We understand water. Mixed-bed cartridge desaliq:ma. Operation manual

Transcription

1 We understand water. Mixed-bed cartridge desaliq:ma Operation manual

2 Central Contact Germany Sales Phone Technical Service Phone Fax Availability Monday to Thursday 7:00 am - 6:00 pm Friday 7:00 am - 4:00 pm Your local point of contact: see accompanying list of representatives Copyright The manufacturer reserves the copyright to this operation manual. Without the written consent of Grünbeck Wasseraufbereitung GmbH, no part of this manual may be reproduced in any way, nor may any part be processed, duplicated or distributed using electronic systems. Contraventions of the aforementioned requirements shall be subject to compensation in damages. We reserve the right to modifications. by Grünbeck Wasseraufbereitung GmbH Translation of the original operation manual Edition of the operation manual: April 2017 Order no.: TD3-GM000en_014

3 Table of contents Table of contents 1 About this manual Other applicable documents Intended audience Storage of documents Symbols used Typographical conventions Validity of the manual Type designation plate For your safety Safety measures Technical safety instructions Regulations Responsibilities of the specialist installer and/or the specialist company Safety information for the specific system Approved resin Product description Intended use Product components Accessories Functional description Installation Requirements with regard to the installation site Checking the scope of supply Installing the product Start-up Preparations How to start up the product Operation Querying the system status Replacing the resin bag Transportation and storage between assignments Cleaning, inspection, maintenance Intervals Cleaning Inspection Maintenance Consumables Spare parts Wearing parts Malfunctions Disposal Technical specifications Capacity curve of desaliq:ma9 mixed-bed cartridge Capacity curve of desaliq:ma Pressure loss curves of desaliq:ma mixed-bed cartridge Other information Explanation of terminology...25 Index...26 Notes...27 Notes...28 Notes...29 Notes

4 About this manual 1 About this manual 1.1 Other applicable documents The following documents shall be deemed as applicable documents for the desaliq:ma mixed-bed cartridge: The manuals of all accessories used shall apply. 1.2 Intended audience This manual is intended for specialist installers. 1.3 Storage of documents This manual and all other applicable documents must be kept so as to be available if required. 1.4 Symbols used This symbol identifies instructions that you must comply with for your personal safety as well as to avoid damage to property. This symbol identifies instructions that you must comply with in order to avoid damage to property. This symbol identifies important information about the product or its handling. 1.5 Typographical conventions The following typographical conventions are used in this manual: 4 32

5 About this manual Instructions Single-step instructions or instructions where the sequence of the actions is unimportant are indicated as follows: Step Multi-step instructions where the sequence of the actions must be observed are indicated as follows: 1. First step a First step of the first action b Second step of the first action 2. Second step Results of an instruction are shown as follows:» Result Lists List symbols used: First bullet point (level 1) First bullet point (level 2) Second bullet point (level 2) Second bullet point (level 1) 1.6 Validity of the manual This manual applies to the following products: desaliq:ma9 mixed-bed cartridge desaliq:ma13 mixed-bed cartridge 5 32

6 About this manual 1.7 Type designation plate The type designation plate is located on the rear side of the desaliq:ma above the base. Please specify the data shown on the type designation plate in order to speed up the processing of your enquiries or orders. Therefore enter the necessary information in the table below to have it readily available whenever necessary Item Designation Item Designation 1 Observe operation manual 2 Nominal connection diameter 3 Nominal pressure 4 Nominal flow 5 Water temperature 6 Ambient temperature 7 Number of resin bags 8 Filling volume of mixed-bed resin 9 Product designation 10 QR code 11 Data matrix code 12 Order no. 13 Batch no. Product designation: Order no.: Batch no.: 6 32

