ENVIRONMENTAL PRODUCT DECLARATION

Transcription

1 ver ENVIRONMENTAL PRODUCT DECLARATION in accordance with ISO and EN Owner of the declaration: Program operator: Publisher: Declaration number: Registration number: ECO Platform reference number: Issue date: Valid to: 7KH 1RUZHJLDQ (3' )RXQGDWLRQ The Norwegian EPD Foundation 1(3' (1 1(3' (1 Gamle Mursten Facade System with brick shells cut from recycled bricks Logo

2 General information Product: Gamle Mursten Facade System with brick shells cut from used bricks. Owner of the declaration: Contact person: Claus Juhl Nielsen Phone: Program operator: Næringslivets Stiftelse for Miljødeklarasjoner Manufacturer: Postboks 5250 Majorstuen, 0303 Oslo, Norway Skotlandsvej 16, DK-5700 Svendborg Phone: +47 Phone: Declaration number: Place of production: Svendborg, Denmark ECO Platform reference number: Management system: No system This declaration is based on Product Category Rules: CEN Standard EN serves as core PCR NPCR 010 rev1 Building Boards ( ) Organisation no: CVR number (DK) Statement of liability: The owner of the declaration shall be liable for the underlying information and evidence. EPD Norway shall not be liable with respect to manufacturerinformation, life cycle assessment data and evidences. Issue date: Valid to: Declared unit: 1 m² facade system Year of study: Declared unit with option: - Comparability: EPD of construction products may not be comparable if they do not comply with EN and are seen in a building context. Functional unit: The EPD has been worked out by: - Susanne Vedel Hjuler Verification: The CEN Norm EN serves as the core PCR. Independent verification of the declaration and data, according to ISO14025:2010 internal external Third party verifier: Approved Helene Sedal, Senior consultant, Rambøll Norge AS (Independent verifier approved by EPD Norway) 2

3 Product Product description: Gamle Mursten Facade System with brick shells cut from recycled bricks. The facade systems include a panel of either fiber cement, rockwool or cork.the facade system is declared excluding mortar and screws, as these are not part of the produced product. Glue as well as loose brick shells for attachment after mounting of the facade system are included, as these are part of the product. The Gamle Mursten Facade System is used as a building envelope and/or insulation of facades. The brick shells are mounted on the type of panel or insulation needed for the building project. Product specification: The types of panel that the bricks ₂ are mounted on are either fiber cement, rockwool or cork: : Power panel H O, 12.5 mm Rockwool: Facadebatts, 150 mm Cork: Expanded insulation corkboard (ICB), 40 mm The main product components are shown in the tables below. This constitutes 100% weight of the declared product. 1 m² facade system Material Weight % of declared product Brick shells, from recycled bricks 68.6 Panel: 28.6 Glue Packaging 2.8 Kg per declared unit Wooden pallets Plastic film LCA: Calculation rules Declared unit: 1 m² facade system Illustration 1 m² facade system with 150 mm Rockwool Material Weight % of declared product Illustration Brick shells, from recycled bricks 64.2 Panel: Rockwool 33.2 Glue Packaging 2.6 Kg per declared unit Wooden pallets Plastic film m² facade system with 40 mm cork Material Weight % of declared product Brick shells, from recycled bricks 83.7 Panel: Cork 12.8 Glue 3.4 Packaging Kg per declared unit Wooden pallets Plastic film Technical data: Per declareret unit: 1 m² facade system Only back panel Product - type of panel Converted to kg Heat resistance 12.5 mm 12.5 kg/m² 0,0912 m²k/w 150 mm Rockwool 15.5 kg/m² 4.29 m²k/w 40 mm cork 4.6 kg/m² 3.5 m²k/w Market: Europe Illustration The facade system is not covered by a harmonised technical specification. Reference service life: Reference service life is in accordance with not declared, as this EPD is based on a craddle-to-gate LCA. System boundary: This EPD is based on a cradle-to-gate LCA, in which 100 weight-% has been accounted for. Data quality: The data represents the production of 1 m² facade system, with the stated types of panels from the production site located in Svendborg, Denmark. Product specific data are based on average values collected in the period 2017, delivered by Gamle Mursten. During the collection of background data, only facade products with one type of panel was produced, but the production data is representative per m² produced wall system, regardless of the type of panel. Packaging per m² is also the same, when correcting for the thickness of the panels. Variation: Gluing during installation at the customer s is done manually, and the consumption will, thus, vary some, but there is no difference in the amount of glue for the different types of panels. Background data are based on EPD's, as well as GaBi databases 2017, and are less than 10 years old. Cut-off criteria: All major raw materials and all of the essential energy is included. A few production processes for raw materials and energy flows with very low levels (<1%) are not included. This cut-off rule does not apply for hazardous materials and substances. Allocation: Allocation is made in accordance with the provisions of EN Incoming energy and water and waste production in-house is ascribed based on the direct physical correlation, where this is known, and otherwise allocation is based on physical properties, where the difference in revenue is low. Effects of primary production of recycled materials are allocated to the main product in which the material was used. The recycling process and transportation of the material is allocated to this analysis. 3

