Reliable, Durable, & Efficient. Longest, Most Extensive Warranty. Lowest Lifetime Ownership Cost. Requires Less Power - Saving Fuel

Size: px
Start display at page:

Download "Reliable, Durable, & Efficient. Longest, Most Extensive Warranty. Lowest Lifetime Ownership Cost. Requires Less Power - Saving Fuel"

Transcription

1

2 Reliable, Durable, & Efficient Aeromaster Compost Turners are designed and built to last for years of rigorous use in the rough environment of a compost operation. With a heavy-duty tube steel construction and reinforcing steel gussets on major stress points, we minimize common failure points and strengthen the overall structure. The optimized design of the turner also reduces the stress on individual components which leads to an incredibly efficient, durable, and long-lasting compost turner! Requires Less Power - Saving Fuel Through extensive research and years of experience, we have gained a better understanding of material, air, and particle management of the tuner's drum. By reducing the drum speed and optimizing the paddle design we have engineered our drums to require less effort to move a greater amount of material in a windrow. Requiring less effort reduces the horsepower requirements of the tractor, saving you fuel, and more importantly money! Lowest Maintenance & Repair Costs We engineer our turners to require fewer complex components and wear points, which means there are fewer opportunities for failure. This lessens the chance for breakdowns and repairs, and also minimizes the amount of maintenance required to keep your turner running smoothly. This means you spend more time on the site making compost, and less time in the shop! Longest, Most Extensive Warranty Aeromaster Compost Turners are backed by the industry's best warranty, covering more components, for longer than anyone else. In the rare event that one of our compost turners fails at any point during the warranty period, you can rest assured that we will stand behind the quality and workmanship of each turner, and make the repairs necessary to keep your operation going. Lowest Lifetime Ownership Cost Thanks to the Reliable, Durable, & Efficient design of the Aeromaster Compost Turner, maintenance & repair costs, require less fuel to operate, and are backed by the industry's best warranty, we confidently state that Aeromaster Compost Turners have the lowest lifetime ownership costs compared to anyone else in the industry. Best Value on the Market When you combine the leading edge support with the lowest operating costs, maintenance, and warranty that Aeromaster provides, you'll agree that Aeromaster Compost turners provide the best value on the market!

3 Individually Handles Every Particle The unique turning action of Aeromaster compost turners expose the surface of each compost particle to the water spray coating all sides. This water coating action is particularly valuable when you are inoculating the compost with supplemental microbial species. The microbes can only work on the material they touch, so the more thorough the coating action, the more effective the inoculation process. Replenishes Windrow Oxygen Supply The breakdown of organic matter and subsequent build-up of humus is a microbial process that uses oxygen and generates carbon dioxide. Continued replacement of the oxygen allows this to continue effectively. The advanced drum and tine design of the Aeromaster compost turners consistently replaces almost all of the built-up carbon dioxide with fresh oxygen. Eliminates Excess Heat Considerable heat is generated during the composting process, especially during the breakdown phase. The temperature of the windrow should be maintained at a proper level to allow the right microbes to survive and thrive while eliminating harmful bacteria. Aeromaster compost turners, working within our Advanced Composting system, remove excess heat and allow the windrows to continue the breakdown of organic matter into compost. Mixes Without Pulverizing Composting is the management of a microbial process. In addition to managing carbon dioxide, temperature, and moisture, the turning process must mix the material exposing particle surfaces to moisture and microbes without turning the material to dust. Aeromaster compost turners thoroughly mix windrow materials without pulverizing the humus crumb structure that develops during the build-up phase of the composting process. Maintains Optimum Moisture Levels Like oxygen, proper moisture, evenly distributed, is essential to the breakdown and build-up phases of the composting process. The windrow must maintain an even moisture level of 40-50% to optimize microbial activity. The moisture management system built into each Aeromaster compost turner allows the operator to do just that.

4 Advanced Drum Design PT-120 Unique Water & Inoculant Application System Hydraulically Retractable Drum Heavy Duty Tubular Steel Construction 2 Year Warranty

5 PT-120 Pull-Type Compost Turner The Aeromaster PT-120 pull-type compost windrow turner is the ideal turner for sites producing up to 5,000 tons of finished compost per season (actual site capacity will vary with the length of the productive season). Its innovative design allows a single operator to aerate, blend, and add water & inoculants in a single turning pass. The rugged PT-120 is built from a simple design using heavy duty components to maximize machine life while minimizing required maintenance. Driveline safety is provided by an Auto trip PTO driveline that disengages if it encounters excess stress. When the drive train stops turning, the clutch resets, and turning can restart immediately. The retractable drum hydraulically lifts out of the windrow in seconds at any time to allow inspection of the windrow inside profile or exit the windrow for any reason. When locked in the vertical transport position, the PT-120 is ready to be pulled down the road to the next location. Specifications Windrow Width 10 (3 m) Windrow Height 4.5 (1.4 m) Turning 0.3 mph 1,320 yd3 Turning 0.5 km/h 1,050 m3 Water System 3 Adjustable Water Nozzles Tractor Requirements Horsepower Minimum Weight PTO Hydraulics Min Ground Speed 80 PTO HP 7,000 lb. (3,200 kg) 540 RPM 1-3/8 6-spline 2 Sets 27 fpm (8 m/min) For more information, visit

