Monthly Progress Report November 2017

Transcription

1 We were realising that there was scope in energy savings in our plant, but finding difficult to identify, quantify and then come to some remedies. The SEIP project provided us with the opportunity we were looking for. Some success is already evident, and future measures are identified. - J. K. Atreya, Technical Advisor, Kwality Polythreads Pvt. Ltd. Monthly Progress Report November 2017 Sustainable & Environment-Friendly Industrial Production (SEIP) [Including activities in Delhi, Haridwar and Vapi]

2 Contents Content INTRODUCTION: THE SEIP PROJECT... 1 OUTPUT A: ENVIRONMENTALLY ORIENTED MODERNISATION OF INDUSTRIAL AREAS... 3 A1 COHERENT MANAGEMENT PLANS FOR POLLUTION REDUCTION SEIP PROJECT SITE DELHI PLANNING OF A NEW CETP FOR PATPARGANJ INDUSTRIAL AREA RETROFITTING OF CETP AT LAWRENCE ROAD INDUSTRIAL AREA RETROFITTING OF CETP AT MAYAPURI INDUSTRIAL AREA IMPROVEMENT OF CONVEYANCE SYSTEM AND STORM WATER DRAINAGE AT PATPARGANJ INDUSTRIAL AREA IMPROVEMENT OF CONVEYANCE SYSTEM AND STORM WATER DRAINAGE AT MAYAPURI INDUSTRIAL AREA IMPROVEMENT OF CONVEYANCE SYSTEM AND STORM WATER DRAINAGE AT LAWRENCE ROAD INDUSTRIAL AREA MANAGEMENT AND DISPOSAL OF SEWAGE SLUDGE FROM CETPS IN DELHI REUSE AND RECYCLE OPTIONS FOR TREATED WASTEWATER FROM ETPS AND CETPS FACILITATION TEAMS: ENVIRONMENT DRIVE SEIP PROJECT SITE HARIDWAR CETP UPGRADATION AND ZERO-LIQUID-DISCHARGE (ZLD) IMPROVEMENT OF STORMWATER DRAINAGE AND CONVEYANCE SYSTEMS FACILITATION TEAMS: ENVIRONMENT DRIVE SEIP PROJECT SITE VAPI MOISTURE REDUCTION OF CETP SLUDGE IMPROVEMENT OF STORMWATER DRAINAGE SYSTEMS FACILITATION TEAMS: ENVIRONMENT DRIVE A2 POLLUTION REDUCTION IN INDIVIDUAL INDUSTRIES SEIP PROJECT SITE DELHI IMPROVEMENTS OF ETPS IN INDIVIDUAL INDUSTRIES RESOURCE EFFICIENCY AND CLEANER PRODUCTION IN INDIVIDUAL INDUSTRIES FACILITATION TEAMS: WASTEWATER FACILITATION TEAMS: CLEANER PRODUCTION SEIP PROJECT SITE HARIDWAR IMPROVEMENTS OF EFFLUENT TREATMENT PLANTS (ETPS) OF INDIVIDUAL INDUSTRIES RESOURCE EFFICIENCY AND CLEANER PRODUCTION IN INDIVIDUAL INDUSTRIES FACILITATION TEAMS: WASTEWATER FACILITATION TEAMS: CLEANER PRODUCTION SEIP PROJECT SITE VAPI IMPROVEMENTS OF EFFLUENT TREATMENT PLANTS (ETPS) OF INDIVIDUAL INDUSTRIES RESOURCE EFFICIENCY AND CLEANER PRODUCTION IN INDIVIDUAL INDUSTRIES FACILITATION TEAMS: WASTEWATER FACILITATION TEAMS: CLEANER PRODUCTION I

3 Contents 3.5 OTHER ACTIVITIES A3 PROMOTION OF WOMEN IN INDUSTRIAL AREAS NATIONAL LEVEL SUSTAINABILITY STANDARDS FOR INDUSTRIAL AREAS SEIP PROJECT STATE GUJARAT SUSTAINABILITY STANDARDS FOR PLANNING AND RETROFITTING INDUSTRIAL AREAS IN GUJARAT BASELINE STUDIES RETROFIT SITE MASTER PLAN IMPLEMENTATION OF INFRASTRUCTURE PROMOTING WOMEN OTHER STATES TELANGANA SITE MASTER PLANNING OF PHARMA CITY NEAR HYDERABAD OTHER STATES ANDHRA PRADESH INDUSTRIAL PARKS FOR WOMEN ENTREPRENEURS IN ANDHRA PRADESH OUTPUT B: ESTABLISHMENT OF ADEQUATE FRAMEWORK CONDITIONS ON THE NATIONAL AND STATE LEVEL B1 GUIDELINES/PROMOTIONAL SCHEMES AT NATIONAL LEVEL FOR POLLUTION REDUCTION AND INCREASING RESOURCE EFFICIENCY IN INDUSTRIAL ZONES NATIONAL LEVEL PROMOTIONAL SCHEME FOR SKILL DEVELOPMENT OF ETP AND CETP OPERATORS AND TECHNICIANS ENFORCEMENT DIRECTIVE FOR THE TANNERY SECTOR GUIDELINE FOR ONLINE MONITORING SYSTEMS FOR INDUSTRIAL WASTEWATER GREEN RATING/SUSTAINABILITY STANDARDS FOR INDUSTRIAL AREAS GUIDELINES FOR CETPS B2 STATE LEVEL ACTION PLANS FOR POLLUTION REDUCTION AND INCREASING RESOURCE EFFICIENCY IN INDUSTRIAL PRODUCTION SEIP PROJECT SITE DELHI DIGITAL INFORMATION SYSTEMS FOR INDUSTRIAL AREAS MANAGEMENT STRUCTURES FOR INDUSTRIAL AREAS OTHERS SEIP PROJECT SITE HARIDWAR DIGITAL INFORMATION SYSTEMS FOR INDUSTRIAL AREAS UPGRADATION OF ETPS UPGRADATION OF CETPS SKILLS DEVELOPMENT OF ETP AND CETP TECHNICIANS AND OPERATORS OTHERS SEIP PROJECT SITE VAPI DIGITAL INFORMATION SYSTEMS FOR INDUSTRIAL AREAS II

4 Contents 3.2 MANAGEMENT STRUCTURES FOR INDUSTRIAL AREAS RETROFITTING OF INDUSTRIAL AREAS SKILLS DEVELOPMENT OF ETP AND CETP TECHNICIANS AND OPERATORS BAT REFERENCE DOCUMENT FOR TEXTILES OTHERS OUTPUT C: KNOWLEDGE MANAGEMENT AND DISSEMINATION C1 ESTABLISHMENT OF TRAINING SYSTEM NATIONAL LEVEL DEVELOPMENT OF TRAINING MATERIAL SEIP PROJECT SITE DELHI TRAINING SYSTEM FOR TECHNICIANS AND OPERATORS OF ETPS AND CETPS SEIP PROJECT SITE HARIDWAR TRAINING SYSTEM FOR TECHNICIANS AND OPERATORS OF ETPS AND CETPS SEIP PROJECT SITE VAPI TRAINING SYSTEM FOR TECHNICIANS AND OPERATORS OF ETPS AND CETPS C2 BEST PRACTICES KNOWLEDGE PLATFORM/WEBSITE DOCUMENTATION OF BEST PRACTICES C3 TECHNOLOGY PARTNERSHIPS NATIONAL LEVEL COLLABORATION OF CENTRAL POLLUTION CONTROL BOARD (CPCB) AND UMWELTBUNDESAMT (UBA) SEIP PROJECT SITE HARIDWAR GOUK-GERMANY WORKING GROUP IN UTTARAKHAND SUPPORTING ACTIVITIES SEIP PROJECT SITE DELHI BASELINE POLLUTION REPORT FOR MAYAPURI AND LAWRENCE ROAD INDUSTRIAL AREAS CO-OPERATION AGREEMENT SEIP PROJECT SITE HARIDWAR BASELINE ASSESSMENT OF POLLUTION PROJECT ADVISORY COMMITTEE (PAC) SEIP PROJECT SITE VAPI ESTABLISHING A BASELINE SITE VISIT TO VAPI III

5 Introduction: The SEIP Project Sustainable and Environment-friendly Industrial Production SEIP is a joint project of the Ministry of Environment, Forest and Climate Change (MoEFCC) and the Deutsche Gesellschaft für Internationale Zusammenarbeit (GIZ) GmbH within the framework of Indo-German Development Cooperation. The objective of the SEIP project is to enable Indian public and private stakeholders to jointly implement strategies for efficient and environment- friendly industrial development. The project aims at mitigating environmental problems caused by industrial production focusing on industrial wastewater and solid waste management. During the project duration, technical solutions as well as business and management models to reduce acute environmental pollution and to improve resource efficiency in industrial production are piloted in five Indian industrial estates. Visible positive direct impacts of the solutions showcased are to improve conditions directly at the sites, and to unfold a strong signal effect leading to the replication and upscaling of solutions in industrial parks throughout India. Project activities focus on wastewater conveyance systems, the treatment, recycling and reuse of wastewater, waste management as well as the management and planning practices in the industrial areas. Solutions are piloted in 5 selected industrial areas located in the states of Delhi, Gujarat and Uttarakhand. Further cross-cutting activities, such as the development of a market-driven training system for technicians and operators of effluent treatment plants, the development of industry-wide environmental standards, the work on a green rating system for industrial areas, and the setting up of a technology platform offering international exchange of best practice technologies target the improvement of enabling framework conditions for sustainable industrial production in India. Objective: The SEIP project has focus on efficient, and environment and climate-friendly industrial development. The objective of the project is: Private and public stakeholders jointly implement strategies for efficient, and environmental and climate-friendly industrial development. Duration: The project has a duration of 3 years from March 2015 to February The project is being extended by one year to February Budget: The total budget available for the duration of the project is 6.5 million EUR. Project Sites: The project has its focus in selected sites at the Gujarat Industrial Development Corporation s (GIDC) Industrial Estate at Vapi (Gujarat), Delhi Industrial Infrastructure Development Corporation s (DSIIDC) industrial areas at Patparganj, Mayapuri and Lawrence Road (Delhi), and the Integrated Industrial Estate State Industrial Infrastructure Development Corporation of Uttarakhand Ltd. (SIIDCUL) in Haridwar (Uttarakhand). Partners: The Ministry of Environment, Forest and Climate Change (MoEFCC), Government of India and GIZ are the main project partners. An Implementation Agreement has been signed between MoEFCC and GIZ 1

6 on 16th June The Central Pollution Control Board, as a technical arm of MoEFCC, plays an important role. Approach: The SEIP project works on selected environmental problems of national importance, with the main thematic focus on industrial wastewater and solid waste management. The project aims to showcase solutions on how acute environmental pollution can be reduced and how resource efficiency in industrial production can be improved. Project outputs are grouped into 3 areas: Output A: Environmentally Oriented Modernisation of Industrial Areas (showcasing solutions), Output B: Establishing appropriate framework conditions at the national and state levels, and Output C: Knowledge management and dissemination. To accomplish these outputs, various activities are being taken up at the national level as well project site level. The project activities are focused on wastewater conveyance, treatment, recycle/reuse, waste management, monitoring, process modification in individual industries etc. These will be complemented by training and skills development, and setting up of a technology platform. At the national and state level, the project supports the creation of an enabling framework by suggesting measures for new policies, plans and support programmes to prevent and reduce pollution and improve resource efficiency in industrial zones. Further, the project will create practical examples of management and planning for sustainable industrial zones supporting women. The project will include private stakeholders such as industry associations, operators of industrial sites and companies, and relevant entities in the states and the centre. The public and private sectors will be effectively engaged at various stages of the project. Expected Results of SEIP Project: The SEIP project will demonstrate solutions resulting in positive impacts and improved environmental conditions at the selected sites. The successful cases will serve as models that can subsequently be taken up on much larger scales. The key indicators for measuring the results are: Decrease in pollution by an average of 20 percent in the surroundings of three industrial sites. Launch of development programmes and promotional guidelines that aim at increasing resource efficiency and reducing pollution in selected states. Launch of two additional compulsory central government policies, plans and/or programmes, and measures to prevent and reduce pollution as well as improve resource efficiency in industrial zones. Adoption of best practices through technology and management methods for an efficient, environment- and climate-friendly industrial development in 10 industrial zones. Provision of two additional practical examples regarding management and planning methods of sustainable industrial zones that support women. The progress of activities and results achieved for the month of November 2017 is given in the present report. 2

7 Output A: Environmentally Oriented Modernisation of Industrial Areas The environmentally oriented modernisation of selected industrial areas is reflected in an improved waste management and in an increased resource efficiency on an enterprise level. Performance indicators of output: A.1. Coherent management plans for three (3) industrial zones include measures to increase resource efficiency and to reduce pollution (especially regarding waste and sewage management and water quality in receiving water bodies). A.2. Fifty (50) companies in the selected industrial zones improve their resource efficiency regarding energy by on average 25%, water by 15%, raw material utilization by 5%, and product specific waste by 15%. A.3. In two (2) additional industrial zones good practical examples on measures promoting women have been tested on an exemplary basis. Project level outcome indicators: The pollution in the surroundings of two (2) industrial sites based on five (5) location specific parameters has decreased by an average of 20 percent. Two (2) additional practical examples regarding management and planning methods of sustainable industrial zones supporting women are made available for the private and state actors involved. Activities: A1: Coherent Management Plans for Pollution Reduction A2: Resource Efficiency and Cleaner Production Measures (RECP) A3: Promotion of Women 3

8 A1 Coherent Management Plans for Pollution Reduction Output indicator: Development of coherent management plans for three (3) industrial zones including measures to increase resource efficiency and to reduce pollution (especially regarding waste and sewage water management and water quality in receiving water bodies). Activities taken up: DELHI HARIDWAR VAPI Planning of a New CETP for Patparganj Industrial Area Retrofitting of CETP at Lawrence Road Industrial Area Retrofitting of CETP at Mayapuri Industrial Area Error! Reference source not found. Error! Reference source not found. Improvement of Storm Water Drainage and Conveyance Systems at Lawrence Road Industrial Area Management and Disposal of Sewage Sludge from CETPs in Delhi Reuse and Recycle Options for Treated Wastewater from ETPs and CETPs Facilitation Teams: Environment Drive CETP Upgradation and Zero-Liquid-Discharge (ZLD) Improvement of Stormwater Drainage and Conveyance Systems Facilitation Teams: Environment Drive Moisture Reduction of CETP Sludge Improvement of Stormwater Drainage Systems Facilitation Teams: Environment Drive Highlights of progress: Activity planning: Reports to determine problem areas and decide SEIP activities carried out at sites in Delhi, Haridwar and Vapi and finalised with stakeholders (2015). Implementation plan for moisture reduction in sewage sludge in CETP Vapi: Submitted to GIDC for implementation of solutions (September 2017). Planning of new CETP for Patparganj industrial area in Delhi: In July 2017, draft reports on problem analysis for setting up a new CETP in Patparganj and upgrading the Lawrence Road and Mayapuri CETPs have been submitted to DSIIDC. Viable solutions are under preparation. Solutions for upgradation of CETPs of Lawrence Road and Mayapuri industrial areas in Delhi: In July 2017, draft reports on problem analysis for upgrading the Lawrence Road and Mayapuri CETPs have been submitted to DSIIDC. Viable solutions are under preparation. 4

9 CETP Upgradation and ZLD at IIE Haridwar: In October 2017, a concept note on CETP Upgradation and ZLD at IIE Haridwar was submitted to SIIDCUL giving an overview on the options for CETP upgradation and achieving Zero Liquid Discharge (ZLD). Implementation Plan for improving the storm water drainage in Vapi industrial estate: Report submitted to GIDC for implementation. GIDC is in the process of hiring a consulting for developing detailed designs and specifications for implementation. Solutions for improving stormwater drainage systems in the 3 industrial areas of Delhi: In July 2017, draft report problem analysis for improving drainage systems at the selected industrial areas in Delhi have been submitted to DSIIDC. Viable solutions are under preparation. Improvements in ETPs of Vapi industrial estate: An international expert visited 10 industries for improvements in their ETPs at Vapi Industrial Estate for reducing the industrial waste water pollution. He shared his recommendations and viable solutions with companies in July In October 2017, 3 industries have started implementing the solutions recommended by the international expert. Improvements in ETPs in IIE Haridwar: Out of 16 industries, 5 industries have started implementing the solutions recommended by international experts for reducing the pollution load in their ETPs at the IIE Haridwar. 3 industries have quickly achieved the pollution reduction results, and is documented for writing the success stories. 5

10 1 SEIP Project Site Delhi 1.1 Planning of a New CETP for Patparganj Industrial Area Development of a management plan for implementation of a new CETP at Patparganj IA The activity aims at proposing a feasible solution for installing a CETP at Patparganj IA so as to treat the nearly 1.5 MLD of wastewater generated in the industrial area to the required standards, as well as to recycle and reuse to treated wastewater to the extent possible. There are seven electroplating units (as identified in the PFEA directory 2013) in Patparganj IA generating seriously polluting effluent as per DPCC report despite having individual ETPs installed. There are further a set of electroplating companies which are not associated with PFEA, and a few service stations causing serious water pollution according to PFEA. The fact that there is currently no CETP at Patparganj IA is a major concern for the environment and businesses operating there. Data collection and problem identification processes for the planning of a new CETP, which were initiated in October 2016, were completed in April In May 2017, the German consultants of GIZ, Hydroplan identified several options for setting up a new CETP at Patparganj. Hydroplan calculated the wastewater volume discharged, collected samples from two pumping stations for analysis in order to plan for an appropriate treatment process. In August 2017, Hydroplan met with representatives of the Patparganj IA and DSIIDC in order to discuss various options for setting up the new CETP. This included the finalization of the location of the CETP at Patparganj IA. GIZ is currently exploring funding options for setting up the CETP. MoEFCC under the Government of India, the Department of Industries under the Government of NCT Delhi, and the Small Industries Development Bank of India (SIDBI) all have financial options available for sustainable development initiatives particularly for the development of CETPs. GIZ Delhi team had a discussion with CE, DSIIDC on 24 th November, 2017 where he asked for the budget requirement for the proposed CETP and also mentioned about fund availability with DSIIDC for improvement of Patparganj Industrial area (Refer to Annexure I for details). GIZ is in discussion with India SME Technology Services Limited (ISTSL- a Joint Initiative of SIDBI, SBI, OBC, IOB and Indian Bank) to explore viable funding options for SMEs, particularly in the water and wastewater sector. Hydroplan is expected to propose a detailed design concept for the CETP by the end of November 2017, which will be discussed with Patparganj IA members, DSIIDC and DPCC. 1.2 Retrofitting of CETP at Lawrence Road Industrial Area Development of a management plan for the retrofitting of the existing CETPs at Lawrence Road IA 6

11 Delhi has 13 CETPs and 29 industrial areas (according to NPC report). The operation of most of the CETPs is suffering due to a gap between installed and operational capacity caused by low effluent supply (sometimes as low as 1/10 of the installed capacity). Obsolete technology, conveyance problems, changes in type of industries connected, and current business and management models pose further hurdles to their proper operation. CETPs in Delhi need urgent upgradation in order to meet CPCB/DPCC standards. Under SEIP, GIZ provides technical support to DSIIDC to modernize two CETPs (at Lawrence Road IA and at Mayapuri IA) as pilots. Data collection and preliminary problem identification steps have been completed and were consolidated in a report by Hydroplan, the German consultancy firm engaged by GIZ. The findings from the problem analysis were discussed with DSIIDC. Hydroplan revised their reports and the solutions proposed based on stakeholders and GIZ s feedback. An international expert from Hydroplan visited all three sites in Delhi in 2 nd week of November. Feedback from GIZ and stakeholders regarding the analysis report was collected. Hydroplan started working on the solution report. They will submit a draft before 25 th December, GIZ Delhi team discussed with CE, DSIIDC on 24 th November, 2017 inquiring about sample reports from Hydroplan. The CE expressed his concerns about the existing situation at Lawrence Road CETP. He is planning a meeting with ED, DSIIDC to resolve the co-operation issue from Lawrence Road CETP Society. 1.3 Retrofitting of CETP at Mayapuri Industrial Area Development of a management plan for the retrofitting of the existing CETPs at Mayapuri IA Delhi has 13 CETPs and 29 industrial areas (according to NPC report). The operation of most of the CETPs is suffering due to a gap between installed and operational capacity caused by low effluent supply (sometimes as low as 1/10 of the installed capacity). Obsolete technology, conveyance problems, changes in type of industries connected, and current business and management models pose further hurdles to their proper operation. CETPs in Delhi need urgent upgradation in order to meet CPCB/DPCC standards. Under SEIP, GIZ provides technical support to DSIIDC to modernize two CETPs (at Lawrence Road IA and at Mayapuri IA) as pilots. Data collection and preliminary problem identification steps have been completed and were consolidated in a report by Hydroplan, the German consultancy firm engaged by GIZ. The findings from the problem analysis were discussed with DSIIDC. Hydroplan revised their reports and the solutions proposed based on stakeholders and GIZ s feedback. 7

12 SEIP-Delhi team received all revised reports and is currently working on the feedback. SEIP- Delhi team held discussions with Hydroplan on the proposed solutions and shared rough ideas. An international expert from Hydroplan visited all three sites in Delhi in 2 nd week of November. Feedback from GIZ and stakeholders regarding the analysis report was collected. Hydroplan started working on the solution report. They will submit a draft before 25 th December, GIZ Delhi team met with CE, DSIIDC on 24 th November, 2017 whom inquired abou the sample reports from by Hydroplan. He also expressed his concerns about the existing situation at Lawrence Road CETP. The CE is planning a meeting with ED, DSIIDC to resolve the co-operation issue from Lawrence Road CETP Society (Refer to Annexure I for details). 1.4 Improvement of Conveyance System and Storm Water Drainage at Patparganj Industrial Area Development of a management plan to improve the conveyance systems and storm water drainage at Patparganj IA The aim of this activity is to improve the conveyance system at Patparganj Industrial Area. During the planning workshop conducted at Patparganj IA on September 1st 2016, the association expressed concerns about the existing wastewater conveyance system. Concern was raised regarding the depletion of the groundwater level within the industrial area and a lack of rainwater harvesting. The storm water collected in the industrial area is conducted through surface drains (partially open) to Ghazipur drain. These drains are often choked by solid waste dumps in the open drains during the dry season. Based on the existing situation, measures towards effective storm water management will be proposed to DSIIDC and PFEA under the technical cooperation with GIZ. GIZ team collected data on the existing sewage/conveyance system and storm water drainage from DSIIDC and PFEA. A layout map with details about sewer line, water supply line, location of fire hydrants (proposed at that time) has been obtained from PFEA, however it is old (last signed in 1989). Draft of Problem Identification Report on existing conveyance systems in Patparganj IA and Lawrence Road IA was submitted by Hydroplan (May 2017). A digitised map of the conveyance networks in Lawrence Road IA and Patparganj IA were assembled and presented in 13th of July Stakeholder Review Meeting. Hydroplan conducted a reconnaissance survey at Mayapuri IA and Lawrence Road IA to understand the present situation of wastewater conveyance and storm water drainage. Hydroplan completed sampling of ground water, effluent from conveyance and storm water drainage. SEIP-Delhi team and stakeholders commented on the problem identification report. A revised version, as well as the development of solutions, are currently worked on by Hydroplan. 8