7 For your safety 2 For your safety 2.1 Safety measures Carefully read this operation manual before operating your product. Install the product in a frost-free room. Otherwise, the system may suffer irreparable damage. The consequence can be a water damage. Only use genuine spare parts for maintenance or repair. If unsuitable spare parts are used, the warranty for your product will be void. Only have persons working on your system that have read and understood this manual and that are qualified to do such work on account of their vocational training. Only operate the product if all components are installed properly. Safety device must never be removed, bridged or otherwise tampered with. 2.2 Technical safety instructions This manual contains information and instructions that you must comply with for your own personal safety as well as to avoid damage to property. The information and instructions are highlighted by a warning triangle and have the following structure: CAUTION: Type and source of danger. Possible consequences Preventive measures The following signal words were defined subject to the degree of danger and may be used in the present document: DANGER means that serious or fatal injuries will occur if the corresponding precautionary measures are not taken. WARNING means that serious or fatal injuries may occur if the corresponding precautionary measures are not taken. CAUTION means that minor injuries may occur if the corresponding precautionary measures are not taken. NOTE (without a warning triangle) means that damage to property can occur if the corresponding safety measures are not taken. 7 32

8 For your safety 2.3 Regulations Comply with the following regulations and directives, amongst others, during installation and start-up: Statutory regulations on environmental protection Provisions of the employers' liability insurance associations DIN EN Responsibilities of the specialist installer and/or the specialist company Comply with the following specifications to ensure correct and safe function of the product: Only carry out activities described in this manual. Carry out all activities in accordance with all applicable standards and regulations. Only use this product as intended. Make sure that the required inspection and maintenance work is carried out. Keep this manual. 2.5 Safety information for the specific system CAUTION: Danger of injury due to mechanical damage to the mixed-bed cartridge which has resulted in functional impairment of the components Danger of injury and damage to property due to escaping water and unexpected movement of system components. Do not use damaged mixed-bed cartridges and replace damaged parts immediately. NOTE: The installation site must have a floor drain. Floor drains leading to a lifting system do not work in case of a power failure. Possible flooding of the rooms if no floor drain is provided. Install a water stop device. 2.6 Approved resin The desaliq:ma mixed-bed cartridge may only be operated with the following resin: desaliq:ma resin bag Other resins are not allowed. 8 32

9 Product description 3 Product description 3.1 Intended use The desaliq:ma mixed-bed cartridges are designed to produce ultra-pure water and can be used in the following sector: Full demineralisation of raw water of drinking water quality The desaliq:ma mixed-bed cartridges cannot be used in the following sectors: Treatment of raw water to be used as drinking water Operation with gas cushions In combination with automatic fittings for make-up water feed 3.2 Product components Item Designation Item Designation 1 Green lever 2 Conductivity meter 3 Cover with handles 4 Pure water connection 5 Shut-off valve 6 Raw water connection 7 Type designation plate 8 Transport trolley 9 32

10 Product description 3.3 Accessories You can retrofit your product with additional accessories. Please contact your local Grünbeck representative or Grünbeck s headquarters in Hoechstaedt for details. Image Product Order no. GENO-therm hose set Consisting of: two drinking water hoses of 1.5 m in length (DVGW W270 and KTW-A certified). The raw and pure water hose each have two 3/4" union nuts (nickel-plated brass). GENO-therm filling device Basic Water meter with connection material The water meter with connection material can be integrated into the raw water feed line at a 3/4" male thread by means of the double screw connection supplied with the system. Euro system separator GENO -DK 2-Mini To secure devices and systems endangering the drinking water according to DIN EN 1717 (formerly DIN 1988, part 4). GENO -STOP 1" Safety device for reliable and overall protection against water damage. GENO -therm case Basic Sortimo case GENO-therm hose set Water meter with connection material GENO-therm conductivity measuring cell with adapter GENO -therm case Premium Sortimo case GENO-therm hose set Water meter with connection material Conductivity meter GENO Multi LF 10 32

