEC Group Corporation 198 Changjiang Road Nanjing, China