6 Advanced Drum Design PT-130 Unique Water & Inoculant Application System Hydraulically Retractable Drum Heavy Duty Tubular Steel Construction 2 Year Warranty

7 PT-130 Pull-Type Compost Turner The Aeromaster PT-130 pull-type compost windrow turner is the ideal turner for sites producing up to 20,000 tons of finished compost per season (actual site capacity will vary with the length of the productive season). Its innovative design allows a single operator to aerate, blend, and add water & inoculants in a single turning pass. The rugged PT-130 is built from a simple design using heavy duty components to maximize machine life while minimizing required maintenance. Driveline safety is provided by an Auto trip PTO driveline that disengages if it encounters excess stress. When the drive train stops turning, the clutch resets, and turning can restart immediately. The retractable drum hydraulically lifts out of the windrow in seconds at any time to allow inspection of the windrow inside profile or exit the windrow for any reason. When locked in the vertical transport position, the PT-130 is ready to be pulled down the road to the next location. Specifications Windrow Width 11 (3 m) Windrow Height 5.5 (1.68 m) Turning 0.3 mph 1,610 yd3 Turning 0.5 km/h 1,275 m3 Water System 5 Adjustable Water Nozzles Tractor Requirements Horsepower Minimum Weight PTO Hydraulics Min Ground Speed 110 PTO HP 9,000 lb. (4,010 kg) 540 RPM 1-3/8 6-spline 2 Sets 20 fpm (6 m/min) For more information, visit

8 Advanced Drum Design PT-170 Unique Water & Inoculant Application System Hydraulically Retractable Drum Heavy Duty Tubular Steel Construction 2 Year Warranty

9 PT-170 Pull-Type Compost Turner The Aeromaster PT-170 pull-type compost windrow turner is designed for sites producing 20,000 tons or more of finished compost per season. Its innovative design allows the operator to aerate, blend, and add water & inoculants in a single pass. The rugged PT-170 is built from a simple design using heavy duty components to maximize machine life while minimizing required maintenance. Driveline safety is provided by an Auto trip PTO driveline that disengages if it encounters excess stress. When the drive train stops turning, the clutch resets, and turning can restart immediately. The retractable drum hydraulically lifts out of the windrow in seconds at any time to allow inspection of the windrow inside profile or exit the windrow for any reason. When switched to the transport position, the PT-170 is ready to be pulled down the road to the next location. Specifications Windrow Width 14 (4.2 m) Windrow Height 6.5 (2 m) Turning 0.3 mph 2,670 yd 3 Turning 0.5 km/h 2,150 m 3 Water System Tractor Requirements Horsepower Minimum Weight PTO Hydraulics Min Ground Speed 10 Adjustable Water Nozzles (On 2 Manifolds) 130 PTO HP 11,000 lb. (4,010 kg) 1,000 RPM 1-3/8 6-spline or 1-3/4" 20-spline 3 Sets 27 fpm (8 m/min) For more information, visit

10 Advanced Drum Design PT-190 Unique Water & Inoculant Application System Hydraulically Retractable Drum Heavy Duty Tubular Steel Construction 2 Year Warranty

11 PT-190 Pull-Type Compost Turner The Aeromaster PT-190 pull-type compost windrow turner is designed for large compost sites producing over 40,000 tons of finished compost per season. Its innovative design allows the operator to aerate, blend, and add water & inoculants in a single pass. The rugged PT-190 is built from a simple design using heavy duty components to maximize machine life while minimizing required maintenance. Driveline safety is provided by an auto trip PTO driveline that disengages if it encounters excess stress. When the drive train stops turning, the clutch resets, and turning can restart immediately. The retractable drum hydraulically lifts out of the windrow in seconds at any time to allow inspection of the windrow inside profile or exit the windrow for any reason. An optional road kit can be installed which allows the turner to be reoriented into an 8 ft tracking position in order to tow the turner down the road to another location. Specifications Windrow Width 16 (4.88 m) Windrow Height 6.5 (2 m) Turning 0.3 mph 3,200 yd 3 Turning 0.5 km/h 2,550 m 3 Water System Tractor Requirements Horsepower Minimum Weight PTO Hydraulics Min Ground Speed 12 Adjustable Water Nozzles (On 2 Manifolds) 180 PTO HP 15,000 lb. (4,010 kg) 1,000 RPM 1 3/4" 20-spline 3 Sets 27 fpm (8 m/min) For more information, visit

