Environmental Product Declaration

Transcription

1 Declaration Holder: Program Holder: Validity Date: Zumtobel Lighting GmbH Institute Construction and Environment (IBU) e.v PCA 1x21/39 T5 ECEL one4all lp x!tec II

2 Lighting and Sustainability Zumtobel is the internationally leading supplier of integral lighting solutions for a wide variety of applications. We want to use light to create worlds of experience, make work easier and improve communications and safety while remaining fully aware of our responsibility for the environment. Based on careful analysis and advanced product development we are improving the environmental performance of our products. The following information details environmental aspects throughout the life cycle of the product. This declaration is an (EPD) according to ISO and describes the specific environmental impacts of the mentioned product. The declaration is based on the document Product Category Rules (PCR) for 'Luminaires, lamps and components for luminaires' and takes into account the development of EN The Life-Cycle-Assessment (LCA) was performed according to ISO The described product serves as declared unit. The declaration includes a product description, information on material composition, manufacturing, transport, use-stage, disposal and recycling, as well as results of the life cycle assessment. It is independently verified according to ISO EPDs of construction products are only comparable if figures are calculated according to the same PCR. This EPD refers to the IBU master EPD for the Zumtobel Group at PCA 1x21/39 T5 ECEL one4all lp x!tec II Assessment parameter Unit Product Stag Construction Process Stage Use-stage End-of-Life Stage Benefits and loads beyond the system boundary A1-A3 A4, A5 B6 C2-C4 D Acidification Potential (AP) kg SO 2 eq 3,39E-02 1,13E-04 7,84E+00 3,63E-04-1,31E-02 Eutrophication Potential (EP) kg PO 3-4 eq 1,24E-03 2,48E-05 2,61E-01 2,40E-05-2,94E-04 Global Warming Potential (GWP100) kg CO 2 eq 3,45E+00 2,38E-02 1,02E+03 1,88E-01-9,16E-01 Primary energy, renewable MJ 3,21E+00 1,51E-03 1,52E+03 6,75E-02-6,56E-01 Primary energy, non renewable MJ 4,51E+01 3,41E-01 1,96E+04 1,01E+00-1,07E+01 For a comprehensive description of the results please refer to chapter 3 Life Cycle Assessment Results. Declaration Holder: Program Holder: Validity Date: Zumtobel Lighting GmbH Institute Construction and Environment (IBU) e.v

3 1 Product Additional information is available at Materials Material Composition weight [kg] weight [%] Materials weight [kg] weight [%] Zinc in alloy 4,78E-07 0,00 PET 8,41E-03 3,62 Polyurethane 2,55E-05 0,01 PVC 1,56E-04 0,07 Steel 1,19E-01 51,18 Copper 2,76E-02 11,90 Lead 2,16E-05 0,01 Ferrites 1,25E-02 5,40 Epoxy resin 2,62E-02 11,28 Paper 2,71E-04 0,12 Silicon dioxide (SiO 2 ) 6,81E-03 2,93 Electrolyte 6,56E-04 0,28 Silicon 1,23E-04 0,05 EPDM 5,76E-04 0,25 Tin 9,51E-03 4,10 PBT 3,61E-03 1,56 Aluminum and alloys 3,41E-03 1,47 PPS 3,99E-05 0,02 Aluminum Oxide (Al 2 O 3 ) 7,53E-04 0,32 PA6 4,46E-03 1,92 Glass 2,86E-05 0,01 Silver in alloy 6,77E-07 0,00 Copper alloys 4,47E-03 1,92 Chromium 7,85E-08 0,00 Tetrabromobisphenol A (TBBA) 2,55E-04 0,11 Titanium and titanium alloys 9,42E-07 0,00 Tin in alloy 2,95E-03 1,27 Bismuth oxide (Bi 2 O 3 ) 1,02E-05 0,00 Antimony oxide (Sb 2 O 3 ) 8,60E-05 0,04 Zinc oxide 2,01E-04 0,09 Silver 1,12E-04 0,05 Dopant 4,51E-06 0,00 Inorganic flame retardants 1,49E-06 0,00 Nickel oxide 2,26E-06 0,00 Nickel in alloy 8,03E-06 0,00 Cobalt oxide (Co 3 O 4 ) 2,26E-06 0,00 Gold 9,89E-06 0,00 Not Considered 0,00E+00 0,00 Nickel 2,75E-05 0,01 Total Weight 2,32E ,00 Palladium in alloy 6,53E-06 0,00 Manufacturing The product is made in Austria. The originating plant is certified according to ISO 9001 and ISO Manufacturing includes the extraction of raw materials, extraction of energy carriers, generation of thermal and electrical energy, production of ancillary materials or pre-products, manufacturing processes of the products and all components.

