How to cool a D E S Y?

Transcription

1 How to cool a D E S Y?

2 Welcome in the world of JAEGGI! JAEGGI/Güntner (Schweiz) AG Hybrid Dry Cooler More then 10 years experience in wet and dry systems => hybridtechnology Ing. Ludwig Rosner Ing. Walter Müller

3 ??? Cooling System??? Different cooling systems on the market! Technical demands have to be fixed how to select based on the demands => optimal solution for a special application.

4 Technical requirements for DESY Medium outlet temperature < ambient temperature Operating without producing mist (steam)=> acceptance Minimal water consumption => min. operating costs Closed one circuit system with fully demineralized water High capacity => between 1 und 20 MW Low space requirements of the units High difference between water IN and water OUT (delta T) Minimal sound pressure level & min. power consumption The tube materials must fit to the other materials Exactness of the regulation (water outlet temperature) Protection from freezing

5 S O L U T I O N : Hybrid Dry Cooler J A E G G I

6 Howitworks 1. Primary cooling circuit 2. Cooling water inlet 3. Cooling elements 4. Cooling water outlet 5. Heat source 6. Cooling circuit pump 7. Wetting water circuit 8. Make-up water 9. Wetting water tank 10. Waste water 11. Ambient air 12. Fan 13. Fan motor

7 Hybrid cooler in reality

8 Water detail Nr. 1

9 Water detail Nr. 2

10 Part load function The coil with the max. air flow Airflow The coil with reduced air flow

11 Theaxial fanwithfandrive

12 The technical requirements of DESY SOLUTION : Hybrid Dry Cooler JAEGGI

13 Technical requirements for DESY Medium outlet temperature < ambient temperature Operating without producing mist (steam)=> acceptance Minimal water consumption => min. opareting costs Closed one circuit system with fully demineralized water High capacity => between 1 und 20 MW Low space requirements of the units High difference between water IN and water OUT (delta T) Minimal sound pressure level & min. power consumption Thetubematerialsmustfit to theothermaterials Exactness of the regulation (water outlet temperaturen) Protection from freezing

14 The hybrid technologie in the i,x diagramm Operating without mist (steam)!!! & water outlet temperature lower than ambient temperature

15 Technical requirements for DESY Medium outlet temperature < ambient temperature Operating without producing mist (steam)=> acceptance Minimal water consumption => min. operating costs Closed one circuit system with fully demineralized water High capacity => between 1 und 20 MW Low space requirements of the units High difference between water IN and water OUT (delta T) Minimal sound pressure level & min. power consumption The tube material must fit to the other materials Exactness of the regulation (water outlet temperature) Protection from freezing

16 The annual runnig hours

17 Technical requirements for DESY Medium outlet temperature < ambient temperature Operating without producing mist (steam)=> acceptance Minimal water consumption => min. operating costs Closed one circuit system with fully demineralized water High capacity => between 1 und 20 MW Low space requirements of the units High difference between water IN and water OUT (delta T) Minimal sound pressure level & min. power consumption Thetubematerialsmustfit to theothermaterials Exactness of the regulation (water outlet temperaturen) Protection from freezing

18 Two circuit cooling system Secondary Cooler (Hybridcooler) Heatsource Primary circuit Primary cooler

19 One circuit cooling system Heatsource

20 Technical requirements for DESY Medium outlet temperature < ambient temperature Operating without producing mist (steam)=> acceptance Minimal water consumption => min. operating costs Closed one circuit system with fully demineralized water High capacity => between 1 und 20 MW Low space requirements of the units High difference between water IN and water OUT (delta T) Minimal sound pressure level & min. power consumption The tube material must fit to the other materials Exactness of the regulation (water outlet temperature) Protection from freezing

21 The system of our type name HTK 2,4/5,2 2S P6 Cu Tube material Number of passes Number of cooling elements Length of cooling elements Height of cooling elements Model type

22 HTK 1.8 & 2.4 a small overview TYPE L [m] B [m] H [m] Empty weight [kg] No. of fans [-] Output [kw]* HTK 1,8/3,0-2S-P6-Cu 4,7 2,3 3, HTK 1,8/4,5-2S-P4-Cu 6,6 2,3 3, HTK 1,8/5,45-2S-P3-Cu 7,7 2,3 3, HTK 2,4/3,0-2S-P6-Cu 4,8 2,6 3, HTK 2,4/5,2-2S-P4-Cu 7,0 2,6 3, HTK 2,4/9,6-2S-P2-Cu 11,5 2,6 3, Design point: Water temperatures 36 C/30 C, air temperature 32 C, rel. humidity 38%, wet bulb temperature 21 C