11 Product description 3.4 Functional description Physical Via an interior distribution system, 2 (desaliq:ma9) or 4 (desaliq:ma13) resin bags filled with mixed-bed resin are steadily flown through from bottom to top. The fully demineralised water, the so-called demi water, is directed to the tank outlet via the collection element located at the tank lid Chemical The mixed-bed resins consist to one part of a highly acid cation exchanger resin and to the other part of a highly alkaline anion exchanger resin. In the mixed-bed cartridges, the two components are completely mixed. The cation exchanger resin removes all positively charged ions, the so-called cations, from the raw water. All cations contained in the raw water such as calcium, magnesium or sodium are exchanged for H + ions. The anion exchanger resin is used in full demineralisation to filter off negatively charged ions, the so-called anions. All anions such as nitrate, phosphate, sulphate, chloride and hydrogen carbonate contained in the raw water are exchanged for OH - ions. Full demineralisation removes almost all undesired components from the inlet water. Thanks to the highly alkaline anion exchanger resin, silicic acid and carbon dioxide are also filtered off. The H + and OH - ions generated during the exchange process combine to H2O. The result of the full demineralisation principle is pure water Demineralisation of raw water The main application of the desaliq mixed-bed cartridge is the full demineralisation of raw water for easy and quick filling and make-up water feed of heating systems. The raw water is directed to the inlet of the mixed-bed cartridge via an optional system separator and a fine filter

12 Installation 4 Installation Item Designation Item Designation 1 Drinking water filter pureliq:rd 2 GENO-therm filling device Basic 3 GENO-therm hose set Fig. installation example for desaliq:ma9 mixed-bed cartridge 4.1 Requirements with regard to the installation site Please observe local installation directives, general guidelines and technical specifications. Install the product where it is not exposed to: Powerful heat radiation Frost Direct sunlight Chemicals, dyes, solvents and their vapours 12 32

13 Installation CAUTION: Danger due to mechanical energy! System components may be subject to overpressure. Danger of injury and damage to property due to escaping water and unexpected movement of system components. Fit a suitable pressure reducing device into the pressurised line upstream of the mixed-bed cartridge. Fit an approved safety valve for the specified pressure range into the pressurised line upstream of the mixed-bed cartridge. Make sure that the opening pressure set on the safety valve does not exceed the maximum permissible operating pressure stated on the type designation plate. NOTE: The installation site must have a floor drain. Floor drains leading to a lifting system do not work in case of a power failure. Possible flooding of the rooms if no floor drain is provided. Install a water stop device. 4.2 Checking the scope of supply Item Designation Item Designation 1 Mixed-bed cartridge with conductivity meter and resin bag 3 Transport trolley (only for desaliq:ma13) 2 Operation manual Check the scope of supply for completeness and possible damage

14 Installation 4.3 Installing the product Installation with filling device 1. Set the mixed-bed cartridge down in an upright position in a stable location. Note: Risk of damage to the product. Screwing the double nipple in too far may result in damage to the product. Make sure that the double nipple does not rotate when the hoses are connected. If necessary, secure the double nipple so that it does not rotate. 2. Connect the raw water hose to the raw water connection of the mixed-bed cartridge and to the raw water connection of the filling device. 3. Connect the pure water hose to the pure water connection of the mixed-bed cartridge and to the pure water connection of the filling device Installation without filling device NOTE: Danger of contaminated drinking water if the system separator is missing. The mixed-bed cartridges are not intrinsically safe. If the mixed-bed cartridges are installed without a filling device and there is no system separator downstream of the mains water connection, then there is the risk of the drinking water becoming contaminated. Install a system separator upstream of the mixed-bed cartridge. 1. Set the mixed-bed cartridge down in an upright position in a stable location Note: Risk of damage to the product. Screwing the double nipple in too far may result in damage to the product. Make sure that the double nipple does not rotate when the hoses are connected. If necessary, secure the double nipple so that it does not rotate. 2. Connect the raw water hose to the raw water connection of the mixed-bed cartridge and to the raw water connection of the installation. 3. Connect the pure water hose to the pure water connection of the mixed-bed cartridge and to the pure water connection of the installation

