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2 ENVIRONMENT STATEMENT (FORM V) Udaipur Cement Works Limited Daroli Limestone Mine-1 YEAR Udaipur Cement Works Limited SHRIPATINAGAR, P.O. CFA: DABOK, DISTRICT UDAIPUR (RAJASTHAN) Udaipur Cement Works Limited, Environmental Statement for the financial year ending the 31 st March,

3 FORM V (See rule 14) Environmental statement for the financial year ending the 31 st March 2018 PART A 1. Name and address of the Owner/Occupier of the Industry, operation of the process. 2. Industry category : RED, LARGE 3. Production Capacity : MTPA 4 Year of establishment : 1968 : DAROLI LIMESTONE MINE-1 M/s UDAIPUR CEMENT WORKS LIMITED, SHRIPATINAGAR, P.O. CFA , DISTRICT UDAIPUR (RAJASTHAN) 5 Date of the last environmental statement submitted MTPA: Million Tonnes Per Annum : 23 rd September, 2017 PART B Water and Raw Material Consumption (I) Water consumption in m3/day. Process : Nil Cooling : (Dust Suppression Haulage Road) Domestic : (Includes water used for domestic purpose in both the mines) Name of products Process Water consumption per unit of product output (Dust Suppression Haulage Road) During the previous financial year During the current financial year (1) (2) Crushed Limestone KL/Ton of Limestone KL/Ton of Limestone (II) Raw Material consumption S. No. Name of raw material 1. Uncrushed Limestone Name of products Crushed Limestone Consumption of raw material per unit output (Per Tonne) During the previous financial year During the current financial year MT/Tonne of Limestone MT/Tonne of Limestone 2

4 PART C Pollution discharged to environment/unit of output generated (Parameter as specified in the consent issued) S. No Pollutants a. Water Quantity of Pollutants discharged (mass/day) Quantity of Pollutants discharged (mass/volume) Percentage of variation from prescribed standards with reason. Industrial NIL NIL Zero Discharge Domestic NIL NIL Zero Discharge b. Air (Stack emission) Particulate matter Stack Attached to 1. Primary Crusher Bag Filter 2. Secondary Crusher Bag Filter (Avg. values for the year 17-18) Quantity of Pollutants discharge d (kg/day) Quantity of Pollutants discharged (mg/nm3) (Crusher is common for both the mines and is located in Daroli Mine 1 lease area) Percentage of variation from prescribed standards with reason. (%) (Below Prescribed Standards) (Below Prescribed Standards) PART - D Hazardous Wastes (As specified under Hazardous and Other Wastes (Management and Transboundary Movement) Rules, 2016) S. No. Hazardous Waste During the previous financial year Total quantity During the current financial year a. From Process NIL NIL b. From pollution control facility NIL NIL 3

5 Solid Waste Sl. No. Solid Waste PART E During the previous financial year Total quantity (Tons) During the current financial year a. From Process (Face Reject) b. From pollution control facility Nil Nil c. Quantity recycled or reutilized Nil Nil PART F Please specify the characterization (in terms of composition & quantum) of hazardous as well as solid wastes and indicate disposal practice adopted for both these categories of wastes. (i) Hazardous Waste (generated from the entire premises): Description of Haz. waste Qty. of waste generated during the year (Ltr.) Qty. of waste disposed during the year (Ltr.) Disposal Method Equipment / Facility Used Used Oil NIL NIL Not Applicable Not Applicable PART G Impact of the pollution abatement measures taken on conservation of natural resources and on the cost of production. The Crusher Existing in the mines site is equipped with high efficient Bag Filters ensuring the emission (PM) level below standards prescribed by the government and regulatory body. In addition to bag filters there are covered conveyor belts to transfer material from one location to other, equipped with bag filters. Effective Water sprinklers installed at crusher dump hopper and regular water sprinkling is done at truck haulage roads to prevent fugitive dust emissions occurring due to movement of vehicles. Advanced controlled Blasting technology is being deployed with least ground vibrations and minimal fly rock resulting into safer surroundings. Thus, the pollution abatement & other energy conservation practices adopted by the company save precious raw material /minerals/ product and greatly help in conserving valuable natural resources. More details regarding some of the Sustainable Environmental Practices are provided in ANNEXURE-A. 4

