M/S. Dain Colour Chem

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1 PRE FEASIBILITY REPORT For PROPOSED EXPANSION IN EXISTING MANUFACTURING PLANT Of M/S. Dain Colour Chem Plot No.: 5, Nilkanth Estate, Village: Dhanot, Ta.: Kalol, Dist.: Gandhinagar , Gujarat 1

2 CONTENTS Sr. No. Description Page No. 1. Executive Summary 3 2. Introduction of the Project/Background information 7 3. Project Description Site Analysis Planning Brief Proposed Infrastructure Rehabilitation and resettlement (R & R) Plan Project Schedule & Cost Estimates Analysis of Proposal (Final Recommendations) 19 2

3 1.0 EXECUTIVE SUMMARY 1.1 Company Profile Introduction M/s. Dain Colour Chem is promoted by Mr. Ravibhai Dilipbhai Madhani and Ms. Smitaben Dilipbhai Madhani. 1.2 Project Details Sr. No. Name of Products Quantity (MT/Month) Existing Proposed Total 1. Ferrous Sulphate Tatrazine Sunset Yellow FCF Chocolate Brown HT Allura Red Ponceau 4R Carmoisine Amrenth Reactive Black B Reactive Black WNN Super Black G Super Black R Reactive Red ME4BL Reactive Red Reactive Red BS Reactive Blue Reactive Blue Reactive Orange Reactive Orange Golden Yellow MERL Total

4 1.3 Green Belt Development Company shall develop an effective green belt of 1500 m 2 within the factory and on periphery of the factory. In addition to this, majority of the vacant land shall be planted with trees, shrubs and grasses. 1.4 Power & Fuel Requirement Energy: Source of power is Uttar Gujarat Vij Co. Ltd. 125 Hp Fuel: Sr. no. Fuel used Fuel Consumption 1 Bio Coal 250 kg/hr 1.5 Water Requirement and Wastewater Generation & Treatment Total water consumption will be 23.5 KLPD. From that domestic water consumption will be 2 KLPD, Gardening water consumption will be 4 KLPD and Industrial water consumption will be 17.5 KLPD. Domestic 1.7 KLPD will be disposed to soak pit via septic tank system. Industrial effluent from any process or ancillary 6.5 KLPD will be given primary treatment at our ETP Plant and then will be spray dried in our unit to obtain zero discharge. 1.6 Air Pollution Source and Control Management The source of air pollution due to the project will be Flue gas emission and process Gas Emission. 4

5 Flue gas emission Existing: There is no flue gas emission from our Existing manufacturing activity Sr. No. Proposed: Stack Attached to 1 Steam Boiler 1 TPH 2 Thermic Fluid Heater 2 Lacs kcal/hr 3 Hot Air Generator 6.5 Lacs kcal/hr Stack height (m) Common 20 Fuel Bio Coal: 250 kg/hr Air Pollution Control Multi Cyclone separator followed by bag filter Parameter SPM (mg/ m 3 ) : 150 NOx (ppm) : 100 SO 2 (ppm) : 50 Process gas emission: Existing: Sr. Stack attached No. to Stack Height (m) Air pollution control system 1 Reaction vessel 10 Alkali Scrubber Proposed: Sr. Stack attached No. to Stack Height (m) Air pollution control system 1 Spray Dryer 15 Multi cyclone dust collector Parameter Permissible limit SO 2 40 mg/nm 3 Parameter Permissible limit 5

6 1.7 Hazardous Waste Management: SR. TYPE OF NO. WASTE 01 Process Waste (Cat.No:34.3) 02 Discarded Container/Bags (Cat.No: 33.3) 03 Used Oil (Cat. No. 5.1) QUANTITY Existing Proposed Total MT/year MT/Year MT/Year 1 MT/year 1.5 MT/Year Nil 0.05 KL/Year 2.5 MT/Year 0.05 KL/Year MANAGEMENT Collection, Storage, Transportation, Disposal at TSDF Site. Collection. Storage, Decontamination, Transportation & Disposal by reuse selling to approved recycler. Collection. Storage, Transportation & Disposal by selling to Registered Recycler. 6