15 Start-up 5 Start-up 5.1 Preparations Make sure that the resin bag has been fitted correctly: Seam parallel with the rim of the container, tear-off sticker facing upwards. 5.2 How to start up the product 1. Slowly increase the water supply. 2. Press the green lever to bleed the mixed-bed cartridge. 3. Leave all valves open. 4. Switch on the conductivity meter.» 000 should appear on the display. 5. Replace the resin as soon as the desired limit value is shown on the display. (We recommend a max. of 50 µs/cm) The conductivity meter switches off automatically after approx. 10 minutes

16 Operation 6 Operation 6.1 Querying the system status Inspect the mixed-bed cartridge on a regular basis during operation. Make sure that all hoses are securely connected. Check the mixed-bed cartridge and the connections for leaks. Check if the lid is seated securely. Check the conductivity. 6.2 Replacing the resin bag Remove the used resin bag 1. Shut off the water supply and water drain. 2. Press the green lever until the mixed-bed cartridge is unpressurised. 3. Remove the supply hose. 4. Open the shut-off valve at the raw water connection. 5. Allow the mixed-bed cartridge to run until empty. 6. Secure the mixed-bed cartridge in position using its legs. 7. Depress the lid slightly and turn it 1/8 in an anti-clockwise direction to remove it. 8. Leave the shut-off valve at the raw water connection open. 9. Reach into the container and pull out the used resin bag by hand. 10. Remove the tear-off sticker on the resin bag by tearing it along the perforation.» In this way you can safely identify a depleted resin bag thus preventing mix-ups. 11. Dispose of the resin bag in compliance with local regulations. 12. Remove contamination from the sieve elements in the base and in the lid Fitting the new resin bag 1. Fit the new resin bag. 2. Check that it is positioned correctly: Seam parallel with the rim of the container, tear-off sticker facing upwards

17 Operation If the resin bag is incorrectly positioned, raw water will flow past the resin bag. As a result, the system will not be fully utilised and the conductivity will increase. 3. Reattach the lid. 4. Secure the mixed-bed cartridge in position using its legs. 5. Depress the lid slightly and turn it 1/8 in a clockwise direction.» The system is ready for operation. 6.3 Transportation and storage between assignments When transporting and storing the mixed-bed cartridges between assignments, ensure they are: Depressurised Drained Between assignments, protect the mixed-bed cartridge against: High levels of heat Frost Direct sunlight Chemicals, dyes, solvents and their vapours Mechanical damage 17 32

18 Cleaning, inspection, maintenance 7 Cleaning, inspection, maintenance 7.1 Intervals The following tasks must be carried out in compliance with DIN EN 806-5: Task Interval Execution Inspection 2 months Specialist installer Maintenance 6 months Specialist installer 7.2 Cleaning NOTE: Do not clean the product with alcohol- or cleaning agents containing solvents! Such substances damage components made of plastic. Only clean the external surfaces of the product. Do this using a cloth moistened in water. 7.3 Inspection Check the mixed-bed cartridge and the connections for leaks. Lubricate the seal in the lid using silicone grease or silicone spray. 7.4 Maintenance Check the mixed-bed cartridge and the connections for leaks. Lubricate the seal in the lid using silicone grease or silicone spray. Check the measurement accuracy of the conductivity meter

19 Cleaning, inspection, maintenance 7.5 Consumables NOTE: Danger of damaging the system if unsuitable consumables are used. Only use genuine consumables. Product Order no. desaliq:ma resin bag 2 x 6 l desaliq:ma resin bag 4 x 6 l Spare parts NOTE: Risk of damage to the system if unsuitable spare parts are used. There is a risk of functional impairments, malfunctions and loss of warranty. Only use genuine spare parts. You may order spare parts from your local Grünbeck representative (refer to the website at Wearing parts NOTE: Risk of damage to the installation if unsuitable parts are used. There is a risk of functional impairments, malfunctions and loss of warranty. Only use genuine parts. Seals are wearing parts

