Y O U R S O L U T I O N P A R T N E R I N I N D U S T R I A L I N S U L A T I O N

Transcription

1 Y O U R S O L U T I O N P A R T N E R I N I N D U S T R I A L I N S U L A T I O N

2 ABOUT US Since 1991, Formplast has been importing semi-finished insulation materials and adhesive tapes, laminating, cutting, forming and moulding them in its own premises in accordance with technical requirements of its customers to produce all kinds dust, water, heat and noise resistance parts as well as light weight, high-impact resistance EPP parts since While the plant located in Kocaeli - Gebze Plastikciler OSB is mainly managing sealing, insulation and adhesive operations, the other plant located in Bilecik - Bozüyük OSB is managing both EPP and some other sealing solutions. With its newly founded Acoustic Laboratory Formplast is able to provide sound absorption coefficient reports to its customers in a short time and can also serve external companies in this manner. Formplast mainly produces parts for automotive, white appliances, heating-cooling-ventilation, industrial kitchen, civil construction, ship building, packaging, advertising, and electrics & electronics sectors. Any product produced by Formplast is a result of diligent and meticulous work, and its quality is approved by international quality certificates.

3 MISSION & VISION Our Mission Is to be our customers solution partner and maximize their satisfaction by producing and delivering sealing-insulation and impact resistance goods always flawless, in desired quality and just in time ; and to create all opportunities to our employees for their selfdevelopment, and to protect our environment at maximum. Our Vision Is to be one of the leading companies in its sector which provides goods to leading companies of Turkey and even of the World with its high technology machinery, equipment and infrastructure, happy and high value professional employees who are in close contact with innovations.

4 QUALITY & ENVIRONMENTAL POLICY To supply our products to customers just in time with high quality and fair market prices to meet their all expectations. To continuously improve efficiency and productivity of our processes. To improve comfort and competency of our employees. To also improve the quality standards of our suppliers. To follow technological developments in order to improve our competitiveness in accordance with altering market circumstances. Adhere to all legal and special conditions, and continously improve performance of Environmental Management System, Considering environmental conditions, to establish methods to prevent pollution at its source before it happens. To make good use of our wastes which ocur during our operations via recycling or reuse. To protect the environment in which we work and to use natural resources effectively. To improve environmental consciousness.

5 LOCATIONS Gebze Factory, Start of Activitiy : 2008 Product Groups : Die Cut Parts Number of Shifts : 2 Locations Gebze Bozuyuk Total Area Closed Area m² m² m² m² Nr of Employees White Collar Blue Collar Bozuyuk Factory, Start of Activitiy : 2013 Product Groups : EPP, Thermoforming, PUR Number of Shifts : 3

6 MILESTONES Formplast Established (1991) Converter Business started (2001) ISO 14001:2004 Certification (2007) Moved to GEPOSB- Gebze Plant (2008) Plant Construction in Bozüyük (2012) Institutionalization and reorganization process started (2014) Reorganization II. Phase and Formsound Product Development (2016) PUR Foam Moulding Machine Investment (2018) Moved to Dudullu Plant (2000) 1991 ISO 9001: 2000 Certification (2002) ISO :2002 Certification (2007) EPP facilities started In GEPOSB Gebze Plant (2008) EPP Facilities moved to Bozüyük Plant (2013) Thermoforming and 3D Pur Foam joined to product chain (2015) ERP Integration and Automatic Data Collection started (2015) 12K Excellence Model and Lean Manufacturing Integration (2017)

7 Million FACTS & FIGURES COMPANY 48 White Collar 27 EMPLOYEES 200 YEARS LOCATION Blue Collar Gebze/Bozuyuk SPACES WE PLAY IN PRODUCTION CAPABILTY SEALING ISOLATION DIE CUT THERMOFORM EPP PUR PATENT EASY PARK %75 AUTOMOTIVE 12,00 10,00 8,00 6,00 4,00 2,00 0,00 %15 WHITE GOODS - HVAC SALES ( ) %10 COMMERCIAL (None Project Based) FORMSOUND

8 SECTORS

9 PROJECT MANAGEMENT Formplast, as being 90% project based working company, operates with a project management culture and discipline in line with IATF 16949:2016 standards which covers all kind of industrial area. Our Project and Sales engineers provides first part design, prototyping, mould design, production, first sample presentation and acceptance, packaging and transportation processes by considering all technical requirements of the customer and leading the Project Team, created by Production, Quality, Method, Engineering, Purchasing, Planning and Logistic department responsables.