7 2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION 2.1 Identification of the project and project proponent. In case of mining project, a copy of mining lease/letter of intent should be given. Identification of the project Proposed expansion in existing manufacturing plant Identification of the project proponent Presently following is the Directors of the company:- 1. Mr. Ravibhai Dilipbhai Madhani 2. Ms. Smitaben Dilipbhai Madhani 1.2 Brief description of nature of the Project Sr. No. Name of Products Quantity (MT/Month) Existing Proposed Total 1. Ferrous Sulphate Tatrazine Sunset Yellow FCF Chocolate Brown HT Allura Red Ponceau 4R Carmoisine Amrenth Reactive Black B Reactive Black WNN Super Black G Super Black R Reactive Red ME4BL

8 14. Reactive Red Reactive Red BS Reactive Blue Reactive Blue Reactive Orange Reactive Orange Golden Yellow MERL Total Need for the project and its importance to the country and or region The objective is to be achieved by: Continuously reducing the Costs & improving Quality. To generate local employment 2.4 Demands-Supply Gap Based on our informal survey of the market with our current customers and various traders, we have found that there is a big potential for the range of the products we are planning. These products will be an addition to the current range of our trading products. 2.5 Imports vs. Indigenous production Based on the current cost of indigenous raw materials and the non availability of some materials, we will have to import some of the key raw materials as they are not available indigenously. This will make us very competitive against imported finished products and we will be able to increase the export of our finished products. 2.6 Export possibility We shall explore the possibility of export the products. 8

9 2.7 Domestic/Export Markets We shall explore the possibility of domestic/export the products. 2.8 Employment Generation (Direct and Indirect) due to project. Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed project. 9

10 3.0 Project Description 3.1 Type of Project including interlinked and interdependent projects, if any. Synthetic Organic Chemical industries - Category: A-5(f) Category B 3.2 Location (map showing general location, specific location and project boundary & project site layout) with coordinates. Map showing general location Layout Plan: Enclosed in EC Application: Please Refer Enclosure: 13 Details of alternate sites considered and the basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted. Major factors involved in the selection of site are listed below: Existing market for the product. Experience for manufacturing of this product. Site is very well connected by road Proximity to Raw Material suppliers Availability of sufficient land free from cultivation Availability of power evacuation facilities Availability of water for industrial use 10

11 Modern infrastructure support and amenities at par with industrial estates in other global markets, including: Efficient transport facilities within the industrial estate and to & from the city area. Environment-friendly zone. Uninterrupted power supply. 3.4 Size or Magnitude of Operation Sr. No. Name of Products Quantity (MT/Month) Existing Proposed Total 1. Ferrous Sulphate Tatrazine Sunset Yellow FCF Chocolate Brown HT Allura Red Ponceau 4R Carmoisine Amrenth Reactive Black B Reactive Black WNN Super Black G Super Black R Reactive Red ME4BL Reactive Red Reactive Red BS Reactive Blue Reactive Blue Reactive Orange Reactive Orange Golden Yellow MERL Total

12 3.5 Project Description with process details (a schematic diagram/flow chart showing the project layout, components of the project etc. should be given) Please refer Enclosure 6 in EC Application. 3.6 Raw material required along with estimated quantity, likely source, marketing area of final products. Mode of transport of raw materials and finished products. Please refer Enclosure 3 and 4 in EC Application. 3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be briefly outlined. There will not resource optimization/recycling and reuse envisaged in the project. 3.8 Availability of water its source, energy/power requirement and source should be given. Power & Fuel Requirement Energy Power supply is available from Uttar Gujarat Vij. Co.Ltd hp Fuel Sr. no. Fuel used Fuel Consumption 1 Bio Coal 250 kg/hr 12

13 Water Source- Source of water will be met through tanker water supply. 3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their management/disposal. Liquid Waste: Total water consumption will be 23.5 KLPD. From that domestic water consumption will be 2 KLPD, Gardening water consumption will be 4 KLPD and Industrial water consumption will be 17.5 KLPD. Domestic 1.7 KLPD will be disposed to soak pit via septic tank system. Industrial effluent from any process or ancillary 6.5 KLPD will be given primary treatment at our ETP Plant and then will be spray dried in our unit to obtain zero discharge Schematic representations of the feasibility drawing which give information of EIA purpose