20 Malfunctions 8 Malfunctions If malfunctions do occur that cannot be remedied by the instructions given below, contact Grünbeck's technical service/authorised service company - see Have your equipment data to hand (see chapter 1.7). Malfunctions Explanation Remedy No flow. The shut-off valves are not open completely. Open the shut-off valves completely The exchanger capacity is low. The residual conductivity rises rapidly after a long period of operational downtime. A softening or phosphate system is connected upstream. Contaminated raw water. The mixed-bed cartridge has not been fully bled. The mixed-bed cartridge is used up. Re-Ionisierung has occurred. Connect the mixed-bed cartridge directly to the raw water network. Connect a filter upstream and wait for the lines to be flushed. Clean the sieve elements in the base and in the lid. Bleed the mixed-bed cartridge completely. Replace the resin bag. Allow the water to drain without being used until the residual conductivity abates. The flow rate is very low. The hose line is kinked. Re-lay the hose line. The flow rate is very high The residual conductivity has exceeded the limit value. The conductivity is high even with a new resin bag The hose line is clogged. The sieve elements are clogged. The flow stabiliser in the raw water connection is defective. The mixed-bed resin is depleted. Resin bag fitted incorrectly Flow rate too high Disconnect the hoses from the system and flush them out thoroughly. Clean the sieve elements in the base and in the lid. Replace the flow stabiliser. Replace the resin bag. Fit the resin bag correctly. See flow rate too high 20 32

21 Disposal 9 Disposal Do not dispose of the packaging, the products and/or accessories in the household waste. Comply with the applicable national regulations for disposal. Make sure that the packaging, the product and the accessories are disposed of properly

22 Technical specifications 10 Technical specifications desaliq:ma mixed-bed cartridge 9 13 Order no.: Dimensions and weights A Height [mm] B Width [mm] C Depth [mm] Number of resin bags [pcs] 2 4 Filling volume of mixed-bed resin [l] Shipping weight [kg] Connection data Nominal connection diameter ¾ ¾ Performance data Nominal pressure PN 6 Flow at Δp 1 bar [l/h] Capacity at a desired residual conductivity of < 10 µs/cm Capacity at a desired residual conductivity of < 50 µs/cm [I] [I] Nominal flow rate [m 3 /h]

23 Technical specifications General Water temperature [ C] 5-30 Ambient temperature [ C] Capacity curve of desaliq:ma9 mixed-bed cartridge Item Designation Item Designation 1 Volume of demineralised water in m³ 2 Conductivity of raw water in µs/cm 23 32

24 Technical specifications 10.2 Capacity curve of desaliq:ma13 Item Designation Item Designation 1 Volume of demineralised water in m³ 2 Conductivity of raw water in µs/cm 10.3 Pressure loss curves of desaliq:ma mixed-bed cartridge Item Designation Item Designation 1 Pressure loss in bar 2 Flow in l/h 24 32

25 Other information 11 Other information 11.1 Explanation of terminology Drinking water Raw water Pure water Drinking water is any water that is intended for use in the domestic environment for drinking and all other food preparation purposes, for personal hygiene and cleaning as well as for cleaning objects that do not only temporarily come into contact with foodstuffs or the human body. Raw water is the untreated water prior to treatment. Pure water is the treated water following treatment

26 Index Index C Consumables I Inspection Installation M Maintenance S Safety... 7 Spare parts...7, 19 Start-up T Type designation plate... 6 W Wearing parts R Resin bag... 6, 8, 13, 15, 16,

27 Notes Notes 27 32

28 Notes Notes 28 32

29 Notes Notes 29 32

30 Notes Notes 30 32

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32 Grünbeck Wasseraufbereitung GmbH Josef-Grünbeck-Strasse Hoechstaedt/Germany info@gruenbeck.com For more information go to