Thai-German Technology Symposium Overview of Energy Efficiency activities in Germany / Europe and the role of VDMA

Transcription

1 Thai-German Technology Symposium Overview of Energy Efficiency activities in Germany / Europe and the role of VDMA V D M A Verband Deutscher Maschinen- und Anlagenbau German Engineering Federation Seite

2 Thai-German Technology Symposium Scope VDMA German Engineering Federation About us Representation Offices Profile Representation Services Branch Associations Energy and Ressource Efficiency Europe 2020 Strategy European Environmental Legislation Innovation, Environment and Resource saving plant concepts Conclusion Seite

3 About us Board of Chairmen For a period of three years, the general assembly elects a president and two vice presidents (representatives of our member companies) Restricted Board The Restricted Board debates and makes decisions on key federation matters (22 representatives of our member companies) Executive Directorate The Executive Directorate manages the VDMA Management of branch associations, departments, committees, working groups, forums Seite

4 VDMA Germany Hamburg Berlin Düsseldorf Leipzig Frankfurt Stuttgart Munich Seite

5 VDMA Representative Offices European Office, Brussels Seite

6 Profile, Representation VDMA Profile The foundation for the VDMA was laid in 1890 About 3100 mainly small/medium size member companies Mechanical engineering accounts for 205 billion (2013) Covering the whole process chain Representation work, national and international Labour market and pay policy / deregulation Education policy / attracting new generations Tax policy Research policy / technology policy Corporate financing Trade policy Environment and energy policy Trade fairs / trade fair policy Seite

7 Services Service for our members Market, statistics and the economy Foreign business and exports Law, taxes and wages Management and information systems Marketing and customer service E-Business and industry portals Research and technical codes Education and recruitment Technology and the environment Insurance services Target group-specific publications Attractive range of seminars Seite

8 Branch Associations of VDMA Agricultural technology Air-handling technology Building control and management Cleaning systems Compressors, compressed air and vacuum technology Construction equipment & building materials machines Electrical automation Engines and Systems Fire fighting equipment Fluidpower Food processing and packaging machinery Foundry machinery Garment and leather technology Lifts and escalators Machine tools and manufacturing systems Materials handling and logistic technology Metallurgical plants and rolling mills Seite

9 Branch Associations of VDMA Micro technology Mining equipment Municipal Equipment Plastics and rubbers technology Power systems Power transmission engineering Precision tools Printing & paper equipment Process plant and equipment Productronics Pumps + Systems Robotics + Automation Security Systems Software Testing technology Textile machinery Thermoprocess technology Valves Recycling & waste treatment technology Weighing technology Welding Wood working machinery Seite

10 Metallurgy-related branch associations Metallurgical plants and rolling mills Thermoprocess technology Foundry machinery Market, statistics and the economy Research, standardisation and technical codes Technology and the environment Target group-specific publications Co-operation with EU organisations and associations Sponsoring trade fairs (e.g.) Gifa Metec Thermprocess (Düsseldorf, June 2015) Metal & Metallurgy China (Beijing) Ankiros / Annofer (Istanbul) Indometal (Jakarta, Dec 2014) IFEX (India) Metallurgy Litmash (Moscow) Seite

11 Technology and the environment in the past in the future: EUROPE 2020 Strategy Seite

12 European Environmental Legislation - general remarks The Kyoto Protocol is a first step but now a much more ambitious global pact is needed: Europe 2020 strategy Reduce GHG emissions to 20% below 1990 levels by 2020 Ensure that by then at least 20% of the EU s energy comes from renewable sources like wind and solar Implement a series of measures to improve energy efficiency by 20% by the same deadline Europe Seite

13 European Environmental Legislation - general remarks The European Union is leading the fight against climate change: 7 Flagship Initiatives European platform for new jobs Industrial policy for the globalisation era Agenda for new skills and jobs Youth on the move Digital agenda for Europe Innovation Union Resource efficient Europe Europe Seite

14 European Environmental Legislation - some examples EU Emissions Trading System - EU ETS - Limiting of CO2 emissions of around 11,000 large emitters in all energy-intensive industrial sectors Sustainable Industry Low Carbon - SILC- Initiative Focussed on energy-intensive manufacturing industries under EU ETS Implementation in Strategic Energy Technology Plan - SET-Plan - SET-Plan is the technology pillar of the EU s energy and climate policy (2008) EU response to accelerate the development of a world-class portfolio of affordable, clean, efficient and low emission energy technologies through coordinated research efforts De-carbonising the energy system by 80% by 2050 EU 28 Seite

