Synthetic Organic Chemicals 5(f)

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1 SEAC, Gujarat Page 1 of 14 Synthetic Organic Chemicals 5(f) For Terms of Reference [ToR] New Project 1. Basic Information of the Project: i Name & Address of the Project site (Complete details with plot no./survey no., Landmark etc. ) VIRAG INTERNATIONAL Plot No. DP63/1, Saykha GIDC, Tal: Vagra, Dist: Bharuch, Gujarat ii Name of the Applicant Mr. Virag Jasani iii Address for correspondence Plot No. DP63/1, Saykha GIDC, Vagra, Bharuch, Gujarat iv Contact no. and ID of the Applicant Mo. no. : exports@viraginternational.com v Aerial distance of nearest Habitat (KM) 1.5 km vi vii viii Longitude & Latitude of the Project Site: (4 corners of the site) Category as per the Schedule to the EIA Notification 2006 i.e. 1(d), 2(b), 5(f) etc. Applicability of General Conditions of EIA Notification 2006: i.e. Ensure that (1) Protected areas notified under the Wildlife (Protection) Act, 1972; (2) CEPI areas (3) Ecosensitive areas and (4) Interstate boundaries and international boundaries; are not located within 5 km or 10 km (as the case may be) area from the boundary of the proposed site. Point Latitudes Longitudes A 21 47'52.65"N 72 49'9.51"E B 21 47'53.02"N 72 49'11.79"E C 21 47'47.42"N 72 49'12.33"E D 21 47'47.05"N 72 49'10.20"E 5 (f) Synthetic Organic Chemicals SubCategory: IND2 NA 2. Online application reg. : a) Online application proposal no. : SIA/GJ/IND2/XXXXX/XXXX Newly applied b) Date of online acceptance of ToR Newly applied application by SEAC: Page 1 of 14

2 SEAC, Gujarat Page 2 of 14 c) Date of presentation for ToR: Newly applied 3. Product profile: Sr. Name of the CAS no. /CI no. Quantity Enduse of products No. Products MT/Month 1 Vinyl Sulphone Dyes Manufacturing 2 HAcid Dyes Manufacturing 3 Ortho Anisidine Dyes Manufacturing Vinyl Sulphone 4 Para Crisidine Dyes Manufacturing Vinyl Sulphone 5 Sulpho Para Vinyl Dyes Manufacturing Sulphone Total 660 The project falls under Category B of project activity 5(f) as per the schedule of EIA Notification Product wise Raw material consumption: Sr. no. Name of the Products Name of the Raw Materials CAS / CI no. of raw materials. Quantity MT/Month 1 Acetanilide Chloro sulphonic acid Thinoyl chloride Ice Water Vinyl Sulphone SBS slurry SBS Caustic lye Ethylene oxide Spent acid Wash water Sulphuric acid Naphthalene Sulphuric acid Water Oleum Nitric Acid LSP HAcid Glauber Salt Steam CI Powder Acetic acid Soda Ash Caustic Flakes Methanol Spent acid Ortho Anisidine Vinyl Acetyl Ortho Ansidine Sulphone Chloro sulphonic acid Page 2 of 14

3 SEAC, Gujarat Page 3 of 14 4 Para Crisidine Vinyl Sulphone 5 Sulpho Para Vinyl Sulphone Ice Sodium bisulphite Caustic lye Ethylene Oxide Sulphuric acid Para Cresidine Acetic anhydride Chloro Sulphuric acid Ice Spent acid Washing water SBS Water Caustic lye Dil.H2SO Ethylene Oxide Wash water Sulphuric acid (98%) Vinyl Sulphone Oleum Acid (65%) Sulphuric Acid Ice KCl Salient features of the project including Water, Air and Hazardous waste management: Sr. Particulars Details no. A Total cost of Proposed Project 28 Crores (Rs. in Crores): B Total Plot area ( sq. meter) Sq. m. Green belt area,/tree Plantation area 2000 Sq. m. ( sq. meter) C Employment generation 35 D i ii Water Source of Water Supply (GIDC Bore well, Surface water, Tanker supply r etc...) Status of permission from the concern authority. Water consumption (KLD) Saykha GIDC Permission is mention in land possession letter. Land possession letter is enclosed. Page 3 of 14

