REEEP GROUP SDN. BHD. (Company No.: D)

Transcription

1 REEEP GROUP SDN. BHD. (Company No.: D) RENEWABLE ENERGY & ENERGY EFFICIENCY PARTNERSHIP LONG TERM ENERGY SOLUTION FOR INDUSTRIAL PLANT 24 hour operation Plant Electricity Bill > RM50k/month Natural Gas Bill > RM50k/month Contract with Utility Providers: Over Engineering Services, Contract & Project Management:- Renewable Energy Power Plant Oil & Gas Utility Industrial & Commercial No. 10, Jalan 17/155C, Bandar Bukit Jalil Kuala Lumpur, Malaysia. Address: Website:

2 Contents Introduction Expansion Problem and Solution Long Term Energy Solution Technology Selection REEEP GROUP Solution Provider

3 1 Introduction

4 ENERGY - FUNDAMENTAL Energy is the Ability to do Work Energy can not be created and destroyed! Energy can be transformed from one Form to another Form Forms of Energy: Chemical, Thermal (Heat), Kinetic, Magnetic, Electrical, Light, Sound, Nuclear, Potential Energy Efficiency: i) Boundary; ii) Output vs Input Conservation: Electricity < = > Thermal Energy FIN TECHNOLOGY Management: Cooling < = > Heating

5 Efficiency Conventional versus Co-generation) Conventional Fuel (100%) Fuel (100%) Power Plant Boiler Electricity Thermal Energy Efficiency < 40% Co-generation Fuel (100%) Co-generation System Electricity Thermal Energy Efficiency >80%

6 CONCEPT - COGENERATION / COMBINED-HEAT-POWER(CHP) Use of single fuel / energy source => produce two or more types of usable energy (Electricity, Thermal Energy) Recover waste heat from power generation equipment => usable thermal energy (Steam, Heat; Chilled/Hot: Water/Air)

7 EXPANSION PROBLEM OF ENERGY SUPPLY FACTORY 1 PRODUCT FACTORY 2 PRODUCT UTILITIES UTILITIES Electricity TNB Thermal Energy FACTORY 3 PRODUCT UTILITIES

8 EXPANSION TYPICAL SUPPLY SOLUTION OF ELECTRICITY AND THERMAL ENERGY FACTORY 1 PRODUCT FACTORY 2 PRODUCT UTILITIES UTILITIES Electricity TNB Thermal Energy Thermal Energy FACTORY 3 PRODUCT UTILITIES Thermal Energy

9 Contents 2 Expansion Problem and Solution

10 TNB: MINIMUM SUPPLY SCHEMES FOR VARIOUS M.D. LEVELS

11 PROBLEM & SOLUTION Electricity Supply Direct 11kV TNB Supply Not Available, Tariff E2 Direct 33kV TNB Supply Need More Space, Tariff E2 Direct 132kV TNB Supply Need Space and Long Lead, Tariff E3 Cheaper Tariff The Worst Case Self Generation CHP Island Operation Diesel Engine Generator Too Costly to Operate Cogeneration Plant Combined Heat and Power (CHP) CHP is a Solution.

12 Possible Gas Engine Co Generation System Configuration

13 Possible Gas-Turbine Co-Generation System Configuration No.1 11kV Network Facilities 28 C GTG HRHW HEX HW HEX HOT WATER SUPPLY JBA SUPPLY CHILLED WATER SUPPLY CHILLED WATER RETURN HW 28 C HRHW HEX Pre-HOT AIR SUPPLY Pre-HOT AIR RETURN GTG HOW WATER STORAGE TANK Existing HW Boiler Electricity Hot/Supply Medium Cold/Return Medium HRHW: Heat Recovery Hot Water

14 Possible Gas-Turbine Co-Generation System Configuration No.2 11kV Network Facilities 28 C GTG HRTO HEX TO HEX HOT WATER SUPPLY JBA SUPPLY CHILLED WATER SUPPLY CHILLED WATER RETURN THERMAL OIL SUPPLY (HOT AIR) THERMAL OIL RETURN (HOT AIR) THERMAL OIL STORAGE TANK Existing Thermal Oil Heater Electricity Hot/Supply Medium Cold/Return Medium HRTO: Heat Recovery Thermal Oil

15 EXPANSION MID TERM SUPPLY SOLUTION OF ELECTRICITY AND THERMAL ENERGY FACTORY 1 PRODUCT FACTORY 2 PRODUCT UTILITIES UTILITIES Electricity TNB CHP Electricity Thermal Energy CHP Electricity Thermal Energy FACTORY 3 PRODUCT UTILITIES CHP Electricity Thermal Energy

16 EXPANSION LONG TERM SUPPLY SOLUTION OF ELECTRICITY AND THERMAL ENERGY FACTORY PRODUCT FACTORY PRODUCT UTILITIES UTILITIES CHP Electricity Thermal Energy Electricity Thermal Energy UTILITIES CENTRELIZED CHP PLANT TNB Electricity GAS TURBINE GENERATOR HRHex Thermal Energy

17 Possible Gas-Turbine Co-Generation System Configuration No.3 11kV Network Facilities HOT WATER SUPPLY 28 C THERMAL OIL STORAGE TANK GTG HRTO HEX TO HEX THERMAL OIL STORAGE TANK HEX JBA SUPPLY THERMAL OIL SUPPLY (HOT AIR) THERMAL OIL RETURN (HOT AIR) HOT WATER SUPPLY JBA SUPPLY THERMAL OIL SUPPLY (HOT AIR) THERMAL OIL RETURN (HOT AIR) Existing Thermal Oil Heater Electricity Hot/Supply Medium Cold/Return Medium HRTO: Heat Recovery Thermal Oil