15 European Environmental Legislation - some examples IPPC Directive Integrated Pollution Prevention and Control Directive Prevention of environmental pollution caused by industrial installations Operating permits based on BAT and released by BREFs for Energy Industry Mineral Industry Chemical Industry Production and Processing of Metals Production of Iron and Steel Ferrous Metals Processing Non-Ferrous Metals Processing Surface Treatment of Metals EU 28 Seite

16 Putting legislation into practice IPPC Directive BREF Production of Iron & Steel (> 600 pages!) The main operations covered in this document include: Loading, unloading and handling of bulk raw materials Blending and mixing of raw materials Coke production Sintering and pelletisation of iron ore Production of hot metal by the BF route, including slag processing Production and refining of steel using the BOF route, including ladle desulphurisation, ladle metallurgy and slag processing Production of steel by EAF, including ladle metallurgy and slag processing Continuous casting (thin slab/thin strip and direct sheet casting) but also process gas-fired power plants are covered Seite

17 European Environmental Legislation - some examples Industrial Emissions Directive - IED - IPPC is now a part of IED BAT is now a mandatory requirement EuP / ErP (Ecodesign) Directive Establishing a framework for the setting of ecodesign requirements for energy using / related products At present Industrial Furnaces - from Laboratory Furnace to Blast Furnace are in the focus Seite

18 Putting legislation into practice Ecodesign Directive Considering significant environmental aspects for the life cycle raw material selection and use manufacturing packaging, transport, and distribution Installation, maintenance and use end-of-life (i.e., until its final disposal) For each life cycle phase in detail: predicted consumption of materials, of energy and of other resources anticipated emissions to air, water or soil anticipated pollution through physical effects such as noise, vibration, radiation, electromagnetic fields expected generation of waste material possibilities for reuse, recycling/recovery of materials and/or energy Seite

19 European Environmental Legislation - EU framework to reach the goal RFCS Research Fund for Coal and Steel Framework Programm 8th Framework Programm ( ): HORIZON 2020 PPP Public Privat Partnership SPIRE Technology Platforms about 20 Technology Platforms using the funding of RFCS and Framework Programm ESTEP Steel Technology Platform various research projects regarding "Ressource Efficiency" ULCOS Ultra-Low CO2 Steelmaking financing: 60% industry, 40% EU Seite

20 European Environmental Legislation - Ultra-Low CO2 Steelmaking fff Seite

21 Innovation, Environment and Resource Saving Plant Concepts Pro Original VDMA campain Blue Competence VDMA sustainability initiative we are the enabling industry Seite

22 Energy Efficiency for Thermoprocessing Plants VDMA - Energy Efficiency Manual for Thermo Processing Plants Content Wall design and energy losses Heating systems Process optimization Waste heat utilization Subsystems and ancillaries energy intensive but energy efficient Seite

23 Energy Efficiency for Thermoprocessing Plants (continued) Waste heat: Comparison of energy demand of a simple and an advanced gas-fired annealing furnace Waste heat by: - wall design - flue gas Reduced waste heat by: - optimized wall design - heat recuperation Seite

24 Iron and Steel Production Route ULCOS sub-project "Top Gas Recycling" CO2 emission reduction: BF: 25%; HRC 15% 60% (with CCS) Seite

25 Iron and Steel Production Route ULCOS sub-project "alternative steelmaking" Hlsarna smelting technology ULCORED Coal and ore are preheated and partially pyrolized in a reactor Ore is melted in a cyclone Final iron is produced in a smelter furnace => 20% lessco2 than BF Direct reduction of iron ore (DRI) Natural gas as reducing agent => 80% less CO2 than BF Molten Oxide Electrowinning Iron ore (oxide) is dissolved in a mixture of molten oxides at 1600 C Liquid iron is produced by electrowinning Seite

26 Energy Efficient Solutions High Power Induction Melting Furnaces Latest developments allows tap to tap time of 1h and 50 t Less conditions on electrical network than arc furnace No flicker disturbances Less material losses during melt process Low investment cost Low operation cost High pollution reduction and control High efficicient long coil design Specific energy consumption <500 kwh/t Integrated exhaust systems Seite

27 Energy efficient solutions Combination of converter and vacuum technology Decarburization and degassing under vacuum in the converter One cart for both hoods Reduction of 'total cost of ownership' Seite

28 Energy Efficient Solutions EAF Waste and heat recovery Seite

29 Closing remarks The development and implementation of energy efficient techniques would not only enable energy and carbon emission targets to be met and exceed (such as EUROPE targets), but would be invaluable for developing manufacturing industry, engineering supply companies and energy efficient services Such development can help improve energy efficiency worldwide and especially in developing countries, enabling them to meet international committments Resources are limited Creativity is unlimited Seite

30 Thank you for your attention! ขอขอบค ณส าหร บความสนใจของค ณ Seite

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