6 PART H Additional measurers/ investment proposal for environmental protection including abatement of pollution / prevention of pollution. Green belt development and tree plantation is our ongoing process. In financial year about 6400 tree saplings were planted in mines area. Plantation as per the provisions under the approved Mine Plan have been strictly adhered to and undertaken at designated locations. Up-gradation of conventional dust suppression system by atomized dust suppression system for conservation of water. Furthermore, about Rs lakhs were invested towards Environment Protection and improvement up to 31st March, 2018 including Cement Plant & Mines. PART -I Any other particulars for improving the quality of the environment. UCWL has undertaken various steps towards conservation of natural resources and energy through continuous improvement and various in-house modifications. Some of the major activities carried out in FY are as follows. 1. Full-fledged Environment management cell for Environmental monitoring, maintenance of pollution control equipment and green belt development. 2. Regular house-keeping of crusher and mines area is being done. 3. UCWL has various environmental monitoring equipment s such as Respirable Dust (PM 10) Sampler, Gaseous sampling attachment, Fine particulate (PM 2.5) sampler, sound level meter, UV-VIS spectrophotometer, TDS-Conductivity meter, ph meter etc. 4. Awareness promotion through various environmental competitions, presentations, mails, tree plantation etc. on world environment day, Earth Day etc. 5. Mechanized Handling of material is done (i.e. Unloading, storage, loading and feeding). 6. Heavy Earth Moving Machines (HEMM) and Dumper operators are provided required PPE's like dust masks, ear plugs etc. 7. Periodic Environmental monitoring by MoEF&CC approved laboratory. 8. Awareness among the workforce by way of active participation in 28 th Mines Environment & Mineral Conservation Week. 9. Installation of two stage crushing system for lime stone crushing, to achieve lower wear rate. 10. Effluent Treatment Plant installation near mines workshop for treatment of waste water generated from vehicle washing activity. ******* 5

7 SUSTAINABLE ENVIRONMENT PRACTICES CARRIED OUT AT INTEGRATED CEMENT MANUFACTURING UNIT IN FY Innovative Rain Water Harvesting Unit has implemented scientifically developed rain water harvesting in its plant colony and mines areas, adopting both artificial and natural means, thereby recharging groundwater. Scientifically developed Artificial Rainwater Harvesting Structure for recharge of Ground water resource 1 P a g e

8 2. Utilizing stored rainwater of mines pit in place of groundwater Unit utilizes the rainwater stored in mines pit for industrial and domestic purposes in place of groundwater thereby saving the natural resource i.e. groundwater. This has helped us to reduce the use of fresh water for domestic and industrial process. Harvested Rain Water Stored in the Mines Pit 2 P a g e

9 3. Development of Greenbelt and plantation in Plant and Mines areas Unit has undertaken greenbelt development and massive plantation in Plant and Mines areas. View of plantation done at Mines site 3 P a g e

10 4. Green Power Generation from Waste Heat Recovery System Unit has a 6 MW Waste Heat Recovery System which helps us to generate Green Power. It utilizes the waste gases to generate power which otherwise would have been vented in the atmosphere. This has helped us to reduce carbon footprint of the company. Waste heat recovery Power generating Boiler Unit 4 P a g e

11 5. Efficient Pollution Control Equipment for Air Quality Management The unit has installed pollution control equipment in plant and mines like efficient bag filters at all material transfer points in order to control any related fugitive emissions, thereby ensuring cleaner production. Bag filter installed at material transfer points 5 P a g e

12 6. Zero waste water discharge : Sewage Treatment Plant Unit has a Sewage Treatment Plant to treat the domestic waste water generated from the plant and colony. The treated wastewater is utilized for greenbelt development and plantation thereby reducing the consumption of fresh water for gardening and horticulture. Site of Sewage Treatment Plant (STP) 6 P a g e

13 7. Fugitive Dust Emission Control in Plant and Mines areas To control fugitive dust emissions at haulage roads due to movement of trucks and vehicles, regular water sprinkling is done to suppress the dust. Water tanker sprinkling water on the truck haulage roads at mines site *********** 7 P a g e

