ANNEXURES. 1 Google image showing proposed project site. 3 Manufacturing process details. 4 Details of hazardous waste management

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1 ANNEXURES Annexure No. Description 1 Google image showing proposed project site 2 Plant Lay-Out 3 Manufacturing process details 4 Details of hazardous waste management 5 Details of Effluent Treatment Plant 6 Water Balance Diagram 7 Details of flue gas stacks 8 List of Products and Raw Materials FORM-1, ENVIRONMENT CLEARANCE Page

2 ANNEXURE-1 Google Image showing location of Proposed Project Site A 23 1' 59.38" N B 23 1' 58.87" N 70 48' 26.33" E 70 48' 24.11" E C 23 2' 4.95" N 70 48' 22.44" E D 22 2' 4.24" N 70 48' 25.11" E FORM-1, ENVIRONMENT CLEARANCE Page

3 Google Image showing Project site and salient features: Machchhu River-4.62KM NH-27, 0.30 KM Godhadhari River-4.88 KM Near Village- Sokhada-0.96 KM FORM-1, ENVIRONMENT CLEARANCE Page

4 Google Image showing surrounding area within 5 Km radius from Project Site: 5.0 Km Circle Google Image showing surrounding area within 10 Km radius from Project Site: 10 Km Circle FORM-1, ENVIRONMENT CLEARANCE Page

5 ANNEXURE-2: Plant Lay-out FORM-1, ENVIRONMENT CLEARANCE Page

6 1. Phenol Formaldehyde Resin: ANNEXURE-3 Manufacturing Process Details Manufacturing Process First all raw materials like phenol, formaldehyde & caustic will be added into closed vessel. Stirring & heating will be done up to 60 C. After 60 C stop heating. Reflux is done for 30 minutes up to 98 C. Vacuum distillation will be started. Water will be removed from the vessel as per the batch size. Cooling down to 40 C. Methanol will be added for dilution purpose. Phenol Formaldehyde Resin will be ready for use in Laminate sheets as well as sale purpose. Reaction Chemistry OH OH H CHO Fast CH2OH Phenol Phenol Formaldehyde Resin FORM-1, ENVIRONMENT CLEARANCE Page

7 Process Flow Diagram Phenol Formaldehyde Caustic Flakes Limped Reaction Vessel Stirring and heating up to 60 C Reflux for 30 Minutes Vacuum Distillation Water Cooling Methanol Dilution Product: Phenol Formaldehyde Resin FORM-1, ENVIRONMENT CLEARANCE Page

8 2. Melamine Formaldehyde Resin: Manufacturing Process First all the raw materials melamine & formaldehyde will be added in Limped reaction vessel. Stirring & heating will be done up to 95 C for 1 Hr. Cooling down to 40 C. Melamine Formaldehyde Resin will be ready for use in Laminate sheets. as well as sale purpose. Reaction Chemistry N H 2 N N N NH 2 + H 2 C O fast N N N NH 2 H 2 C N CH 2 melamine Process Flow Diagram formaldehyde OH HO melamine formaldehyde resin Melamine Formaldehyde Limped Reaction Vessel Stirring and Heating up to 95 C for 1 hr Cooling down to 40 C Finish Product: Melamine Formaldehyde Resin FORM-1, ENVIRONMENT CLEARANCE Page

9 3. Urea Formaldehyde Resin: Manufacturing Process First all the raw materials Urea & Formaldehyde will be added in Limped reaction vessel. ph will be adjusted to ph 9.0 by adding acetic acid. Stirring & heating will be done upto 95 C for 50 Minutes. Heating will be continued until tolerance (10:40) is achieved. ph will be adjusted to 9 by adding Caustic. Cooling down to room temperature. Urea Formaldehyde Resin will be ready for use and sale purpose. Manufacturing Process Urea Formaldehyde resin FORM-1, ENVIRONMENT CLEARANCE Page

10 Process Flow Diagram Urea Formaldehyde Limped Reaction Vessel Acetic Acid ph adjusted to 9 Stirring and Heating up to 95 C for 50 Caustic ph adjusted to 9 Cooling Product: Urea Formaldehyde Resin FORM-1, ENVIRONMENT CLEARANCE Page