4 Delivery Products are mostly delivered in Europe. Delivery is described as a standard model, where the distance from plant to customer is assumed to be 1500 km. The mode of delivery is by truck. Packaging weight [kg] weight [%] Paper 3,81E ,00 Not Considered 0,00E+00 0,00 Total Weight 3,81E ,00 Use-stage During the use-stage, consumption of electricity is taken into account. The calculations are based on the PCR document Luminaires, lamps and components for luminaires. Use-stage model Total active time [hours] Total passive time [hours] Correction factors F CP /F D for dimming 1/0,8 Energy Mix EU The Constant Illuminance Factor F CP and the Daylight Dependency Factor F D are considered according to EN The minimal nominal power required to produce light from the supply voltage is used for the calculation. Energy consumption in the use-stage according to the use-stage model Nominal Power [W] 23,0 Passive Power [W] 0,2 Constant Illuminance Control Dimmable False True Total Energy Consumption [kwh] 1 864,0 Primary energy demand due to Total Energy Consumption [MJ] ,5 Some functionality may require further controls not considered in this context. Precise power consumption data for specific lighting solutions or applications need to be calculated separately. Singular Effects The thermal load of the product is approximately 1,08 MJ. The calculation is based on the material composition and the gross calorific values of plastics.

5 End of life The product is obliged to be professionally recycled in accordance with the EU Directive 2002/96/EC on waste of electric and electronic equipment (WEEE). The End of Life scenario is based on a material split and respective recycling rates. In the applied scenario, all metals are assumed to be recycled, plastics are incinerated. The remaining parts are landfilled. The energy required for treatment of materials (e.g. shredding processes) is included. Materials which are to be recycled and prepared for use in the next system sum up to 0,15 kg. This equals 65,56 % of the mass of the product (including replacement components and packaging).

6 2 Life Cycle Assessment Framework Life Cycle Assessment has been conducted according to the requirements of ISO 14040/44 and EN The declared unit is the product described in chapter 1. System boundaries For the life cycle assessment, the following stages have been considered: Building assessment information (x = included in LCA, = module not declared) Building life cycle information Supplementary information beyond the building life cycle Product Stage Construction Process Stage Use-stage End-of-Life Stage Benefits and loads beyond the system boundary Raw material supply Manufacturing to building site Construction installation process Use Maintenance Repair Replacement Refurbishment Operational energy use Operational water use Deconstruction / demolition Waste processing Disposal Reuse, recovery or recycling potential A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4 D A1 extraction of raw materials and energy carriers, generation of thermal and electrical energy, production of ancillary materials and pre-products A2 transport processes are cut-off, due to negligible influence A3 manufacturing of the product and all single components, including manufacturing of packaging materials A4 delivery of products from plant to customer as a standard scenario, where the distance of the transport to the customer is set to an average value of 1500 km, the mode of delivery is a 20 t truck with an average payload of 11,4 t, EURO 3 A5: effort (energy and material) and emissions of packaging incineration / landfilling B6 operational energy use (electricity consumption) C2 transport scenario for End-of-Life C3 waste processing C4 disposal D recovery and recycling potential

7 Cut-off criteria In the assessment, all available data from production have been considered, i.e. all raw materials used as per formulation, utilised thermal energy, and electric power consumption. Thus material and energy flows contributing less than 1 % of mass or energy have been considered. It can be assumed that the total sum of neglected processes does not exceed 5 % of energy usage and mass per module A, B, C or D. Machines and facilities required during production are neglected. The production of etiquettes, tape and glue was also neglected. Data quality The data for the production of the materials under consideration (raw materials, auxiliaries, operating supply items) are average values, due to the analysis of the factory for 12 months. The used data are not older than 5 years. The basic data used in the calculation are consistent, reproducible, comparable and up to date. Necessary background data result from the GaBi 4 database. The geographical representativeness of generic or average data reflects the region where the production is located. Description of data The energy demand of manufacturing processes is modelled with specific data, if available. For energy consumption during manufacturing, country specific electricity mixes are taken into account. The energy mix considered for the electricity consumption during the use-stage is described in the Use-stage section. In case specific data on manufacturing processes is not available, generic data from the GaBi 4 database is used instead. Generic data is used for the upstream processes beyond manufacturer s influence. Information on secondary material for upstream processes is available and considered for: steel, stainless steel. Allocation Recycling of metals is considered and resulting credits are shown in separate columns of the result tables.

