Effizienz-Agentur NRW - Center of Excellence for Cleaner Production

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1 Effizienz-Agentur NRW - Center of Excellence for Cleaner Production Cleaner Production in North Rhine-Westphalia Presentation at envirowater 2006 Stellenbosch, RSA 21th February 2006 Henning H. Sittel Project Manager International Relations Effizienz-Agentur NRW, Duisburg, Germany 1

2 Effizienz-Agentur NRW - Center of Excellence for Cleaner Production Overview: Cleaner Production in North Rhine-Westphalia Effizienz-Agentur NRW (incl. general information of NRW) Cleaner Production / PIUS Focus-Group in NRW EFA-Toolbox PIUS-Check PIUS-Internet-Portal: Web-Database for CP and PP International activities a brief overview 2

3 Facts on North-Rhine Westphalia Population: 18 Mio. Area: 34,084 Km² GDP: 481 Euro bn rank 15 worldwide for example: rank 16 Russia rank 18 Switzerland Source: World bank 07/2005 foreign trade: Imports: 138 Euro bn Exports: 132 Euro bn Oslo Helsinki Stockholm Tallinn Moskau Kopenhagen Riga Dublin Vilnius Hamburg Amsterdam Berlin London Düsseldorf Warschau Brüssel Minsk Paris Frankfurt Kiew Prag Bratislava München Wien Budapest Bern Ljubljana Zagreb Bukarest Madrid Sarajewo Belgrad Sofia Rom Tirana Lissabon Skopje Istanbul Athen 3 20 of the 50 biggest german companies are headquarted in NRW Valletta Source: Nikosia

4 Effizienz-Agentur NRW - Center of Excellence for Cleaner Production Foundation: - the agency was founded as a private company in 1998 at the initiative of the Ministry of the Environment of NRW Objective: - Improve Competitiveness of Small and Medium sized Enterprises (SMEs) in North Rhine-Westphalia through implementation of cleaner production technologies Approach: - Introduce Innovative Technologies to SMEs that improve resource efficiency in production and avoid waste & hazardous emissions 4 Benefit: - Competitive companies provide jobs, reduce there production costs and coincident the environmental impact -A clean environment is essential for a high living standard at any place in the world

5 The setup of Effizienz-Agentur NRW Ministry of Environment, Nature Conservation, Agriculture and Consumer Protection of the State of North Rhine-Westphalia Contract prisma consult GmbH provides legal body confirms 5 Developes methods and performs projects with SMEs

6 Communication platform Knowledge of Cleaner Production Technologies: Experts from Industry R & D groups in NRW SME supplier of CPT Results from publiclyfunded R & D projects Consulting companies EFA s partners: Chambers of Commerce Lobbying Groups Industry Associations Financial Institutes Target Group: small and medium sized enterprises 6

7 Focus Group Small and medium sized enterprises in NRW: SME in industrial production: Industrial sectors Electronic 8% Wood / Furniture 3% Chemical 25% (up to 500 employees) 7 Metal processing 44% Paper and Printing 9% Food processing 5% Textile 6%

8 Cleaner Production vs. End-of-Pipe - Increases the resource efficiency in the production - Reduces the input of resources and the need for end of pipe technology 8

9 EFA-Toolbox for sustainable production PIUS-Check Substances analysis Funding EFA-Toolbox Contracting Design for Environment Resource Cost Accounting Cleaner Production Database Maintenance 9 Impulse for corporate strategy

10 EFA-Tool PIUS - Check Cooperation project between an industrial producer and Effizienz-Agentur NRW both authorise a technical consulting company with the objective of performing a material flow analysis at the industrial company. Focus Group: - Companies < 500 Employees - max. 9 consulting days Financing of the Project: - EFA pays up to 70 % or max. 500 /day - 30 % pay the company 03-B 10 PIUS is to entered registered trade mark of Effizienz-Agentur NRW

11 PIUS - Check: Four steps to improve resource efficiency significantly 1.Step: Initial Meeting Check relevance of Cleaner Production (e.g. technologies) 2.Step: Macro - Analysis Material flow analysis within company Cooperation contract Intermediate Meeting 4.Step: Concept Planing Start program introduction with management 3.Step: Micro - Analysis Develop alternative manufacturing concepts 11 After 6-9 Months EFA checks whether goals have been achieved PIUS is to entered registered trade mark of Effizienz-Agentur NRW

12 PIUS-Check: Current results and targets Previously implemented projects Long-term total capacity of all projects (estimated) Number * Investment 19,3 Mio. 46,0 Mio. Annual savings in the prodcution processes Annual savings of the resource water/waste water Annual savings of the resource waste/hazardous waste Annual savings of the resource energy 4,8 Mio. 11,4 Mio m³ 1,67 Mio. m³ t t 36,2 GWh 86,3 GWh 12 *53 projects not implemented; altogether 363 projects PIUS is to entered registered trade mark of Effizienz-Agentur NRW October 2005

13 Status quo PIUS-Check, Industrial sectors 372 projects, January 2006 Leather Plastic processing Laundry / dry-cleaning Service Car service Machine construction Non ferrous metal Food processing Textile Timber / furniture Paper / printing Surface finishing Ceramics Chemical Metal processing 13 PIUS is to entered registered trade mark of Effizienz-Agentur NRW

14 PIUS - example: Julius Schulte GmbH & Co., Düsseldorf Performed: (permutation in 2003) Industry: pulp and paper industry Employees: 118 Products: cardboards for packaging industry Focus: optimisation of tower reactor with organic substances Benefits: reduced usage of water and the production processes is now free from wastewater Savings: water: m³/year and Euro/Year 14 Invest: 1.7 million EURO

15 PIUS-Check - example: Otto Brenscheidt GmbH & Co. Sundern Performed: September to December 2002 (permutation in 2003) Industry: Employees: 40 Products: Focus: surface finishing (galvanization) wires and belts (e.g. copper, silver) optimisation of the cooling water cycle Benefits: reduced usage of fresh water for the cooling process Savings: m³ fresh water/year and EURO/year Invest: EURO 15 PIUS is to entered registered trade mark of the Effizienz-Agentur NRW

16 Cleaner Production Database Best Practise Examples, CP- Information, Online-Tools News, Info and Service From experts for experts. The Web-Portal for SMEs for Cleaner Production and Pollution Prevention 16

17 Cooperation partner in the German states 24 partner organisations in 13 german states Partners: Content e.g.: - extensive database - useful practical tools - cp-information for several industrial sectors 17

18 International activities 1 - a brief overview Yearly two-way German-Japanese exchange about PIUS beginning since 2001 in Berlin EFA-Presentation and event with the Ministry of Environment of NRW at the German exhibition stand on the WSSD 2002 in Johannesburg, South Africa since 2003 expansion of operations in the field of international Networking with european institutions (e.g. Spain, Netherlands, Great Britain, Switzerland, since 2005 member of the european prepare-network) 18 Activities for the provincial government of North Rhine- Westphalia for NRW-Partnershipregions (e.g. Mpumalanga, RSA, Jiangsu, PR China)

19 How we may help you? Suggestion 1: -Technical Support - Knowledge Base on Cleaner Production - Implementation Strategies - Training of Technical Consultants Suggestion 2: - Organisational Support - Develop Structures for Introducing Cleaner Production into Companies (e.g. for local governments) 19

20 Effizienz-Agentur NRW Center of Excellence for Cleaner Production Thank you very much for your attention! efanrw.de and pius-info.de/eninfo.de/en 20