11 ANNEXURE-4 DETAILS OF SOLID WASTE There will be two types of Solid wastes generated from the project. (a) Non Hazardous Solid waste. There will be two types of Non hazardous waste generated: (1) Municipal Solid Waste The Municipal solid waste includes the paper wastes from Office as well as other domestic wastes. Paper wastes would be sold to scrap vendors, while other wastes would be disposed off in a proper manner. (b) Hazardous Solid waste. The details different Hazardous wastes generated and its disposal is given in the table below. Sr. No. Description Category Quantity Mode of Disposal 1 ETP Sludge + Evaporation residue MT/M 2 Used Oil MT/M 3 Discarded Plastic bags / barrels MT/M Collection, storage and Disposal at Approved TSDF Site Collection, storage and used within premises as a lubricant / sold to registered recycler. Collection, storage & sell to authorized vendor 4 Edge Waste Cutting MT/M Collection, storage & disposal at common Incineration facility FORM-1, ENVIRONMENT CLEARANCE Page

12 ANNEXURE-5 Details of Effluent Treatment Plants Effluent from Washing and Proces Collection Tank Photo Fenton Treatment Tank MOC: RCC Nutch Filter /Filter Press Effluent from R O rejected, Boiler blow down and cooling tower blow down Treated water Collection Tank Steam Based Evaporation System with Condenser Condensate To be used For Cooling Activities ZERO DISCHARGE ETP Sludge to be Sent to TSDF site Effluent Treatment Plant: Wastewater will be generated from process, Boiler & cooling tower blow-down, Washing & R.O. reject. Wastewater (washing and process) will be collected in collection tank. Then wastewater will be given Photo Fenton treatment. After completion of chemical treatment, wastewater will be taken to Filter Press/Nutch Filter for chemical sludge separation. Dried sludge will be stored in bags and ultimately disposed off at TSDF site. Chemically treated water, Boiler blow down, RO reject, cooling tower blow down will be collected in treated water collection tank and then will be evaporated in Steam based evaporation system followed by condenser. Bottom sludge from evaporator will be handled with ETP sludge. Condensate water from condenser will be reused in cooling tower. Thus, unit will maintain Zero Effluent Discharge. FORM-1, ENVIRONMENT CLEARANCE Page

13 EFFLUENT TREATMENT PLANT DETAILS Name of the units Volume (m3) No. of Unit Collection cum Neutralization Tank Photo Fenton Treatment Tank Nutch Filter / Filter press Treated Water Collection Tank Steam based Evaporator followed by Condenser 1.5 m3/hr 1 FORM-1, ENVIRONMENT CLEARANCE Page

14 ANNEXURE-6 Water balance diagram Source of Water Supply: Bore well Total: 53.3 KL/day Domestic 4.7 KL/day Gardening 7 KL/day Industrial 41.6 KL/day 4.4 KL/day Goes to soak pit through septic tank Scrubber 10 KL/D Process Nil Floor Washing 0.2 KL/day RO Plant 31.4 KL/day Scrubber water send to authorized recycler 5 KL/day Recycled 15 KL/day 0.2 KL/day 14 KL/day Cooling 29 KL/day Permeate 23.6 KL/day Boiler 9.6 KL/day Reject 7.8 KL/day 3 KL/day 1 KL/day Effluent Treatment Plant followed by Evaporated condenser system 17.0 KL/day ZERO DESCHARGE FORM-1, ENVIRONMENT CLEARANCE Page

15 ANNEXURE-7 Details of Flue Gas Stacks Sr. No. 1 Stack attached to Steam Boiler (4 TPH) Thermic Fluid Heater (15 Lac Kcal/hr) 2 D.G. set (300 KVA) Stack Height (m) 30 Fuel Requirement Coal / Briquettes 10 MT/Day 6.7 HSD 50 L/Hr APC System Cyclone separator followed by Bag Filter Adequate stack height Expected Pollutant SPM 150 mg/nm 3 SO ppm NO X 50 ppm FORM-1, ENVIRONMENT CLEARANCE Page

16 ANNEXURE-8 List of Products for Resin Plant Sr. No. Name of Product Quantity (MT/Month) 1 Phenol Formaldehyde Resin Melamine Formaldehyde Resin Urea Formaldehyde Resin 300 Note: Resin will be used for captive consumption (Laminates Sheets: 1, 50,000 NO. / Month) as well as sell purpose. LIST OF RAW MATERIALS REQUIRED FOR RESIN PRODUCTION Sr. No. Name of the product Name of Raw Materials Quantity in MT/Month 1 Phenol Formaldehyde Resin 2 Melamine Formaldehyde Resin 3 Urea Formaldehyde Resin Phenol 377 Formaldehyde (37%) 149 Methanol 75 Caustic 2.0 Formaldehyde (37%) 90 Melamine 60 Urea 120 Formaldehyde (37%) 180 Acetic Acid 1.5 Caustic 1.5 FORM-1, ENVIRONMENT CLEARANCE Page