18 Possible Gas-Turbine Co-Generation System Configuration No.4 11kV Network Facilities THERMAL OIL SUPPLY (HOT AIR) 28 C GTG HRTO HEX TO THERMAL OIL RETURN (HOT AIR) THERMAL OIL STORAGE TANK HRHW HEX HW HEX HOT WATER SUPPLY JBA SUPPLY HOT WATER STORAGE TANK Electricity Hot/Supply Medium Cold/Return Medium HRTO: Heat Recovery Thermal Oil HRHW: Heat Recovery Hot Water

19 Contents 3 Long Term Energy Solution

20 ELECTRICITY TARIFF

21 LONG TERM ELECTRICITY SUPPLY SCHEME New Factories w/o CHP (Tariff E3 => Cheaper) Existing Factories w/o CHP - Diversion - Add Power Supply - Tariff E3 V Existing Factories with CHP - Diversion - 132kV Backup - Add Power Supply - Tariff E3 IV I Distributor Licensee 132kV TNB Bulk Supply 11kV CHP III II New Factories With CHP - No TNB Standby Fee - 132kV Backup - Tariff E3 New Factories With Energy Conservation - Technology - Hot Air Generator - Tariff E3

22 LONG TERM COGEN Plant - Simplified Electrical Network

23 Various Cases of POWER SOURCE before Integration ITEM PLANT POWER SOURCE Case 1 Case 2 Case 3 Case 4 A. Case 1: Normal: 11kV TNB + CHP C. Case 3: CHP Supply is Outage B. Case 2: TNB Supply is Outage ==> Then, D. Case 4: CHP Supply is Weak 1 Existing Factory w/o CHP TNB No Supply / GENSET TNB 2 Existing Factory with CHP TNB + CHP CHP TNB 3 New Factory w/o CHP TNB No Supply / GENSET TNB 4 New Factory with CHP TNB + CHP CHP TNB No Supply / GENSET CHP Load Sharing No Supply / GENSET CHP Load Sharing

24 Various Cases of POWER SOURCE after Integration ITEM PLANT POWER SOURCE Case 1 Case 2 Case 3 Case 4 A. Case 1: Normal: 132kV TNB + CHPs C. Case 3: 1*CHP Supply is Outage B. Case 2: TNB Supply is Outage ==> Then, D. Case 4: CHP Supply is Weak 1 Existing Factory w/o CHP TNB + CHP CHPs TNB + CHP 2 Existing Factory with CHP TNB + CHP*2 CHP*2 TNB + CHP 3 New Factory w/o CHP TNB + CHP CHPs TNB + CHP 4 New Factory with CHP TNB + CHP*2 CHP*2 TNB + CHP CHP Load Sharing CHP Load Sharing CHP Load Sharing CHP Load Sharing

25 Contents 4 Technology Selection

26 PROBLEM & SOLUTION Thermal Energy: Hot Air / Hot Water / Chilled Water Bio Mass Boiler Fuel (transportation and control), Space, Break down, Operation & Maintenance Gas Boiler Gas Supply, Delivery, Efficiency Hot Air Heat Exchanger Design Issue, Thermal Oil Flow Rate; Fan Control & Speed, Efficiency, Flexibility Hot Water Simple, less energy demand than Hot Air Chilled Water Simple, less energy demand than Hot Water => Less Priority Gas Engine Generator CHP Only Supply Hot Water with Excess Supply Gas Turbine Generator CHP Flexible, Thermal Energy Demand Higher Than Supply => Base Load High Efficiency GTG CHP is a Solution.

27 Gas Turbine Co-Generation - Features High Efficiency Increase Plant Reliability of Energy Supply Outstanding Environmental Benefits Easy Operation and Maintenance Light-weight and Compact

28 Contents 5 REEEP GROUP Solution Provider

29 REEEP GROUP Energy Solution Provider REEEP GROUP and Sister Companies Feasibility Study: Tech. and Comm. Capable CHP Detail Engineering: Elec., Mech., Process, C&S Plant Detail Engineering: Same as above Revamp or Re engineering: Same as above Project Management: Capable Design and Built: Capable GTG Principal: Yes! Thermal Energy Yes! Local Malaysia Operation & Maintenance: Yes! Experienced Share Risk & Share Profit: Participate Equity/Share Holder REEEP GROUP is your Partner!

30 Company Policy - SAVEFUME - Q SAFETY FIRST QUALITY CONTROL PLAN AUTHORITY REQUIREMENT EXPECTABLE PROJECT COST and SCHEDULE REEEP Group Policy - SAVEFUME - Q VALUE ENGINEERING DESIGN MAINTENANCE FRIENDLY ENVIRONMENTAL FRIENDLY USER FRIENDLY SYSTEM FLEXIBLE SYSTEM ARRANGEMENT

31 LONG TERM ENERGY SOLUTION CONCLUSION Why Existing Factories Require Electricity Why TNB Supply Issue; Existing Thermal Energy Issue Why Company Growing => Need new Technologies Why Utilities are the fundamental for business expansion How Cogeneration CHP is a proven technology How Correct Solution Provider; REEEP How Customer directly deal with Vendors When Future Expansion, More than 20MWe Elec. Demand When 132kV System: 18 months; GTG CHP: 8 ~ 10 Mths When Urgent! GTG lead time: 6 ~ 8 months Apply Licensee; Coordinate w/ ST & TNB

32 Profile - Jan-2014 THANK YOU Address: reeepgroup@gmail.com Address: enquiry@reeepgroup.com Address: kangchu.tan@reeepgroup.com Website: