Synthetic Organic Chemicals 5(f)

Transcription

1 SEAC, Gujarat Page 1 of 11 Synthetic Organic Chemicals 5(f) For appraisal Environmental Clearance [EC] Expansion of Project 1. Basic Information of the Project: i Name & Address of the Project site (Complete details with plot /Survey, Landmark etc. ) M/s. Palam Pharma Pvt. Ltd. Plot No. 12/C, PhaseI, GIDC Vatva, Ahmedabad. ii Name of the Applicant Mr. Tarun Patel (Director) iii Address for correspondence Plot No. 12/C, PhaseI, GIDC Vatva, Ahmedabad. iv Contact and ID of the Applicant Mo. : palampharma@yahoo.com v Aerial distance of nearest Habitat (KM) Project site is in GIDC Vatva, nearest habitat is at 0.6 km vi vii viii Longitude & Latitude of the Project Site: (4 corners of the site) Category as per the Schedule to the EIA Notification 2006 i.e. 1(d), 2(b), 5(f) etc. Applicability of General Conditions of EIA Notification 2006: i.e. Ensure that (1) Protected areas notified under the Wildlife (Protection) Act, 1972; (2) CEPI areas (3) Ecosensitive areas and (4) Interstate boundaries and international boundaries; are not located within 5 km or 10 km (as the case may be) area from the boundary of the proposed site. 2. Online application & PH reg.: a) Date of SEAC meeting for recommendation to grant TOR: Latitude: N Longitude: E B SubCategory: 5(f) Synthetic Organic Chemicals N.A. 30/03/2017 b) Online application proposal : SIA/GJ/IND2/18678/2017 c) Date online acceptance of EC application by SEAC: d) TOR issued by SEIAA: Letter no & date. Letter No. SEIAA/GUJ/TOR/5(f)/620/2017, dated 01/05/2017 e) Date of Public Hearing (If applicable): Not Applicable f) Date of presentation for Appraisal: Page 1 of 11

2 SEAC, Gujarat Page 2 of Product profile: Name of the Products CAS Quantity MT/Month Enduse of the products Existing Proposed Total Antispasmodic drug 1 Dicyclomine 2 Carbamazapine Anticonvulsant or antiepileptic drug 3 Clotrimazole Antiparasitic drug 4 Tinidazole Antiparasitic drug 5 Proguanil 6 Fluoxetine 7 Clomiphene Citrate Antimalarial drug Antidepressant drug Fertility Drug Total The project falls under Category B of project activity 5(f) as per the schedule of EIA Notification Product wise Raw material consumption: Name of the Products 1 Dicyclomine Name of the Raw Materials CAS of raw materials. Quantity (MT/Month) Existing Proposed Total 15% NaOH Sulfuryl Chloride Dicyclohexyl Ketone Sodium Metal DEAE Toluene Conc. HCl Name of the Products Name of the Raw Materials CAS of raw Quantity (MT/MT) materials. Existing Proposed Total 2 Clotrimazole Imidazole Carbamazapi ne Triethyl amine ochloro phenyl diphenyl methane Toluene % NaOH Bromine MCB Iminodibenzycarb onyl chloride Methanol % Aq Ammonia Sol. 4 Tinidazole 2 methyl 5 nitro imidazole Ethyl thio ethanol Sulfuric Acid Page 2 of 11

3 SEAC, Gujarat Page 3 of 11 5 Proguanil 6 Fluoxetine 7 Clomiphene Citrate Acetic Acid Liquor Ammonia % HCl Hydrogen Peroxide Isopropyl amine Sodium Dicyandiamide Butanol PChloroaniline HCl Isopropanol Acetophenone Paraformaldehyd e Isopropanol Diethylamine HCl Sodium Borohydride Parachlorobenzot rifluoride DMSO NaOH Toluene N Hexane Conc. HCl Hydroxy benzophenone DEAE HCl Toluene NaOH Ether Mg Benzyl chloride Conc. HCl NChloro Succinimide Chloroform Acetone Citric Acid Compliance status of the existing project: Particulars Brief Information/Details Remarks 1 Earlier EC details In case of EC not obtained, Copy of CTE & CCA obtained before EC was not obtained because unit was established before publication of EIA Notification2006. Copy of CCA obtained before 2006 is attached as AnnexureX of EIA report. 2 Compliance of EC conditions Not Applicable in our case 3 Status of inspection by RO Not Applicable in our case Page 3 of 11

4 SEAC, Gujarat Page 4 of 11 MoEF&CC, Bhopal.i.e. CCR Certified Compliance Report 4 Status of submission of half Not Applicable in our case yearly returns to concern authorities. 5 Compliance of existing CC&A Unit has valid consent vide order AWH61718, valid up to Compliance of the same is enclosed as 6 Legal actions/closure directions/scn etc. issued by GPCB. AnnexureXI of EIA report. Attached as AnnexureIX of EIA report. Summary is given as AnnexureI at below. 7 Any Public Complaints No public complain 8 Is there any litigation pending before any court of Law against the Project? No 6. Salient features of the project including Water, Air and Hazardous waste A B C D i ii management: Particulars Details Total cost of Proposed Project Existing: 2.5 Crores (Rs. in Crores): Proposed: 0.5 Crores Total: 3.0 Crores (1) Capital cost for EMS (Environmental Management System): 0.12 Crores (2) Recurring cost towards the environmental protection measures: 20 Lakhs per Annum. Total Plot area ( sq. meter) Green belt area,/tree Plantation area ( sq. meter) Existing: 1850 Sq. m. Proposed: Total: 1850 Sq. m. Existing: 350 Sq. m. Proposed: 205 Sq. m. Total: 555 Sq. m. Employment generation 1. Direct Existing: 15 Proposed: 10 Total: Indirect Existing: Proposed: Total: Water Source of Water Supply (GIDC Bore well, Surface water, Tanker supply r etc...) Status of permission from the concern authority. Water consumption () GIDC water supply Permission is obtained from GIDC. Existing Proposed (Additional) Total after Expansion (A) Domestic Remarks Page 4 of 11

5 SEAC, Gujarat Page 5 of 11 iii (B) Gardening Industrial Process Washing Boiler Cooling Scrubber Water treatment Industrial Total Grand Total (A+B+C) ) Total water requirement for the project: ) Quantity to be recycle: 2.8 3) Total fresh water requirement: 9.7 Waste water generation () Category Existing Proposed (Additional) Total after Expansion (A) Domestic Industrial Process Washing Boiler Cooling Scrubber Water treatment Total Industrial waste water * Remarks *Out of the total industrial effluent; process w/w (0.980 ) will be directly sent to common spray dryer facility. Hence total industrial w/w taken to ETP will be 4.3. Then it will pass through RO. Permeate from RO (2.8 ) will be reused and only sanctioned qty. i.e. 1.5 will be sent to CETP for further treatment & final disposal. iv Treatment facility within premises with capacity ETP: 10 (ETP, MEE, STP etc). v Mode of Disposal & Final meeting point Domestic: Soak pit Industrial: Process wastewater will be sent to common spray dryer. Wastewater from scrubber, washing, utilities & water treatment will be treated in ETP, followed by RO. Reject of RO (1.5 ) will be discharged to CETP drainage line after achieving CETP inlet norms for final treatment and disposal and RO permeate (2.8 ) will be reused. Page 5 of 11