12 WT-1775 Unique Water & Inoculant Supply System Heavy Duty Tubular Steel Construction Gas or Hydraulic Powered Pump 2 Year Warranty

13 WT ,775 Gallon Water Trailer Aeromaster Water Trailers supply Aeromaster Compost Turners with the water and microbial inoculants needed to maximize process efficiency and product quality. The unique water and inoculant supply system facilitates the controlled addition of proper amounts of water applied to each individual particle which helps maintain windrow moisture in the optimum range. The WT-1775 Water Trailer is built with heavy duty components to maximize trailer life. A 4HP 2" Standard Honda Gas powered pump or optional 3" pumps, gas or hydraulically driven, 3" hoses, and an 8-function valve system provides a high volume and reliable delivery system to the turner. An optional electric valve allows the flow of water from the WT-1775 to the Aeromaster Compost Turner to be controlled from inside the tractor cab. Standard Features Tubular steel frame Adjustable Height Hitch Wide Flotation Tires Connects Quickly and Easily to the Aeromaster Turner Options Hydraulic Water Pump - Allows for On/Off from Tractor Cab and no refueling. The hydraulically driven pump option requires that the tractor has an extra set of hydraulic connections in addition to those required by the turner. The fluid return line from the pump must be connected to a pressure free return on the tractor. Specifications Large Tank Capacity Inoculant Tank Turner Connection Chassis 1,775 Gallons (6,718 Liters) 65 Gallons (246 Liters) 2" Camlock Fittings 2 Wheel Easy-Pull Trailer 8-Function Valve System Main Tank to Turner Inoculant Tank to Turner Inoculant Tank to Main Tank Main Tank to Inoculant Tank Water Source to Main Tank Water Source to Inoculant Tank Circulate/Mix Main Tank Circulate/Mix Inoculant Tank

14 WT-3000 Unique Water & Inoculant Supply System Heavy Duty Tubular Steel Construction Gas or Hydraulic Powered Pump 2 Year Warranty

15 WT ,000 Gallon Water Trailer Aeromaster WT-3000 is a versatile, four-wheel trailer with water tank, inoculation tank, pump, valves and plumbing for operation with the Aeromaster PT Compost Turners. The Aeromaster Water Trailer hitches to the back of the turner. An electric valve allows for operator control of water on/off from the tractor cab. The operator also has the flexibility of drawing liquid bacteria out of the inoculation tank into the large tank. These units are also equipped to draw liquid from a stationary water source to fill itself and then pressurize the entire water system, as well as circulate liquid to and from either tank. The plumbing connects to the water manifold equipment on the Aeromaster Compost Turner allowing for even moisture of each particle as it is passed over the drum. Standard Features Tubular steel frame Adjustable Height Hitch Heavy-Duty Lug Tires Connects Quickly and Easily to the Aeromaster Turner Options Hydraulic Water Pump - Allows for On/Off from Tractor Cab and no refueling. The hydraulically driven pump option requires that the tractor has an extra set of hydraulic connections in addition to those required by the turner. The fluid return line from the pump must be connected to a pressure free return on the tractor. Specifications Large Tank Capacity Inoculant Tank Turner Connection Chassis 3,000 Gallons ( 11,365 Liters) 65 Gallons (246 Liters) 2" Camlock Fittings 4 Wheel Trailer w/4 Wheel Steering 8-Function Valve System Main Tank to Turner Inoculant Tank to Turner Inoculant Tank to Main Tank Main Tank to Inoculant Tank Water Source to Main Tank Water Source to Inoculant Tank Circulate/Mix Main Tank Circulate/Mix Inoculant Tank

16 Breathable Row Covers Block UV Rays Moisture Repellent Reduce Leaching

17 Row Covers Moisture Guard Moisture Guard compost windrow covers help maintain the optimum composting environment within the windrow by protecting the material from adverse weather and harmful ultraviolet light from the sun. Moisture Guard Covers reduce the impact of temperature extremes, shed excess rainfall or snow melt, and reduce moisture loss from wind and sun without restricting the flow of oxygen, carbon dioxide (CO 2 ) or water vapor. Windrow covers protect the environment by keeping rainfall from leaching nutrients from the compost into the soil and ground water. Row covers also keep ultraviolet rays from the sun from harming the microbial population that is essential for making compost. Moisture Guard compost windrow covers help you maintain control of the composting process and reduce the overall compost production cycle time. Available Sizes Small Windrow Cover 13.2 ft x 328' (4 m x 100 m) Large Windrow Cover 16.4 ft x 328' (5 m x 100 m) Specifications Mechanically bonded continuous filament non-woven fabric from %100 polypropylene Weight Grams per Sq Meter Strip Tensile Strength kn/meter For more information, visit Blocks UV Rays Release Water Vapor Allows Air Exchange RETAINS HEAT Releases CO 2

