PRE FEASIBILITY REPORT

Transcription

1 AGRSOL (NDA) PVT. LTD SY. NO. 163, 164 & 165, UDUMULAPADU VLLAGE, DHONE MANDAL, KURNOOL DSTRCT, ANDHRA PRADESH PRE FEASBLTY REPORT AGRSOL (NDA) PVT. LTD H.No /87, 101 Fortune Heights, Shantinagar, Masab Tank, Hyderabad Phone: Fax: E mail: agrsiolindiapvtltd@gmail.com SUBMTTED TO MNSTRY OF ENVRONMENT AND FORESTS, GOVERNMENT OF NDA NDRA PARYAVARAN BHAWAN, JOR BAGH ROAD, NEW DELH

2 Agrisol (ndia) Pvt. Ltd. Sy. No. 163, 164 & 165. Udumulapadu Village, Dhone Mandal, Kurnool District, Andhra Pradesh. DSCLAMER The purpose and scope of this information memorandum is to introduce the subject matter and provide a general idea and information on the said area. All the material included in this document is based on data/information gathered from various sources and is based on certain assumptions. Although, due care and diligence has been taken to compile this document, the contained information may vary due to any change in any of the concerned factors, and the actual results may differ substantially from the presented information. M/s. Agrisol (ndia) Pvt. Ltd., does not assume any liability for any financial or other loss resulting from this memorandum in consequence of undertaking this activity. Therefore, the content of this memorandum should not be relied upon for making any decision, investment or otherwise. The prospective user of this memorandum is encouraged to carry out his/her own due diligence and gather any information he/she considers necessary for making an informed decision. 1. Executive Summary M/s. Agrisol (ndia) Pvt. Ltd., proposed to set up Agro Chemicals Manufacturing Unit in an area of 33 acres in manner at Sy. No. 163, 164 & 165, Udumulapadu Village, Dhone Mandal, Kurnool District, Andhra Pradesh. Capital cost of the project is Rs. 30 crores towards production blocks, utilities and zero liquid discharge facility. The site is having a longitude (E) and latitude (N). The site surrounded by open lands in all direction. North Dhone RF at a distance of 7.6 Km in southeast direction. The main approach road is NH 7 road passing at a distance of 2 km from the plant site. The nearest human settlement from the site is Udumulapadu village located at distance of 3 km in Southeast direction. There are no ecologically sensitive areas like national parks, sanctuaries within 10 km radius of the site. 2. ntroduction of the Project / Background nformation: 2.1 dentification of Project and Project Proponent: M/s. Agrisol (ndia) Pvt. Ltd., proposed to set up Agro Chemicals Manufacturing Unit in an area of 33 acres in manner at Sy. No. 163, 164 & 165, Udumulapadu 1 P age

3 Village, Dhone Mandal, Kurnool District, Andhra Pradesh. Capital cost of the project is Rs. 30 crores towards production blocks, utilities and zero liquid discharge facility. 2.2 Brief Description of Nature of the Project : The Agrochemicals manufacturing will involve series of chemical reactions to get the final Product. The products of reaction are purified, filtered and dried before packing the final product. The Chemical reactions require various supporting services like Heating, Cooling and Agitation etc. 2.3 Need for the project and its importance to the country and or region: ndian pesticide industry is today dependent to a greater extent on China for key raw materials used for manufacture of pesticide and pesticide formulations. There has been mismatch in the demand and supply for most of the raw materials, resulting in significant fluctuation in the pricing. This is critically impacting the fortune of some of the ndian manufacturing companies. Therefore there is utmost need for the domestic companies to develop and commercialize indigenous technologies to mitigate this risk. With such initiative, the domestic companies can bring stability to the pricing of the pesticides, which would ultimately benefit the farmers of the country. Agrisol proposed to set up Agro Chemicals Manufacturing Unit in an area of 33 acres in manner to meet the domestic and international market requirements 2.4 Demands-Supply Gap: The project is envisaged to meet the demand supply gap in both domestic market and export market. 2.5 mports Vs. ndigenous Production: The project shall meet the reduce imports in some of the intermediate products and also enhance the foreign exchange reserves in view of the proposed exports of few products. 2.6 Domestic/export Markets: The products shall cater to both domestic and export markets. 2.7 Employment Generation (Direct and ndirect) due to the project: The present project for manufacturing of Synthetic Organic Chemicals requires substantial handling of raw materials, goods in process and finished goods. The proposed expansion shall increase the employment potential. 2 P age