23 Technical requirements for DESY Medium outlet temperature < ambient temperature Operating without producing mist (steam)=> acceptance Minimal water consumption => min. operating costs Closed circuit system with fully demineralized water High capacity => between 1 und 20 MW Low space requirements of the units High difference between water IN and water OUT (delta T) Minimal sound pressure level & min. power consumption The tube material must fit to the other materials Exactness of the regulation (water outlet temperaturen) Protection from freezing

24 Serial connection of two coils Right coil : => wet operation Left coil : => dry operation

25 Design Data Capacity 3490 kw Water in: 46,9 C Water out:: 33,0 C Hamburg : 7660 hours ambient temperature lower then 16 C!! => 7600 hours dry operation!! Air temperature (dry bulb) until Coolers operation Fan initial speed (all equal) Additional Waterconsumption (max.) Power needed for fan + pumps ,2 C cooler dry 50 % none 1,2 kw 4,6 C cooler dry 65 % none 2,7 kw 10,8 C cooler dry 80 % none 5,0 kw 16,0 C cooler dry 100 % none 9,6 kw 19,5ºC/65% ½ cooler dry ½ cooler wetted 70 % 0,966 m³/h 4,7 kw 25,2ºC/55% ½ cooler dry ½ cooler wetted 80 % 1,182 m³/h 6,4 kw 29,6ºC/45% ½ cooler dry ½ cooler wetted 90 % 1,398 m³/h 8,4 kw 35,0 C/30% = wb 21,5 C Design ½ cooler dry ½ cooler wetted 100 % 1,755 m³/h 11,0 kw

26 Technical requirements for DESY Medium outlet temperature < ambient temperature Operating without producing mist (steam)=> acceptance Minimal water consumption => min. operating costs Closed circuit system with fully demineralized water High capacity => between 1 und 20 MW Low space requirements of the units High difference between water IN and water OUT (delta T) Minimal sound pressure level & min. power consumption The used tube materials must fit to the other materials Exactness of the regulation (water outlet temperature) Protection from freezing

27 HTK`s in a special sound box

28 8 HTKs and a common sound- protection wall

29 Technical requirements for DESY Medium outlet temperature < ambient temperature Operating without producing mist (steam)=> acceptance Minimal water consumption => min. operating costs Closed circuit system with fully demineralized water High capacity => between 1 und 20 MW Low space requirements of the units High difference between water IN and water OUT (delta T) Minimal sound pressure level & min. power consumption The tube material must fit to the other materials used in the system Exactness of the regulation (water outlet temperature) Protection from freezing

30 HTK with tubes in aluminium

31 Technical requirements for DESY Medium outlet temperature < ambient temperature Operating without producing mist (steam)=> acceptance Minimal water consumption => min. operating costs Closed circuit system with fully demineralized water High capacity => between 1 und 20 MW Low space requirements of the units High difference between water IN and water OUT (delta T) Minimal sound pressure level & min. power consumption The used tube materials must fit to the other materials Exactness of the regulation (water outlet temperaturen) Protection from freezing

32 6 HTKs => 2 Masters + 4 Slaves

33 Control Cabinet

34 Technical requirements for DESY Medium outlet temperature < ambient temperature Operating without producing mist (steam)=> acceptance Minimal water consumption => min. operating costs Closed circuit system with fully demineralized water High capacity => between 1 und 20 MW Low space requirements of the units High difference between water IN and water OUT (delta T) Minimal sound pressure level & min. power consumption The used tube materials must fit to the other materials Exactness of the regulation (water outlet temperaturen) Protection from freezing

35 A HTK wih air dampers Air dampers => Protection from strong wind in the winter season

36 Air dampers

37 7 HTKs with a common protection wall

38 Hybrid dry coolers - indoor mounted

39 Technical requirements for DESY Medium outlet temperature < ambient temperature Operating without producing mist (steam)=> acceptance Minimal water consumption => min. operating costs Closed circuit system with fully demineralized water High capacity => between 1 und 20 MW Low space requirements of the units High difference between water IN and water OUT (delta T) Minimal sound pressure level & min. power consumption The used tube materials must fit to the other materials Exactness of the regulation (water outlet temperature) Protection from freezing E V E R Y R E Q U I R E M E N T F U L F I L L E D!!!!!!

40 Cooling Systems on a high level JAEGGI Hybird Dry Coolers They help you to improve your performance!