8 3 Life Cycle Assessment Results The evaluation is conducted according to characterization factors of CML 2009 (Center voor Milieukunde at Leiden). Table 1: LCA results: input of resources Assessment parameter Unit Product Stag Construction Process Stage Usestage End-of-Life Stage Benefits and loads beyond the system boundary Raw material supply and manufacturing to building site Constructi on installation process Operational energy use Waste processing Disposal Reuse, recovery or recycling potential Use of renewable primary energy excluding renewable primary energy resources used as raw materials Use of renewable primary energy resources used as raw materials Total use of renewable primary energy resources (primary energy and primary energy resources used as raw materials) Use of non renewable primary energy excluding non renewable primary energy resources used as raw materials Use of non renewable primary energy resources used as raw materials Total use of non renewable primary energy resources (primary energy and primary energy resources used as raw materials) A1-A3 A4 A5 B6 MJ 3,21E+00 4,36E-04 1,08E-03 1,52E+03 2,91E-05 6,75E-02 6,99E-07-6,56E-01 MJ 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 MJ 3,21E+00 4,36E-04 1,08E-03 1,52E+03 2,91E-05 6,75E-02 6,99E-07-6,56E-01 MJ 4,40E+01 3,27E-01 1,40E-02 1,96E+04 2,18E-02 9,86E-01 1,48E-05-1,07E+01 MJ 1,08E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 MJ 4,51E+01 3,27E-01 1,40E-02 1,96E+04 2,18E-02 9,86E-01 1,48E-05-1,07E+01 Use of secondary material kg 7,93E-02 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 Use of renewable secondary fuels Use of non renewable secondary fuels kg 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 kg 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 0,00E+00 Use of net fresh water kg 7,45E+01 2,41E-03 6,57E-03 2,72E+03 1,61E-04 6,14E-01 1,61E-05-1,73E+01 C2 C3 C4 D

9 Table 2: LCA results: environmental impacts Assessment parameter Unit Product Stag Construction Process Stage Use-stage End-of-Life Stage Benefits and loads beyond the system boundary Raw material supply and manufacturing to building site Constructi on installation process Operational energy use Waste processing Disposal Reuse, recovery or recycling potential Abiotic Depletion Potential (ADP elements) Abiotic Depletion Potential (ADP fossil fuels) Acidification Potential (AP) Eutrophication Potential (EP) Global Warming Potential (GWP100) Ozone Layer Depletion Potential (ODP) Photochem. Ozone Creation Potential (POCP) A1-A3 A4 A5 B6 C2 C3 C4 D kg Sb eq 6,95E-04 4,95E-10 4,94E-11 7,04E-05 3,30E-11 2,79E-08 2,71E-14-5,40E-04 MJ 3,60E+01 3,25E-01 7,52E-03 1,06E+04 2,17E-02 5,78E-01 1,35E-05-1,01E+01 kg SO 2 eq 3,39E-02 1,08E-04 4,90E-06 7,84E+00 7,19E-06 3,56E-04 7,69E-09-1,31E-02 kg PO 3-4 eq 1,24E-03 2,46E-05 1,78E-07 2,61E-01 1,64E-06 2,23E-05 3,60E-08-2,94E-04 kg CO 2 eq 3,45E+00 2,31E-02 7,20E-04 1,02E+03 1,54E-03 1,86E-01 2,06E-05-9,16E-01 kg R11 eq 2,26E-07 4,69E-11 1,83E-10 2,54E-04 3,12E-12 1,15E-08 3,52E-14-1,67E-08 kg C 2 H 4 eq 1,84E-03 1,16E-05 2,52E-07 3,92E-01 7,72E-07 1,99E-05 4,86E-09-6,76E-04 Table 3: LCA results: Waste categories A1-A3 A4 A5 B6 C2 C3 C4 D Hazardous waste kg 9,49E-02 0,00E+00 0,00E+00 0,00E+00 0,00E+00 1,48E-02 0,00E+00-9,40E-03 Non hazardous waste kg 4,36E+01 8,22E-04 2,56E-03 3,88E+03 5,48E-05 1,81E-01 1,32E-06-1,88E+01 Radioactive waste kg 2,73E-03 5,85E-07 2,29E-06 3,18E+00 3,90E-08 1,44E-04 0,00E+00-1,85E-04 Table 4: Other environmental information describing output flows Unit Components for re-use kg 0,00 Materials for recycling kg 0,15 Materials for energy recovery kg 0,00 Exported energy (electrical energy) MJ 0,10 Exported energy (thermal energy) MJ 0,92