4 3. Project Description 3.1 Type of Project including interlinked and interdependent projects, if any: M/s. Agrisol (ndia) Pvt. Ltd., proposed to set up Agro Chemicals Manufacturing Unit in an area of 33 acres in manner at Sy. No. 163, 164 & 165, Udumulapadu Village, Dhone Mandal, Kurnool District, Andhra Pradesh. Capital cost of the project is Rs. 30 crores towards production blocks, utilities and zero liquid discharge facility. 3.2 Size or magnitude of operation: Manufacturing Capacity S.No. Product Name Capacity (TPA) 1 Acephate Cartap Hydrochloride Clodinofop Difenconazole Difenthiuron Emamectin Bezoate Ethephon Ethioprole Fipronil Flonicamid Foramusulfuron Glufosinate Glyphosate midacloprid mizathapyr probenphos(kitazin Mesosulfuron Metribuzin Nitenpyram Penoxsulam Picoxystrobin Pretilachlor Prothioconazole Pyraclostrobin Spirotetramat Sulfosulfuron Thiocyclam Thiomethaxam 1320 Total (3 Products on Campaign Basis) 3960 Total (3 Products on Campaign Basis) 2970 Total after (6 Products on Campaign Basis) P age

5 3.3 Process Description with process details (a schematic diagram/flow chart) 3.4 Raw material required along with estimated quantity likely source, marketing area of final product/s, mode of transport of raw material and finished product. All the raw materials required for manufacturing mostly available in ndia or from abroad. There are no banned chemicals or products which are proposed to be used. t is proposed to enter into long term arrangements with some of the raw material suppliers both in ndia and overseas to avoid shortages at any time. 3.5 Availability of water its source, energy/power requirement and source should be given Water is required for process, scrubbers, washing, cooling tower makeup, steam generation and domestic purposes. The required water shall be drawn from ground water sources in addition to reuse of treated wastewater. The total water requirement after phase is in the order of KLD consisting of KLD fresh water and KLD of recycled water. Total water balance is presented in Table below. Total Water Balance Purpose NPUT (KLD) OUTPUT (KLD) Fresh Water Recycled Water Loss Effluent* Process Washings Scrubber Boiler Feed Cooling Tower Rejects from pretreatment of water in RO/DM Plant Domestic Gardening Gross Total Total * Process effluents contain soluble raw materials, byproducts, solvents etc Electricity: The requirement of power will be 4.8MW. Further, due to the nature of the reactions and requirement of continuous power, the management proposes to put in place 100% self generation of power by DG sets of 3x1000 KVA capacity DG sets. Therefore no delay or difficulty is foreseen on the power front. 4 P age

6 3.6 Quantity of wastes to be generated (liquid and solid) and Scheme for their Management/disposal Quantity of Effluent Generated and Mode of Treatment Description Quantity (KLD) Mode of Treatment HTDS Effluents Process Sent to Stripper followed by MEE and ATFD. Washings 5 3 Stripper Condensate sent to Cement Plants Scrubber Effluent 3 2 for Co-ncineration. Pre-treatment of raw MEE and ATFD Condensate sent to Biological water treatment plant followed by RO. RO rejects sent to MEE and permeate is reused in cooling towers make-up and boiler. Total LTDS Effluents Boiler Blow downs 2 2 Sent to Biological Treatment System followed Cooling Tower Blow by RO. downs RO permeate reused for cooling tower makeup. RO rejects sent to MEE. Domestic Sent to Sewage treatment Plant and treated effluent reused for Gardening. Total Grand Total (+) S.No Description Units Solid Wastes and Disposal Total after Mode of Disposal 1 Ash from Boiler TPD Sold to Brick manufactures 2 Process Organic residue TPD Sent to TSDF/Cement ndustries 3 Solvent Residue TPD Sent to TSDF/Cement ndustries 4 norganic Solid TPD Sent to TSDF Waste 5 Evaporation Salts TPD Sent to TSDF 6 ETP Sludge TPD Sent to TSDF 7 Detoxified containers No.s/year After detoxification sent to Authorized agencies 8 Waste oil Kl/Month Sent to Authorized Recyclers 9 Used batteries No.s/year Sent to Authorized Recyclers 5 P age