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15 ENVIRONMENT STATEMENT (FORM V) Udaipur Cement Works Limited Daroli Limestone Mine-2 YEAR Udaipur Cement Works Limited SHRIPATINAGAR, P.O. CFA: DABOK, DISTRICT UDAIPUR (RAJASTHAN) Udaipur Cement Works Limited, Environmental Statement for the financial year ending the 31 st March,

16 FORM V (See rule 14) Environmental statement for the financial year ending the 31 st March 2018 PART A 1. Name and address of the Owner/Occupier of the Industry, operation of the process. 2. Industry category : RED, LARGE 3. Production Capacity : MTPA 4 Year of establishment : 1968 : DAROLI LIMESTONE MINE-2 M/s UDAIPUR CEMENT WORKS LIMITED, SHRIPATINAGAR, P.O. CFA , DISTRICT UDAIPUR (RAJASTHAN) 5 Date of the last environmental statement submitted MTPA: Million Tonnes Per Annum : 23 rd September, 2017 PART B Water and Raw Material Consumption (I) Water consumption in m3/day. Process : NIL Cooling : 23.6 (Dust Suppression Haulage Road) Domestic : NIL Name of products Process Water consumption per unit of product output During the previous financial year (Dust Suppression Haulage Road) During the current financial year (1) (2) Crushed Limestone KL/Ton of Limestone KL/Ton of Limestone (II) Raw Material consumption S. No. Name of raw material 1. Uncrushed Limestone Name of products Crushed Limestone Consumption of raw material per unit output (Per Tonne) During the previous financial year During the current financial year 1.00 MT/Tonne of Limestone 1.00 MT/Tonne of Limestone 2

17 PART C Pollution discharged to environment/unit of output generated (Parameter as specified in the consent issued) S. No Pollutants Quantity of Pollutants discharged (mass/day) Quantity of Pollutants discharged (mass/volume) Percentage of variation from prescribed standards with reason. a. Water Industrial NIL NIL Zero Discharge Domestic NIL NIL Zero Discharge b. Air (Stack emission) Particulate matter Stack Attached to 1. Primary Crusher Bag Filter 2. Secondary Crusher Bag Filter (Avg. values for the year 17-18) Quantity of Pollutants discharged (kg/day) Quantity of Pollutants discharged (mg/nm3) (Crusher is common for both the mines and is located in Daroli Mine 1 lease area) Percentage of variation from prescribed standards with reason. (%) (Below Prescribed Standards) (Below Prescribed Standards) PART - D Hazardous Wastes (As specified under Hazardous and Other Wastes (Management and Transboundary Movement) Rules, 2016) S. No. Hazardous Waste During the previous financial year Total quantity During the current financial year a. From Process NIL NIL b. From pollution control facility NIL NIL 3

18 Solid Waste Sl. No. Solid Waste PART E During the previous financial year Total quantity (Tons) During the current financial year a. From Process (Face Reject) Nil Nil b. From pollution control facility Nil Nil c. Quantity recycled or reutilized Nil Nil PART F Please specify the characterization (in terms of composition & quantum) of hazardous as well as solid wastes and indicate disposal practice adopted for both these categories of wastes. (i) Hazardous Waste (generated from the entire premises): Description of Haz. waste Qty. of waste generated during the year (Ltr.) Qty. of waste disposed during the year (Ltr.) Disposal Method Equipment / Facility Used Used Oil NIL NIL Not Applicable Not Applicable PART G Impact of the pollution abatement measures taken on conservation of natural resources and on the cost of production. The Crusher Existing in the mines site is equipped with high efficient Bag Filters ensuring the emission (PM) level below standards prescribed by the government and regulatory body. In addition to bag filters there are covered conveyors belts to transfer material from one location to other, equipped with bag filters. Effective Water sprinklers installed at crusher dump hopper and regular water sprinkling is done at truck haulage roads to prevent fugitive dust emissions occurring due to movement of vehicles. Advanced controlled Blasting technology is being deployed with least ground vibrations and minimal fly rock resulting into safer surroundings. Thus, the pollution abatement & other energy conservation practices adopted by the company save precious raw material /minerals/ product and greatly help in conserving valuable natural resources. More details regarding some of the Sustainable Environmental Practices are provided in ANNEXURE-A. 4