13 SEIP-Delhi team held an informal meeting with Hydroplan on the proposed solutions where rough ideas were shared. Hydroplan is working on the solution reports. SEIP-Delhi received all revised reports. GIZ Delhi team is working on feedback. International expert from Hydroplan visited all three sites in Delhi in November 2nd week. He also had meetings with GIZ and other stakeholder to collect feedback on their problem analysis report. GIZ Delhi team had a discussion with CE, DSIIDC on 24th November, 2017 and updated him about SEIP status (please refer annexure I for details). 1.5 Improvement of Conveyance System and Storm Water Drainage at Mayapuri Industrial Area Development of a management plan to improve the conveyance systems and storm water drainage at Mayapuri Industrial Area The aim of this activity is to improve the conveyance system in the industrial areas (Patparganj IA, Lawrence Road IA and Mayapuri IA). The conveyance system in Lawrence Road is maintained by Delhi Jal Board. The storm water collected in the industrial area is conducted through surface drains (partially open) to PWD storm water drain. In Mayapuri 40% of storm water drains are closed. These drains are often choked by solid waste dumps in the open drains during the dry season. Based on the existing situation, measures towards effective storm water management will be proposed to DSIIDC under the technical cooperation with GIZ. GIZ team collected data on the existing sewage/conveyance system and storm water drainage from DSIIDC and Mayapuri CETP Society. Draft of the Problem Identification Report on existing conveyance systems in Patparganj IA Lawrence Road IA and Mayapuri IA, was submitted by Hydroplan A digitised map of the conveyance networks in Lawrence Road IA, Mayapuri Patparganj IA were assembled and presented in the Stakeholder Review Meeting on the 13th of July. Hydroplan conducted a reconnaissance survey at Mayapuri IA and Lawrence Road IA to understand the present situation of wastewater conveyance and storm water drainage. Hydroplan completed sampling of ground water, effluent from conveyance and storm water drainage. SEIP-Delhi team and stakeholders commented on the problem identification report. A revised version, as well as the development of solutions, are currently worked on by Hydroplan. SEIP-Delhi team held an informal meeting with Hydroplan on the proposed solutions where rough ideas were shared. Hydroplan is working on the solution reports. SEIP-Delhi received all revised reports. GIZ Delhi team is working on feedback. 9

14 International expert from Hydroplan visited all three sites in Delhi in November 2nd week. He also had meetings with GIZ and other stakeholder to collect feedback on their problem analysis report. GIZ Delhi team had a discussion with CE, DSIIDC on 24th November, 2017 and updated him about SEIP status (please refer annexure I for details). 1.6 Improvement of Conveyance System and Storm Water Drainage at Lawrence Road Industrial Area Development of a management plan to improve the conveyance systems and storm water drainage at Lawrence Road Industrial Area The aim of this activity is to improve the conveyance system in the industrial areas (Patparganj IA, Lawrence Road IA and Mayapuri IA). The conveyance system in Lawrence Road is maintained by Delhi Jal Board. The storm water collected in the industrial area is conducted through surface drains (partially open) to a small trunk drain of Najafgarh Nalla. These drains are often choked by solid waste dumps in the open drains during the dry season. Based on the existing situation, measures towards effective storm water management will be proposed to DSIIDC under the technical cooperation with GIZ. GIZ team collected data on the existing sewage/conveyance system and storm water drainage from DSIIDC and Lawrence Road industrial Area. A layout map with details about sewer line, storm water drainage was prepared by GIZ based on available secondary data and reconnaissance survey. Draft of the Problem Identification Report on existing conveyance systems in Patparganj IA Lawrence Road IA and Mayapuri Industrial Area was submitted by Hydroplan. A digitised map of the conveyance networks in Lawrence Road IA, Patparganj IA and Mayapuri IA were assembled and presented in the Stakeholder Review Meeting on the 13th of July. Hydroplan conducted a reconnaissance survey at Mayapuri IA and Lawrence Road IA to understand the present situation of wastewater conveyance and storm water drainage. Hydroplan completed sampling of ground water, effluent from conveyance and storm water drainage. SEIP-Delhi team and stakeholders commented on the problem identification report. A revised version, as well as the development of solutions, are currently worked on by Hydroplan. SEIP-Delhi team held an informal meeting with Hydroplan on the proposed solutions where rough ideas were shared. Hydroplan is working on the solution reports. SEIP-Delhi received all revised reports. GIZ Delhi team is working on feedback. International expert from Hydroplan visited all three sites in Delhi in November 2nd week. He also had meetings with GIZ and other stakeholder to collect feedback on their problem analysis report. 10