14 4.0 Site Analysis 4.1 Connectivity Site is very well connected by road Availability of power evacuation facilities Availability of water for industrial use 4.2 Land Form, Land Use and Land Ownership Our unit is an existing unit, located at Nilkanth Estate, Dhanot. 4.3 Topography (along with map) Please Refer Annexure: B 4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area under CRZ)), shortest distances from the periphery of the project to periphery of the forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette notification should be given. CRZ Clearance is not applicable to us. 4.5 Existing Infrastructure Existing Infrastructures facilities are listed below: Existing Unit is located at Nilkanth Estate, Dhanot. Site is very well connected by road Proximity to Raw Material suppliers Availability of sufficient land free form cultivation. 14

15 Availability of power evacuation facilities 4.6 Soil Classification It will be incorporate in EIA studies. 4.7 Climatic data from secondary sources. It will be incorporate in EIA studies. 4.8 Social infrastructure available. Depending on the growth of the company the required social infrastructure is already and will be provided. 15

16 5.0 Planning Brief 5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country planning/development authority classification. Type of Industry: Synthetic Organic Chemical Industries Facility: Canteen, Administration, Transportation 5.2 Population Projection It will be incorporate in EIA studies. 5.3 Land use planning (breakup along with green belt etc.) Total Plot Area m Assessment of Infrastructure Demand (Physical & Social) Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed expansion project. Social Welfare Cordial relation with the industry shall be established and representation shall be made to villagers for help for creation of facilities related to health, education, etc. 5.5 Amenities/Facilities It will be incorporate in EIA studies. 16

17 6.0 Proposed Infrastructure 6.1 Industrial Area (Processing Area) Processing Area (Processing Zone, and Utility Area) 3000 m Residential Area (Non Processing Area) Non Processing Area (Green belt, Raw material storage area, Finished storage area, Open space ) 1500 m Green Belt Company shall develop an effective green belt of 1500 m 2 within the factory and on periphery of the factory. In addition to this, majority of the vacant land shall be planted with trees, shrubs and grasses. 6.4 Social Infrastructure Depending on the growth of the company the required social infrastructure will be provided. 6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc) Site is very well connected by road & railway. 6.6 Drinking water Management (Source & Supply of water) Water requirement will meet through the Tanker water supply. 17

18 6.7 Sewerage System Sewage pipes would be laid in entire company for the removal and disposal of mainly non-harmful liquid wastes from the offices, canteen and domestic waste coming from different sections. These liquid wastes would be treated (If required) and used for Gardening and Plantation Purpose. 6.8 Solid Waste Management Details of Hazardous Waste Generation & Disposal SR. TYPE OF NO. WASTE 01 Process Waste (Cat.No:34.3) 02 Discarded Container/Bags (Cat.No: 33.3) 03 Used Oil (Cat. No. 5.1) QUANTITY Existing Proposed Total MT/year MT/Year MT/Year 1 MT/year 1.5 MT/Year Nil 0.05 KL/Year 2.5 MT/Year 0.05 KL/Year MANAGEMENT Collection, Storage, Transportation, Disposal at TSDF Site. Collection. Storage, Decontamination, Transportation & Disposal by reuse selling to approved recycler. Collection. Storage, Transportation & Disposal by selling to Registered Recycler. 6.9 Power Requirement & Energy: Power will be met from Uttar Gujarat Vij. Co. Ltd. 18

19 7.0 Rehabilitation and Resettlement (R & R) Plan 7.1 Policy to be adopted (central/state) in respect of the project affected including home oustees, land ouatees and landless laborers (a brief outline to be given R & R policy is not applicable to this project. There shall be no displacement of any population in project area. 8. Project Schedule & Cost Estimates 8.1 Likely date of start of construction and likely date of completion (Time schedule for the project to be given). Proposed expansion plant machinery will be installed after obtaining environmental clearance and consent to establish. We shall start additional production upon making application for CCA. 8.2 Estimated Project cost along with analysis in terms of economic viability of the project. 350 Lacs 9. Analysis of Proposal (Final Recommendations) 9.1 Financial and social benefits with special emphasis on the benefit to be local people including tribal population, if any, in the area. Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed project. Social Welfare shall be done. Cordial relation with the industry shall be established and representation shall be made to villagers for help for creation of facilities related to health, education, etc. 19