19 PART H Additional measurers/ investment proposal for environmental protection including abatement of pollution / prevention of pollution. Green belt development and tree plantation is our ongoing process. In financial year about 6400 tree saplings were planted in mines area. Plantation as per the provisions under the approved Mine Plan have been strictly adhered to and undertaken at designated locations. Up-gradation of conventional dust suppression system by atomized dust suppression system for conservation of water. Furthermore, about Rs Lakhs were invested towards Environment Protection and improvement up to 31st March, 2018 including Cement Plant & Mines. PART I Any other particulars for improving the quality of the environment. UCWL has undertaken various steps towards conservation of natural resources and energy through continuous improvement and various in-house modifications. Some of the major activities carried out in FY are as follows. 1. Full-fledged Environment management cell for Environmental monitoring, maintenance of pollution control equipment and green belt development. 2. Regular house-keeping of crusher and mines area is being done. 3. UCWL has various environmental monitoring equipment s such as Respirable Dust (PM 10) Sampler, Gaseous sampling attachment, Fine particulate (PM 2.5) sampler, sound level meter, UV-VIS spectrophotometer, TDS-Conductivity meter, ph meter etc. 4. Awareness promotion through various environmental competitions, presentations, mails, tree plantation etc. on world environment day, Earth Day etc. 5. Mechanized Handling of material is done (i.e. Unloading, storage, loading and feeding). 6. Heavy Earth Moving Machines (HEMM) and Dumper operators are provided required PPE's like dust masks, ear plugs etc. 7. Periodic Environmental monitoring by MoEF&CC approved laboratory. 8. Awareness among the workforce by way of active participation in 28 th Mines Environment & Mineral Conservation Week. 9. Installation of two stage crushing system for lime stone crushing, to achieve lower wear rate. 10. Effluent Treatment Plant installation near mines workshop for treatment of waste water generated from vehicle washing activity. ******* 5

20 SUSTAINABLE ENVIRONMENT PRACTICES CARRIED OUT AT INTEGRATED CEMENT MANUFACTURING UNIT IN FY Innovative Rain Water Harvesting Unit has implemented scientifically developed rain water harvesting in its plant colony and mines areas, adopting both artificial and natural means, thereby recharging groundwater. Scientifically developed Artificial Rainwater Harvesting Structure for recharge of Ground water resource 1 P a g e

21 2. Utilizing stored rainwater of mines pit in place of groundwater Unit utilizes the rainwater stored in mines pit for industrial and domestic purposes in place of groundwater thereby saving the natural resource i.e. groundwater. This has helped us to reduce the use of fresh water for domestic and industrial process. Harvested Rain Water Stored in the Mines Pit 2 P a g e

22 3. Development of Greenbelt and plantation in Plant and Mines areas Unit has undertaken greenbelt development and massive plantation in Plant and Mines areas. View of plantation done at Mines site 3 P a g e

23 4. Green Power Generation from Waste Heat Recovery System Unit has a 6 MW Waste Heat Recovery System which helps us to generate Green Power. It utilizes the waste gases to generate power which otherwise would have been vented in the atmosphere. This has helped us to reduce carbon footprint of the company. Waste heat recovery Power generating Boiler Unit 4 P a g e

24 5. Efficient Pollution Control Equipment for Air Quality Management The unit has installed pollution control equipment in plant and mines like efficient bag filters at all material transfer points in order to control any related fugitive emissions, thereby ensuring cleaner production. Bag filter installed at material transfer points 5 P a g e

25 6. Zero waste water discharge : Sewage Treatment Plant Unit has a Sewage Treatment Plant to treat the domestic waste water generated from the plant and colony. The treated wastewater is utilized for greenbelt development and plantation thereby reducing the consumption of fresh water for gardening and horticulture. Site of Sewage Treatment Plant (STP) 6 P a g e

26 7. Fugitive Dust Emission Control in Plant and Mines areas To control fugitive dust emissions at haulage roads due to movement of trucks and vehicles, regular water sprinkling is done to suppress the dust. Water tanker sprinkling water on the truck haulage roads at mines site *********** 7 P a g e