7 4. Site Analysis 4.1 Plant Location The site is having a longitude (E) and latitude (N). The site surrounded by open lands in all direction. North Dhone RF at a distance of 7.6 Km in southeast direction. The main approach road is NH 7 road passing at a distance of 2 km from the plant site. The nearest human settlement from the site is Udumulapadu village located at distance of 3 km in Southeast direction. There are no ecologically sensitive areas like national parks, sanctuaries within 10 km radius of the site. 5. Planning Brief: The project is envisages to be completed the project in phase wise as it involves installation of higher capacity processing equipment s besides improving of yield and the production shall be initiated thereon. 6. Proposed nfrastructure: 6.1 Power Requirement and Supply/Source The total power requirement shall be 1.8MW. Back up DG sets of 6x1000 KVA 6.2 Utilities List of Utilities S.No Utility 1 Coal Fired Boilers (TPH)** DG Sets (kva)* 3x1000 3x1000 Equipments The basic technology involved in the manufacturing of Agrochemicals is the process Kettles, Heat Exchangers, Centrifuges, and Storage Tanks. To support the process equipment Boilers, Chilling plants, Cooling Towers Etc. are required. All the above equipment can be sourced indigenously and the lead time to supply the equipment will not exceed 20 weeks. 6.3 Waste management Liquid Effluents The effluent generated from M/s. Agrisol (ndia) Pvt. Ltd., is mainly from process, washings, scrubbers, cooling towers & boiler blow downs and domestic effluent. t is proposed to treat all HTDS effluent in stripper followed by MEE and ATFD. All LTDS effluent including Domestic effluent shall be treated in Biological treatment 6 P age

8 followed by RO system. RO Rejects sent to MEE and permeate is used for cooling towers as make up. Air Pollution The sources of air pollution from the plant are 8TPH Coal Fired boiler each in and and 3x1000 KVA DG Sets capacity in & respectively. The emissions from the boiler are passed through a Bag Filters before letting out through a chimney. The process emissions contain HCl, NH 3, SO2, CO2, Hydrogen. HCl, NH 3 & SO2 are sent to scrubber. The scrubbing effluent sent to ETP to be used for neutralizing the effluent. CO2 is routed through vent and Hydrogen is let out into atmosphere following a standard operating procedure. Solid waste Solid wastes are generated from the process, solvent distillation, collection/neutralization tank, waste oil from DG sets, used batteries from DG sets. The ash from boiler is sold to brick manufacturers. The solid wastes; evaporation salts, wastes from the process in inorganic form i.e., process salts and filtration aids shall be disposed to the TSDF, while the hazardous wastes of organic nature i.e., distillation residues shall be disposed to authorized cement units and other wastes like used oil and used batteries shall be sent to authorized recyclers. The other solid wastes expected from the unit are containers, empty drums which will be used for packing product, and or returned to the product seller or sold to authorized buyers after detoxification, while the sludge from treatment plant shall be sent to TSDF. 7. Rehabilitation and Resettlement (R&R) Plan Not applicable as the land area is 33 acres. 8. Project Schedule & Cost Estimates 8.1 Likely date of start of construction and likely date of completion (Time schedule for the project to be given) Within three months as it involves installation of higher capacity processing equipment s besides improving of yield and the production shall be initiated there upon. 7 P age

9 8.2 Estimated project cost along with analysis in terms of economic viability of the project The estimated cost of the project is approximately Rs. 30 Crores. Project Cost Rs. n lacs Plant& machinery 1430 Civil buildings 400 Structures 128 Total 1958 Pipe lines & insulation 20% on plant & machinery 500 Electricals & instrumentation 10% on plant & machinery 285 Erection & commissioning & painting 8% on plant & machinery and 150 structures Land & development 60 Material handling equipment charges 0.8 Laboratory equipment 3 Safety eqpt 1.2 Furniture, fixtures, computers, lighting etc 2 Total 1002 Contingencies & pre-operative expenses 5% on the above 40 Project Cost P age