6 SEAC, Gujarat Page 6 of 11 vi In case of Common facility (CF) like CETP, Common Spray dryer, Common MEE etc., name of CF Membership of Common facility (CF) CETP: GESCSL, Vatva Common spray Dryer: GESCSL, Vatva Attached as AnnexureIV of EIA report. vii Reuse/Recycle details () 2.8 E Air [Existing & Proposed] i Flue gas emission details No. of Boilers/TFH/Furnaces/DG sets etc. with capacities viz. TPH, Kcal/hr, MT/hr, KVA etc. ii iii Source of emission With Capacity e.g. Boiler (8 TPH) Existing 1 Boiler (0.8 TPH)* Stack Height (meter) Name of the fuel 12 Natural Gas Quantity of Fuel MT/hr & MT/Day 600 SCM/day Type of emissions i.e. Air Pollutants SPM<150 mg/nm 3 SO 2 <100 ppm NO X <50 ppm APCM Emission Standards Proposed No proposal of addition of flue gas stacks. * For proposed expansion activity, there will be no addition of new boiler. Only working hours of the existing boiler will increase resulted to increase in fuel consumption. Process gas i.e. Type of pollutant gases (SO 2, HCl, NH 3, Cl 2, NO x etc.) [Existing & Proposed] Existing 1 Proposed 1 Source of emission Reaction Vessel Reaction Vessel Type of emission Stack/Vent Height (meter) APCM SO 2, HCl, HBr 15 Alkali Scrubber HBr 15 Alkali Scrubber Emission Standards SO 2 <40 mg/nm 3 HCl<20 mg/nm 3 HBr<05 mg/nm 3 HBr<05 mg/nm 3 Fugitive emission details with its mitigation measures. [Existing & Proposed]. As below Sources of fugitive emission: There will be chances of generation of VOCs from material handling area, process area. There will be also changes of generation of PM (Dust) from packing/ finishing area, vehicular movement. Mitigation Measures: Raw material will be stored in the covered structure. Closed handling and charging system will be provided. Frequent work area monitoring will be done to ensure fugitive emissions level. Internal roads will be concreted or paved to reduce fugitive emission during Page 6 of 11

7 SEAC, Gujarat Page 7 of 11 F i vehicular movement. Air borne dust will be controlled with water sprinklers. Greenbelt will be developed around the plant boundary and also along the roads to arrest the fugitive emission. Hazardous waste (as per the Hazardous and Other Wastes (Management and Transboundary Movement) Rules [Existing & Proposed] Type/Name of Hazardous waste Source of generation Category and Schedule as per HW Rules Quantity (MT/Annum) Disposal Method 1 ETP sludge ETP MT/year Collection, storage, transportation & disposal at TSDF site. 2 Used Oil Machineries lit/year Collection, storage, transportation, and disposal by selling to registered rerefiners. 3 Discarded RM storage Collection, storage, containers/ drums/ liners nos./year Transportation, disposal by selling to authorized recycler. Quantity of discarded containers must be in MT/Annum. ii Membership details of TSDF, CHWIF etc. TSDF: Maurya Enviro Project Pvt Ltd., Jamiyatpura, Dist. Mahisagar iii Details of NonHazardous waste & its disposal (MSW and others) G Solvent management, VOC emissions etc. i Types of solvents, Details of Solvent recovery, % recovery. Reuse of recovered Solvents. Methanol, Acetone, Toluene, Isopropanol will be used as solvent. Selfreflux condenser will be provided with dual valve system. At the end of reaction, solvents will be collected in receiving tank and reuse in next batch. Solvent recovery will be about 92% 95%. ii VOC emission sources and its mitigation measures Close system for handling of solvent will be provided. 7. Details of Environmental Consultant: Particulars Details i Name of the Consultant San Envirotech Pvt. Ltd., Ahmedabad ii Contact and ID of the Applicant Mo. No mahendra.sepl@gmail.com iii Accreditation for the categories 5(f) category is covered in our accreditation. iv Any other details Page 7 of 11