15 GIZ Delhi team had a discussion with CE, DSIIDC on 24th November, 2017 and updated him about SEIP status. It was also informed connection of C block with CETP can bring result by small intervention (please refer annexure I for details). 1.7 Management and Disposal of Sewage Sludge from CETPs in Delhi Development of a management plan for the management and disposal of sludge at Patparganj, Mayapuri and Lawrence Road IA GIZ and SINTEF (Norwegian Research Foundation) are cooperating to provide technical support and capacity building for sustainable management of industrial waste and sewage sludge in the three selected industrial sites. Expert from SINTEF visited Patparganj IA and Lawrence Road CETP to understand the scope for co-processing in energy intensive industries. He met DSIIDC and DPCC to gain information on initiatives which have already been undertaken by them concerning the utilisation of CETP sludge. DPCC shared minutes of their meeting with the cement industries for utilisation of CETP sludge, which will be used as the baseline by SINTEF. Representatives from SINTEF visited Lawrence Road CETP and Lawrence Road Industrial Area on 21st March 2017 to prepare a plan of action for Delhi site under SEIP. GIZ Delhi team collected data on sludge quality report from DSIIDC and submitted it to SINTEF. SINTEF shared their action plan for Delhi with GIZ. SINTEF expert along with GIZ visited Mayapuri CETP and discussed with the Confederation of the CETP Society to understand the present condition of CETP sludge in Delhi. GIZ along with SINTEF Scientist visited the Bawana industrial area to explore possibilities of using CETP sludge in the waste to energy plant. SINTEF submitted their first draft of Consolidate Report on visits to Vapi and Delhi. Baseline report on Management of solid waste from the industrial area and CETP sludge was submitted to GIZ. Work is in progress. 1.8 Reuse and Recycle Options for Treated Wastewater from ETPs and CETPs Development of a management plan for the reuse and recycle options for treated wastewater from ETPs and CETPs at Patparganj, Mayapuri and Lawrence Road IA GIZ will prepare this management plan along with the relevant stakeholders through consultative process to facilitate time bound mechanisms for providing suitable technological options for reuse/recycle options for treated wastewater from ETPs/CETPs. Information on national and international technology/service providers, funding mechanisms for implementation through various agencies based on the preliminary identification reports, and detailed solutions will form a part of it. 11

16 Detailed discussions on several options of reuse/recycle took place with relevant IA stakeholders. Technical inputs were provided by Hydroplan. The options that have been discussed are: o Collection of treated wastewater in a holding pond to function as an artificial recharge structure in Patparganj IA o Use of treated wastewater in non-potable or low-end applications such as toilet flushing, gardening, floor washing in the IAs and industrial units of Patparganj, Mayapuri and Lawrence Road o Use of treated wastewater in high-end applications, such as replacement of fresh water with further treated wastewater in quality sensitive industrial applications (e.g. cooling/boiler water make up and vehicle/equipment washing) in the IAs and industrial units of Patparganj, Mayapuri and Lawrence Road. Discussions are in progress on feasibility of the options suggested with the IAs through facilitation team meetings. GIZ Delhi team had a discussion with CE, DSIIDC on 24 th November, 2017 and updated him about SEIP status. On discussion about recycle reuse of treated wastewater he informed DSI- IDC will work on the water supply line in Patparganj IA. If required, another line for treated water supply for reuse can be added. Discussion under progress. 1.9 Facilitation Teams: Environment Drive The industrial associations foster voluntary action and thereby achieves waste management Solid waste management is a major concern within Patparganj IA. The industrial association (PFEA) has assigned the waste management task to a private body which is responsible for collection, storage, transportation and disposal of waste. The East Delhi Municipal Corporation collects the waste once in a week through waste collection vehicles from the estate and then dumps it into the dumping grounds of Ghazipur. For lack of designated waste disposal facility within the industrial estate, the waste often dumped in the open areas like vacant plots, parking lots, etc. PFEA has started door to door waste collection system. Patparganj IA is within a close vicinity to ISBT, Anand Vihar. As per PFEA, ISBT causes too much traffic within the area causing serious air pollution within the Patparganj IA. Also, the toxic gases generated in the Ghazipur Drain reacts with the surfaces of electronic appliances in the surroundings and damages them. The buffer zone at one of the edge of the Patparganj IA is still lying under-developed which would have helped in bringing down the effect of air pollution within the industrial area and its surroundings. PFEA is keen to improve the aesthetics and hygiene of the industrial areas and hence have started taking steps towards it. Summary of the progress so far: PFEA conducted a cleanliness drive during October 2016: about 300 t of garbage was removed from the IA. 12

17 PFEA conducted a plantation drive from June to September 2016 with the support of DSIIDC and GIZ. This resulted in transformation of park once lying as a junkyard into a green lung space for the industrial estate. GIZ met with CE, DSIIDC to discuss pending decisions from DSIIDC. CE directed concerned SE, DSIIDC to identify at least two spots in Patparganj IA where public toilets can be installed. He also informed GIZ that DSIIDC already started working on parking lots in front Udyog Sadan in Patparganj IA. GIZ organised a small meeting with GIZ IGEN team to discuss on the feasibility of installation of solar panels on Mr. Maheswari s rooftop as a pilot case. Discussion is under process. GIZ informed PFEA (23rd May) that DSIIDC is willing to hand over other parking plots to PFEA for development. PFEA informed both GIZ and DSIIDC due to poor economic condition of the industries they will not be able to take up the project. They requested DSIIDC to look into the matter. DSIIDC celebrated World Environment Day along with GIZ, Confederation of CETP Society, Mayapuri CETP Society and Naraina CETP Society. A small talk on importance of environment drive followed by plantation drive was conducted at Naraina CETP premises. Chief Engineer DSIIDC conducted a site visit along with his team and GIZ and identified site for toilet construction in Patparganj Industrial Area. Cleaning up of a proposed new Parking lot in front of Udyog Sadan was done by DSIIDC. Possibility of conducting an environment improvement drive with Lawrence Road industrialists of whom a few showed their interest is under discussion. Proposals were discussed with Lawrence Road industrialists and DSIIDC. PFEA organised a clean-up drive in their IA from Dashera to Diwali and removed almost 800 tons of garbage from the roads as well as open spaces and transported it to the designated landfill site. PFEA, along with a clean-up movement will organise a desilting programme in the conveyance system in Patparganj IA along with DSIIDC to clean up the conveyance system within the IA. No progress for the current month. 13

18 2 SEIP Project Site Haridwar 2.1 CETP Upgradation and Zero-Liquid-Discharge (ZLD) Development of a management plan for CETP upgradation to achieve ZLD The objective is to find measures to modernize the operation of the CETP at SIIDCUL s IIE Haridwar. The CETP has a 9 MLD design capacity and over 500 units are connected to it. The CETP is operated on BOT basis by SK UEM Water Projects Private Limited on a 20-year agreement. The CETP currently caters to only about 4 MLD of wastewater (domestic and industrial). The key objectives are: Assurance of all time compliance of CETP to the permissible limits of pollutant parameters. Assurance of compliance of discharges by ETPs of individual industries to the permissible limits of pollutant parameters. Achievement of Zero Liquid Discharge (ZLD) and recycling as well as reuse of treated wastewater. Improvement of business and management models. Completion of economic assessment study on CETP by Ideck, Bangalore in June GIS mapping completed of infrastructure services including CETP conveyance system, water supply network and other infrastructure facilities provided at SIIDCUL IIE Haridwar. From 11 th to 15 th of July 2017, national and international experts visited CavinKare, Penta Latex, Wipro, HUL, Pure and Cure and CETP facility at SIIDCUL Haridwar. Launch of Environment Clinic in IIE SIIDCUL Haridwar for SIIDCUL industries, and SMEs in particular, to address issues related to treatment, recycling and reuse of wastewater. 13 representatives from 7 industries participated in the event ( ). On 21 st of July 2017, a meeting was organised with SIIDCUL officials for consultants from GOPA Infra at SIIDCUL Dehradun to discuss the status of CETP improvement studies, evaluation of effluent conveyance, storm water drainage and water supply systems at IIE IA On 9 th of August 2017, a meeting was organised at SPMG office to discuss the action plan on SEIP project activities on modernisation and upgradation of 1 CETP and 9 ETPS and improvement in storm water drainage systems with consultants from GOPA Infra and GIZ representative from SGR, Mr. Satya Narayan Ghosh, in which it was decided that GOPA Infra will revise the timelines of the action plan submitted. Gopa Infra started revising the concept note prepared for CETP improvement/upgradation, based on the feedback from SEIP. The revised concept note on CETP was formally circulated on 10 th October 2017 by GIZ SEIP to key stakeholders viz. SIIDCUL, UEPPCB, Industry Associations in Haridwar (SMAU and SEWA), and the CETP O&M agency at SIIDCUL Haridwar, requesting their feedback on the same and thereafter discussing the same in the proposed consultative meeting with the stakeholders. 14

19 Training to CETP Laboratory staff on Sampling, Analysis & Interpretation by International Expert, Mr. Martin Boehnke & National STE, Mr. Trushit Desai Composite sampling of CETP effluents and analysis for assessment of CETP performance Training on Laboratory Management by International Expert, Mr. Martin Boehnke & National STE, Mr. Trushit Desai to officials of Uttarakhand Pollution Control Board (UEPPCB), Pey Jal Nigam, Jal Sansthan, CETP, SPMG and STP Operators. TECHNOLOGY DEMONSTRATION: Assessment, Arrangement and commissioning of demonstration unit of screw press based sludge dewatering technology at the CETP Search, Assessment & Finalization with series of German companies for Technology demonstration for industrial & municipal waste water treatment. Advisory support to the CETP Concessionaire, on the draft CETP upgradation plan, prepared by for enhancing treatment capacity. 2.2 Improvement of Stormwater Drainage and Conveyance Systems Development of a management plan to improve the storm water drainage system in SIIDCUL s IIE Haridwar The storm water drainage in IIE Haridwar is in a bad condition in several places. Overflow of these systems poses problems to the CETP due to the pollutants carried by the water. The aim of this activity is to retrofit wastewater conveyance and storm water drainage systems so as to reduce pollution being caused by them due to inadequacies. GIS based mapping of the storm water in IIE Haridwar has been completed. International Short-Term Experts (IWWT), Mr. Martin Boehnke and Mr Evers Willing, along with national expert Mr. John Thomas, visited SIIDCUL Haridwar to assess the existing condition of the storm water drainage system in the industrial estate. On 9 th August 2017, it was decided to revise timelines for all the activities in the action plan shared by the consultants in a meeting at SPMG office with GOPA Infra, GIZ and SGR. Work in progress. 2.3 Facilitation Teams: Environment Drive Facilitation teams foster voluntary action, participation and knowledge exchange on specific topics, such as waste management, cleaner production and wastewater treatment. To promote voluntary action in the industrial areas for environmental improvement, the following three Facilitation Teams with volunteering industries as members were constituted in SIIDCUL IIE Haridwar: Facilitation Team on Environment Drives 15

20 Facilitation Team on Cleaner Production Facilitation Team on Wastewater Management The Facilitation teams meet regularly and chalk out lines of action. They share information amongst industries and bring in collective actions to achieve improvements. Facilitation Team on Environment Drives: Summary of the progress so far: Three meetings of the Facilitation Team on Environment Drives have taken place till date: Meeting 1: On 29th November 2016, the 1st meeting was organised to raise the awareness of the association members and industry towards cleanliness, plantation and garbage removal. Meeting 2: The 2nd meeting of the facilitation team on environment drives and outreach was conducted on 09th March To identify the areas for cleanliness, plantation and garbage removal in sector 6A, 6B and 3. As suggested, physical survey was conducted in the sectors identified and initiate cleaning activities by Nirman Nigam. Meeting 3: The 3rd meeting of the facilitation team was conducted on 5th May 2017 to present the progress of actions identified in the last meeting of the facilitation team on 08th March 2017 at Cello Industries and to request industry representatives to provide there in-puts/suggestions for the upcoming World Environment Day- month long activities. Important points of discussions were: o Development of Park: SIIDCUL allotted plot no. P1 in sector 7 for park development to SMAU o Plantation: For plantation drive in SIIDCUL on World Environment Day, it was suggested that plants or saplings can be obtained at marginal cost from Forest Department Uttarakhand o Weekly activities were discussed to finalize the action plan for environment drives with o The World Environment Day event was organised in SIIDCUL. o Industry Associations Viz. SIA, SEWA and SMAU organised plantation activates in their respective parks. o HUL inaugurated Rain Water Harvesting Facility in their premises o Wipro Ltd. Organised Drawing Competition in their company 4th meeting of Facilitation Team on Environmental Drives and Outreach was organised on 13th September 2017 at SIIDCUL s Conference Room at IIE Haridwar. Solid Waste Management was identified as one of the concerned areas in SIIDCUL Dr. Martin Ney, German Ambassador to India visited SEWA Park on 30th August 2017 and planted trees there. Showcasing of SEWA Park and a plantation event was organised by SEWA with the Singapore and Taiwan industry delegation in Q SEWA and SIA are working further to improve their respective parks towards showcasing of the same to the proposed visit of German delegation to SIIDCUL. 16

21 3 SEIP Project Site Vapi 3.1 Moisture Reduction of CETP Sludge Development of a management plan for CETP sludge moisture reduction in CETP Vapi The CETP in Vapi produces around 70,000 t/year of sludge. Currently, the sludge is disposed on a landfill in Vapi. The high moisture content of the sludge makes its disposal problematic. Site visits have found that the sludge is being de-watered mechanically. This partially dried sludge is then packed in a bag and pet dried in sludge drying beds. However, this procedure is not sufficient to dry the large quantity of sludge and is further a very time-consuming activity. This activity thus aims at finding a sustainable solution for the sewage sludge disposal so as to reduce pollution cause by it. GIZ visited the CETP and collected data, such as quantity, characteristics after different stages of treatment, and chemical dosing patterns. A German consultancy (Aqua Consult) visited the site during 6-10th March 2017 and met with the CEO, VGEL and other employees at the CETP to explore the sludge generation and drying mechanism of the CETP as well as its disposal process. Aqua Consult submitted a report proposing various technologies that can be used for sludge dewatering. The report was shared with VGEL. VGEL raised further questions regarding standard procedures (SOP) for setting up of a pilot plant which were forwarded to Aqua Consult. Aqua Consult has submitted the final report with SOP for pilot plant. GIZ SEIP team prepared a cost comparison for the report submitted by Aqua Consult and provided to VGEL (CETP operator) for an action plan to implement the solution. VGEL was in favour of the options of Solar Drying and Sun Drying. After review by VGEL, the Implementation Plan for Sludge Moisture reduction was submitted to GIDC and VGEL in September The final report on sludge moisture reduction was reviewed by GIDC. In the meeting of GIZ at GIDC on 25 th September, it was decided that GIDC would discuss this priority issue with VGEL for implementation of solutions. Meeting with GIDC took place on 27 th November The status is being updated to GIDC. GIDC assured to take actions on prompt basis according to the SEIP s project timeline. 3.2 Improvement of Stormwater Drainage Systems Development of a management plan for the improvement in storm water management The storm water drainage network at GIDC Vapi is nearly 25 years old and has been undergoing several modifications over time. It has, however, not been designed to cater to the needs of an industrial area. In some areas the network consists of pipes, whereas open drains are used in others. The inadequateness and bad state of the system as well as waste dumps choking the system lead to overflow and 17

22 clogging. The storm water lines are not well maintained and many lids at junction points are broken. During monsoon season the situation is aggravated since some areas are frequently flooded due to the lack of a proper drainage system. This network is of utmost importance since it carries pollutants through the runoff and discharges into the River Damanganga. Also, several industries discharge their wastewater into the storm water drains. Under this activity, the storm water drainage systems is mapped in order to identify the stretches and locations which are in need of maintenance or retrofitting. The aim of this activity is to provide suggestions and concepts for improving the entire storm water drainage system. Available data was gathered and a GIS map of all phases, roads, storm water, drainage and effluent networks was prepared. Together with VIA, it was decided to improve the storm water drainage system of Phase IV area. GIZ performed a preliminary survey based on the GIS mapping of the storm water network and roads to identify problems related to clogging, spillages, contamination etc. German consultancy (Vössing GmbH) collected data with the support of GIZ and GIDC officials. GIZ identified some effluent penetration into Bill Khadi (river) from the storm water drains near Phase 3-4 as well as presence of new waste dumps. Vössing GmbH submitted a pre-visit report. Experts from Vössing GmbH visited Vapi from 24th-28th of March 2017 to discuss current problems and to share proposed concepts. They also visited Bill Khadi in Phase IV along with GIZ and local GIDC officials. Proposed concepts and solutions by the German experts for the identified problems were presented to the Executive Engineer, Notified Area Authority, Vapi. Vössing GmbH submitted the report on storm water drainage system presenting 2 alternatives for the improvement including estimations of both alternatives. The final report on the storm water drainage system was submitted to local officials of GIDC/NAA. Further, the findings were presented to the Executive Engineer of NAA on 21 st July The report on Implementation Aplan for Storm Water Management was submitted to GIDC Head office in September GIDC has provided formats for RFP (Request for Proposal) and for tender documents. GIZ SEIP Vapi will draft and resubmit documents for tendering the process of engaging a consultant to conduct a feasibility study for storm water management in GIDC by October The tender documents to engage a consultant by GIDC for field surveys and designing for implementation of storm water management were finalised by GIDC and GIZ SEIP Vapi. In a meeting held with GIDC on 27 th November 2017, GIDC inquired about the possibility to hire an international expert to do the designing and detailing work. GIZ is in process to get proposal from a German agency. 18