18 FR-400 & FR-500 Significant Labor Savings Prolong Fabric Life Rapid-Change Spools Quick Attach Plate for Skidsteers

19 FR-400 Windrow Fabric Cover / Roller The Aeromaster Fabric Roller is the efficient solution for compost producers who maintain medium to large scale composts sites. Windrow covers are necessary to both protect and increase the quality of finished compost, but can be a time consuming and labor intensive process to manage. The Aeromaster Fabric Roller significantly reduces the time and energy spent managing these windrow covers. The immediate benefit of the FR series is the speed of removing and covering the windrows with a single operator. The ease of storing covers on the spindle will also significantly improve efficiency around the compost site, as operators will have ease of access to the lanes between windrows. Storing the windrow covers in rolls also helps to protect the fabric from damage and will lengthen it's usable life. The Fabric Roller is attached and detached as easily as any skid-steer implement. The operator controls the rotation of the spindle with a hydraulic motor that is powered from the skid-steer's auxiliary hydraulics. The FR-400 model is designed to handle the 4-meter wide Aeromaster Moisture Guard covers. These covers will handle windrows produced by the PT-120 and PT-130 models. The FR-500 model handles the 5-meter wide row covers that are used for PT-170 and PT-190 models. Specifications FR-400 Length FR-400 Weight FR-500 Length FR-500 Weight 28' Long 2,400 lbs. 32' Long 2,700 lbs. Skid-Steer Requirements Bobcat T750 or larger (or equivalent model) For more information, visit

20 Compost Tea Extractors Expand the value of your High Quality Compost 2-3 Week Shelf Life 150 lbs of Compost produces 500 gal of Tea Spray or use in most irrigation systems

21 Compost Tea Extraction Systems Aeromaster Extracted Compost Tea is an economical way to deliver many of the benefits of high-quality compost efficiently and effectively. Extracted Compost Tea produced by the Aeromaster TE-250 or TE-500 is a water-based extraction of the soluble and suspendible minerals, humic substances, enzymes, and microbes from high quality compost. High quality extracted tea is a source beneficial microbes that can add significantly to soil fertility and plant health. Aeromaster Extracted Compost Tea is made using more compost than can be effectively used in the production of tea using the traditional brewing process, therefore extracted tea typically contains three times the compost solids, enzymes, and microbes per gallon compared to brewed compost tea. After extraction, the microbes in extracted compost tea are in a dormant state, consuming the oxygen in the water at an extremely slow rate which extends the usable life of extracted tea to typically 2-3 weeks. The comparable shelf life for brewed tea is 24 hours because the microbes are activated during the process and quickly consume the available oxygen in the water. Once the oxygen is depleted, tea quickly becomes anaerobic. Allows Humus to Treat More Area One ton of solid compost typically covers 1-2 acres. When using compost extract, one ton of humus makes enough tea for gal./acre Extraction Rate TE-250 TE gal / hour 1,000 gal / hour Humus Tea Extract can be Applied: With the Seed at Planting As a Foliar Spray Through an Irrigation System On Growing Pastures Sprayed on Crop Residue to Digest and Recycle Nutrients For more information, visit

22 Midwest Bio-Systems (MBS) was founded by Edwin J. Blosser in 1993 to supply the needs of the emerging sustainable agriculture market. Midwest Bio-Systems has been instrumental in implementing many sustainable agricultural fertility programs in the U.S. and around the world. The MBS Aeromaster line of compost turning equipment coupled with the MBS Aeromaster Composting System (ACS) methodology and supporting microbial inoculants provide compost producers a means to consistently produce high value, humified compost. Aeromaster composting equipment offers the best compost windrow turners and other equipment on the market. Our Aeromaster Composting System (ACS) is a unique system which enables compost facilities to implement best practices and systems to produce higher quality compost, faster, and more economically than traditional methods. For those who brew compost tea, the ACS line of products is designed to fortify, enhance, and substantially increase the fertility power of compost tea. Our knowledgeable and experienced staff would look forward to talking more with you about your compost operation plans and answering any questions about our machinery and methods. MBS focuses on providing a framework that addresses the physical and biological aspects of soil fertility in addition to the chemical aspect. This framework guides growers in economically implementing successful and profitable sustainable or certified organic agricultural practices. At the heart of sustainable and organic soil fertility programs are compost mineral blends, compost tea, and pure and enhanced microbial cultures. Additionally, we supply the knowledge needed to economically implement sustainable, organic growing practices. Aeromaster, ACS, and Aeromaster Compost Equipment are registered trademarks of Midwest Bio Systems, Inc. in Tampico, Illinois Printed in the USA Rev.12.16