8 SEAC, Gujarat Page 8 of Details regarding EIA report: Particulars Details Page of EIA report a Ensure that there is no change in No change EIA report w. r. t. ToR i.e. Form1 & PFR b Baseline environmental monitoring March, 2017 to May, period c Baseline study area (km) 5 km 31 d No. of AAQM stations including Six stations, refer table project site e Conclusion of the Monitoring (Baseline study) Air, Water & Land f Parameters considered for AAQM including project specific parameters. Parameters Air: The results of AAQM are within the norms prescribed in NAAQS. Water: the results of GW samples and SW samples are within the permissible limits as per IS 10500:2012 specified for drinking water and hence are suitable for drinking. Land: The soil quality around site is appropriate and no abnormality in terms of soil contaminants is reported. Page 321, 326, 327 & 3 30 of chapter 3. PM 10, PM 2.5,SO 2, NOx, VOC Page 320 to 323 of chapter3 Range of Concentrations (μg/m 3 ) Remarks 1 PM The results of 2 PM SO NO x VOC as BTX g Whether the results of AAQM are within the norms prescribed in NAAQS? h Comments for AAQM results w. r. t. NAAQS i Software used for the mathematical Modelling for anticipated incremental GLCs (Ground Level Concentrations) j The resultant concentrations w. r. t. NAAQS and its conclusion. AAQM is within the norms prescribed in NAAQS. Yes Page 320 to 323 of The results of AAQM chapter3. are within the norms prescribed in NAAQS ISCST3 Page 44 of chapter4. PM (6.284 g/m 3 ), SO 2 (1.684 g/m 3 ) & NOx (2.988 g/m 3 ) are well within the prescribed National Ambient Air Quality Standards (NAAQS) Concentration is on page 46 and its conclusion is on page 4 7. Page 8 of 11

9 SEAC, Gujarat Page 9 of 11 k Suggested mitigation measures w. r. t. Air l Conclusion of the Monitoring during The result of water baseline study of water samples are within the norms prescribed in BIS. m Suggested mitigation measures w. r. t. Water n Conclusion of the Monitoring during baseline study of Land o Suggested mitigation measures w.r. t. p Land Conclusion of the Monitoring during baseline study of Noise The result of noise is within the norms prescribed in ambient standards in respect of noise. q Suggested mitigation measures w. r. t. Noise r Main issues in Public hearing (If applicable) Not applicable s Brief description of Public hearing (If applicable) Main Issues raised by stake holders Commitments by Project proponent and action plan. 326 & t u Major hazardous chemicals and worst case scenario considered in Risk Analysis report. Comments/Suggestions/mitigation measures in brief An undertaking by the Project Proponent on the ownership of the EIA report as per the OM of MoEF&CC dated 05/10/2011 and an undertaking by the Consultant HCl, Sulfuric acid, Storage of haz. Caustic Lye, Toluene, Chemicals are Methanol, Acetone, given in table Ether, Hydrogen 7.1, page peroxide, Isopropanol, Paraformaldehyde, 74. Worst case Sulfuryl chloride, scenario is Dicyclohexyl ketone given in and liquid ammonia are Sec 7.9, page major hazardous 710 of chemicals and worst chapter7. case scenario is incorporated in chapter7 of EIA report. Worst case scenario is limited to project boundary only. Suggestion is to make acid proof dyke with capacity of 1.5 times compare with max. Storage capacity at a time. Attached as AnnexureIII and AnnexureVII in the EIA report. Page 9 of 11

10 SEAC, Gujarat Page 10 of 11 regarding the prescribed TORs have been complied with and the data submitted is factually correct as per the OM of MoEF&CC dated 04/08/2009. v Any other details: Name & designation of the Applicant: Mr. Tarun Patel (Director) Stamp & Signature of Applicant: Date: 20/03/2018 General Instructions Format shall be in WORD Format (Font type Arial, Font size 11) Provide authenticated (with stamp & Signature) hard copy during presentation. Kindly send to : seacgujarat@gmail.com Above data shall be as per application Form1 & PFR. Incorporate relevant details in respective column in the Format. Do not attach Annexure except copy of Certificates etc. Page 10 of 11

11 SEAC, Gujarat Page 11 of 11 AnnexureI Reason and compliance for SCN & Closure notice Point of Show Cause Notice, dated 20/01/2014 As per AR of treated wastewater sample NH 3 N were higher than the permissible limit Compliance We have noted this point and find out the source of Ammonical nitrogen from the process and control it at the source. Now concentration of Ammonical Nitrogen is found within the GPCB Norms. Page 11 of 11