10 Interpretation The primary energy demand and environmental impact of the considered product is basically determined by the expenditure in the use-stage. This is due to the provision of light based on electricity consumption and the related upstream processes for electricity generation. The production stage has a minor contribution on the environmental impact regarding the overall life cycle. The considered transport processes are not significant. The heating value, resulting from the content of plastic determines the energy gain during the end-of-life scenario. Recycled material can be used in next systems. A credit for primary energy, water and to the respective impact categories is accounted for in module D. The analysis of the waste generation is done separately for the three fractions, hazardous waste, non-hazardous waste and radioactive waste. The major part of the non-hazardous waste is stockpile material from the upstream chain of the raw materials extraction and of the supply of primary energy carriers for the generation of electrical energy. Radioactive waste is exclusively traced to power generation in nuclear power plants. 4 Verification The is based on the PCR 'Luminaires, lamps and components for luminaires' and meets the requirements of EN The generation process for this EPD has been verified by an independent third party. PCR Luminaires, lamps and components for luminaires serves as guideline in accordance with EN Third party independent verification of the declaration, according to ISO internal Third party verifier: Director: external Dr. Eva Schmincke, appointed by the Advisory Board of the Institute Construction and Environment (IBU) e.v. Dr.-Ing. Burkhart Lehmann, Director of the Institute Construction and Environment (IBU) e.v.

11 References CML 2009 EN EuP 2005 GaBi 2009 IBU 2009 ISO ISO ISO ISO PCR EN Center voor Milieukunde at Leiden (Center for environmental science at Leiden, Netherlands), characterization factors, published 2009 EN 15193: Energy performance of buildings. Energy requirements for lighting Directive 2005/32/EC of the European Parliament and of the Council of 6 July 2005 establishing a framework for the setting of ecodesign requirements for energy-using products and amending Council Directive 92/42/EEC and Directives 96/57/EC and 2000/55/EC of the European Parliament and of the Council GaBi 4: LCA Software and database. LBP, University Stuttgart and PE INTERNATIONAL GmbH, Leinfelden-Echterdingen, 2009 Institute Construction and Environment e.v.(ibu): Leitfaden für die Formulierung der Anforderungen an die Produktkategorien der Umweltdeklarationen (Typ III) für Bauprodukte, DIN EN ISO 14020: 2001: Environmental labels and declarations General principles DIN EN ISO 14025: 2011: Environmental labels and declarations - Type III environmental declarations Principles and procedures DIN EN ISO 14040: 2006: Environmental management Life cycle assessment Principles and framework DIN EN ISO 14044: 2006: Environmental management Life cycle assessment Requirements and guidelines PCR Guidance-Texts for Building-Related Products and Services From the range of s of Institute Construction and Environment e.v. (IBU) Part B: Requirements on the EPD for Luminaires, Lamps and Components for Luminaires EN 15804: Sustainability of construction works. Environmental product declarations. Core rules for the product category of construction products RoHS 2003 Directive 2002/95/EC of the European Parliament and of the Council of 27 January 2003 on the restriction of the use of certain hazardous substances in electrical and electronic equipment WEEE 2003 Directive 2002/96/EC of the European Parliament and of the Council of 27 January 2003 on waste electrical and electronic equipment (WEEE) - Joint declaration of the European Parliament, the Council and the Commission relating to Article 9 LCA Practitioner Leinfelden-Echterdingen