4 LCA: Results For the results for global warming, the uptake and storage of biogenic CO 2 in the cork is reflected in A1-A3 and thus differs from the other types of panels. This CO 2 content will be released again at the end-of-life stage, if e.g. incinerating the product. Correspondingly, there is a small uptake of CO 2 in the wooden pallets used as transport packaging, on 5.11E-1 kg CO 2 -eq. System boundaries (X=included, = module not declared, MNR=module not relevant) Product stage Assemby stage Use stage End of life stage Beyond the system boundaries Raw materials Transport Manufacturing Transport Assembly Use Maintenance Repair Replacement Refurbishment Operational energy use Operational water use De-construction demolition Transport Waste processing Disposal Reuse-Recovery-Recyclingpotential A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4 D x x x ENVIRONMENTAL IMPACT PER m² FACADE SYSTEM Facade System Facade product Facade product GWP [kg CO 2 -eq.] A1-A3 5.55E+01 A1-A3 6.16E+01 A1-A3 3.59E+01 ODP [kg CFC11-eq.] 5.66E E E-07 AP [kg SO 2 -eq.] 1.01E E E-01 EP [kg PO 3-4 -eq.] 1.41E E E-02 POCP [kg ethene-eq.] 7.73E E E-03 ADPM [kg Sb-eq.] 4.16E E E-05 ADPE [MJ] 6.44E E E+02 GWP Global warming potential; ODP Depletion potential of the stratospheric ozone layer; POCP Formation potential of tropospheric photochemical oxidants; AP Acidification potential of land and water; EP Eutrophication potential; ADPM Abiotic depletion potential for non fossil resources; ADPE Abiotic depletion potential for fossil resources 4

5 RESOURCE USE PER m² FACADE SYSTEM A1-A3 A1-A3 A1-A3 RPEE MJ RPEM MJ TPE MJ NRPE MJ NRPM MJ TRPE MJ SM kg RSF MJ NRSF MJ W m³ RPEE Renewable primary energy resources used as energy carrier; RPEM Renewable primary energy resources used as raw materials; TPE Total use of renewable primary energy resources; NRPE Non renewable primary energy resources used as energy carrier; NRPM Non renewable primary energy resources used as materials; TRPE Total use of non renewable primary energy resources; SM Use of secondary materials; RSF Use of renewable secondary fuels; NRSF Use of non renewable secondary fuels; W Use of net fresh water END-OF-LIFE - WASTE PER m² FACADE SYSTEM A1-A3 A1-A3 A1-A3 HW kg 2.63E E E-05 NHW kg 3.00E E E+00 RW kg 2.93E E E-02 HW Hazardous waste disposed; NHW Non hazardous waste disposed; RW Radioactive waste disposed END-OF-LIFE - OUTPUT FLOWS PER m² FACADE SYSTEM A1-A3 A1-A3 A1-A3 CR kg MR kg MER kg EEE MJ ETE MJ CR Components for reuse; MR Materials for recycling; MER Materials for energy recovery; EEE Exported electric energy; ETE Exported thermal energy Reading example: 9.0 E-03 = 9.0*10-3 =