10 DESIGN / PROTOTYPE Formplast can perform all kind of product development and prototype activities according to the customer requirements by using the up-to-date softwares and engineering calculations in EPP, Formed Parts and Sealing fields either from the first design or with 2D/3D data in a short time. Based on the test and assembly results of the first prototype related tools are prepared and moved to serial production after making the final design. To make an EPP prototype part 3D router machine is used, for other 3D formed or die-cut converted sealing prototype parts various single cavity tools can be used.

11 PRODUCTION CAPABILITY DIE CUT KISS CUT CYLINDER PRESS CUTTER LAMINATION DIMENSIONIGG SPLITTING MACHINES BOBBIN CUT FREQUENCY WELDING THERMOFORMING EPP INJECTION PUR FOAM MOULDING MACHINE

12 PRODUCTS TECHNICAL FOAMS ACOUSTIC FELTS FORMSOUND EPP THERMOFORM PUR

13 TECHNICAL FOAMS Polyurethane(PUR) foam; Open/Closed Cell Ether-Ester based foam Non-flammable acoustic foam Cheap Foam(Bondex) Filtration Foam Thermoformable acoustic foam FORMCELL-15kg/m3 Melamin foam(basf) EPDM ; Open cell EPDM Semi Closed cell EPDM Closed cell EPDM Polyethylene ; Chemical Crosslink PE Physical Crosslink PE Second Foam PE Extruded PE Other Foams; Silicon Foam PVC foam Elestomeric Rubber Foam EVA foam

14 ACOUSTIC FELTS Natural Fiber Felts; Cotton felt Epoxy felt Wool felt Phenolic felt BICO felt Mineral Wool Rock wool Glass wool Polypropylene Felt Meltblown Polyester Felt Water Oil Repellent PES felt Anti-rattle non-woven felts

15 FORMSOUND FORMPLAST's patented product FORMSOUND(R) is a series of high performance light weight acoustic insulation material, composed of special polyester fibers.

16 EPP - AUTOMOTIVE Mercedes Bus Air Conditioning Unit Renault Clio Shroud Pad Hyundai I20 Bumber Shock Absorber VW Sharan Sunvisor Ford Transit Tool Box Ford Transit Headrest Honda Civic Floor Carpet Support Pads

17 EPP NONE AUTOMOTIVE Quick Service Kit for Commercial Refrigerator Thermobox Hot Meal Travelling Box Reusable/Foldable Boxes Reusable Boxes with Seperator Lightweight Ironing Board Thermal Jacket for Boiler Corner Guard for Radiator Rocket Cap Rack and Car Park Column Protection

18 THERMOFORM Ford Cargo Noise Shield for Motor Room Material: BASF Melamin Foam Jaguar F-PACE Noise Shield (cut and seal) Material: Formsound Mercedes Truck- Heat and Noise Shield for Motor Room Material: Panox + Phenolic Felt + Rockwool Ford Transit Heat Shield for Motor Cover Material: Aluminium Foil + Glass Fiber Renault Fluence Noise Absorber Material : Water Oil Repellent NW + Phonolic Felt

19 PUR INJECTION Mercedes Truck-Floor Mat Renault Fluence- Sound Absorber for Wheel Arch

20 CERTIFICATES ISO14001: 2015 ISO 9001:2015 IATF16949 : 2016

21 LABORATORY ZWICK CLIMATIC CHAMBER FOGGING OWEN FOR AGING AIR PERMEABILITY ALPHA CABIN FLAMMABILITY TABER ABRASION WATER ABSORBTION UNDER VACUUM PRECISION SCALE IMPEDANCE TUBE

22 CONTACT US GEBZE FACTORY İnönü Mah. Balçık Köyü Yolu Üzeri GEPOSB İçi Atatürk Bulvarı No:7 Pk:41400 Gebze - Kocaeli / Türkiye +90 (262) (pbx) +90 (262) info@formplastyalitim.com BOZUYUK FACTORY Bozüyük O.S.B. 3.Cd.No:13 Bozüyük - Bilecik / Türkiye +90 (228) (228) info@formplastyalitim.com