6 Additional Norwegian requirements Greenhouse gas emissions from the use of electricity in the manufacturing phase National electricity mix for Denmark, sent to the consumer. The dataset includes electricity consumption from power plants, other own use, e.g. pump storage and transmission /distribution loss of applied electricity for the manufacturing prosess(a3). Data source Amount GaBi Professional database CO 2 -eqv/kwh Dangerous substances For the facade products with either Rockwool or cork panels: The product contains no substances given by the REACH Candidate list or the Norwegian priority list For the facade product with panel: The product contains substances given by the REACH Candidate list or the Norwegian priority list that are less than 0,1 % by weight. Transport Transport from place of production to central warehouse in Norway: 758 km This is the distance from the producer Gamle Mursten in Svendborg, Denmark, to Oslo, Norway. Type Capacity utilization incl. return (%) Type of vehicle Distance km Value Car 85 % Truck, Euro 6, diesel 758 kg/tkm 3.09E-02 ENVIRONMENTAL IMPACT PER m² FACADE PRODUCT FOR TRANSPORT FROM PRODUCER TO OSLO, CF. NORWEGIAN REQUIREMENTS Transport from producer to Oslo, cf. Norwegian requirements GWP [kg CO 2 -eq.] 1.99E E E+00 ODP [kg CFC11-eq.] 1.60E E E-12 AP [kg SO 2 -eq.] 1.88E E E-03 EP [kg PO 3-4 -eq.] 4.01E E E-04 POCP [kg ethene-eq.] 1.02E E E-06 ADPM [kg Sb-eq.] 1.79E E E-07 ADPE [MJ] 2.71E E E+01 GWP Global warming potential; ODP Depletion potential of the stratospheric ozone layer; POCP Formation potential of tropospheric photochemical oxidants; AP Acidification potential of land and water; EP Eutrophication potential; ADPM Abiotic depletion potential for non fossil resources; ADPE Abiotic depletion potential for fossil resources RESOURCE USE PER m² FACADE PRODUCT FOR TRANSPORT FROM PRODUCER TO OSLO, CF. NORWEGIAN REQUIREMENTS Facade system Facadesystem Facade system Transport from producer to Oslo, cf. Norwegian requirements RPEE MJ 1.40E E E+00 RPEM MJ TPE MJ 1.40E E E+00 NRPE MJ 2.73E E E+01 NRPM MJ TRPE MJ 2.73E E E+01 SM kg RSF MJ NRSF MJ W m³ 1.44E E E-01 RPEE Renewable primary energy resources used as energy carrier; RPEM Renewable primary energy resources used as raw materials; TPE Total use of renewable primary energy resources; NRPE Non renewable primary energy resources used as energy carrier; NRPM Non renewable primary energy resources used as materials; TRPE Total use of non renewable primary energy resources; SM Use of secondary materials; RSF Use of renewable secondary fuels; NRSF Use of non renewable secondary fuels; W Use of net fresh water 6

7 END-OF-LIFE - WASTE PER m² FACADE PRODUCT FOR TRANSPORT FROM PRODUCER TO OSLO, CF. NORWEGIAN REQUIREMENTS Transport from producer to Oslo, cf. Norwegian requirements HW kg 1.42E E E-06 NHW kg 2.16E E E-03 RW kg 5.63E E E-05 HW Hazardous waste disposed; NHW Non hazardous waste disposed; RW Radioactive waste disposed END-OF-LIFE - OUTPUT FLOWS PER m² FACADE PRODUCT FOR TRANSPORT FROM PRODUCER TO OSLO, CF. NORWEGIAN REQUIREMENTS Transport from producer to Oslo, cf. Norwegian requirements CR kg MR kg MER kg EEE MJ ETE MJ CR Components for reuse; MR Materials for recycling; MER Materials for energy recovery; EEE Exported electric energy; ETE Exported thermal energy Reading example: 9.0 E-03 = 9.0*10-3 = Indoor environment, soil and water The EPD does not give information on release of dangerous substances to indoor air, or soil and water, because the horizontal standards on measurement of release of regulated dangerous substances from construction products using harmonised test methods according to the provisions of the respective technical committees for European product standards are not available. Carbon footprint Carbon footprint has not been worked out for the product. 7

8 Bibliography ISO 14025:2010 Environmental labels and declarations - Type III environmental declarations - Principles and procedures ISO 14044:2006 Environmental management - Life cycle assessment - Requirements and guidelines EN 15804:2012+A1:2013 Sustainability of construction works - Environmental product declaration - Core rules for the product category of construction products Hjuler, S.V LCA-rapport for Gamle Mursten - Facadeprodukt (vægsystem) med murstensskaller skåret af brugte mursten, samt forskellige typer af bagplade. COWI A/S, September NPCR 010 rev1 ( ) NPCR 010 rev1 Building Boards ( ) EPD's: EPD: Expanded insulation corkboard (ICB), published under DAP habitat og ECO Platform, 2016 EPD: Powerpanel HD und Powerpanel H2O GmbH, publishedunder Institut Bauen und Umwelt (IBU), 2012 EPD: Rockwool isolering, published under EPD Norge, 2013 EPD: Genbrugte mursten, published under EPD Danmark, 2017 Other informations on the facade products can be found at Gamle Murstens web page for wall systems: Company logo Program operator 7KH 1RUZHJLDQ (3' )RXQGDWLRQ 3RVW %R[ 0DMRUVWXHQ 2VOR 1RUZD\ Publisher The Norwegian EPD Foundation Post Box 5250 Majorstuen, 0303 Oslo Norway Owner of the declaration Skotlandsvej 16, 5700 Svendborg Denmark Author of the Life Cycle Assessment Susanne Vedel Hjuler COWI A/S Parallelvej 2, 2800 Kongens Lyngby, Denmark Phone: web Phone: SRVW#HSG QRUJH QR ZZZ HSG QRUJH QR post@epd-norge.no web Phone: web Phone: mail@gamlemursten.dk web suvj@cowi.com 8