4 SEAC, Gujarat Page 4 of 14 Category KLD Remarks (A) Domestic 3.0 (B) Gardening 1.0 (C) Industrial Process 46.0 Washing 1.0 Boiler 12.0 Cooling 1.0 Others Industrial Total 60.0 Total (A + B + C) ) Total water requirement for the project: 64 KLD 2) Quantity to be recycle: 3 KLD 3) Total fresh water requirement: 61 KLD iii Waste water generation (KLD) iv Category Waste water Remarks KLD (A) Domestic 2.4 (B) Industrial Process 24.0 Washing 1.0 Boiler 1.0 Cooling Others Total Industrial waste water 26.0 Treatment facility within premises with capacity [ETP (Primary, Secondary, Tertiary), MEE, Stripper, Spray Dryer, STP etc]. ETP:26 KLD (Primary, Secondary, Tertiary) v Mode of Disposal & Final meeting point Domestic:Soak Pit Industrial: CETP, Saykha vi In case of Common facility (CF) like CETP, Common Spray dryer, Common MEE etc., name of CF CETP: Saykha GIDC Membership of Common facility (CF) Permission for discharging of treated effluent quantity is mention in land possession letter. vii Reuse/Recycle details (KLD) Page 4 of 14

5 SEAC, Gujarat Page 5 of 14 E i Air Flue gas emission details No. of Boilers/TFH/Furnaces/DG sets etc. with capacities viz. TPH, Kcal/hr, MT/hr, KVA etc. ii Sr. no. Source of emission With Capacity 1 IBR Boiler 6 Ton 2 Thermo fluid heater 8 Lac Kcal 3 D.G set (65 KVA Standby) Stack Height (meter) Type of Fuel 13 Natural Gas 11 Natural Gas Quantity of Fuel MT/Day 450 SCM/day 350 SCM/day Type of emissions i.e. Air Pollutants PM SO 2 NOx PM SO 2 NOx 7 HSD 10 Lit/Hr. PM SO 2 NOx Process gas i.e. Type of pollutant gases (SO 2, HCl, NH 3, Cl 2, NO x etc.) Air Pollution Control Measures (APCM) Sr. no Source of emission Type of emission Stack/Vent Height (meter) Reaction Vessel VS Process 21 Plant Process Vessel of other VS Process 21 OAVS, PCVS, SPVS Nitration Reactor from Process 21 H Acid Plant Isolator of H Acid Plant Process 21 Air Pollution Control Measures (APCM) Two stage water scrubber + Alkali scrubber Two stage water scrubber + Alkali scrubber Two stage Alkali scrubber Two stage Alkali scrubber iii Fugitive emission details with its mitigation measures. As below: Fugitive emission details with its mitigation measures Proposed project is of manufacturing of S. O. Dyes. Followings measures will take for proposed project. Page 5 of 14

6 SEAC, Gujarat Page 6 of 14 F i Maintaining the house keeping regularly Transferring the liquid materials by pump To carry out regular leak detection and repair activities Proper routine maintenance of equipment reduces the likelihood of leaks Hazardous waste (as per the Hazardous and Other Wastes (Management and Transboundary Movement) Rules Sr. no. Type/Name of Hazardous waste Source of generation Category and Schedule as per HW Rules. Quantity (MT/Annum) Disposal Method 1. Discarded Packaging Used for Containers reuse or returned back to its supplier. 2. ETP Sludge ETP Collection, storage, transportation, disposal at the approved TSDF site. 3. Used oil Plant Collection, storage, Reuse within premises. 4. Iron sludge Process Collection, storage, transportation, 5. Gypsum Sludge sold Cement Industry. Process Collection, storage, transportation, sold to Cement Industry. 6. Glauber salt Process Collection, storage and reuse in own process. 7. HCl Process Recycle within premises or sold to actual users. 8. Acetic Acid Process Recycle within to premises or sold to actual users. Page 6 of 14

7 SEAC, Gujarat Page 7 of Spent Acid Process Recycle within premises or sold to actual users. Quantity of discarded containers must be in MT/Annum. ii iii G i ii Membership details of TSDF, CHWIF etc. Details of NonHazardous waste & its disposal (MSW and others) Solvent management, VOC emissions etc. Types of solvents, Details of Solvent recovery, % recovery. reuse of recovered Solvents VOC emission sourcess and its mitigation measures Will be taken at the time of CTE/CTO application. Non contaminated items like plastics bag, paper and cartoons will be sell to actual users. Type of Solvent % Recovery Reuse of recovered solvent Methanol Naphthalene % There will be providee closed transferring system of raw materials during manufacturingg to avoid any VOC. Regular maintenancm ce of machineries and regular checkingg of all vessels to prevent any a leakages to prevent the VOC. 6. Details of Environmental Consultant: Sr. Particulars no. i Name of the Consultant ii Contact no. and ID of the Consultant iii iv Accreditation for the categories and Validity Any other details Details Selfapplied Mo. no. : exports@viraginternational.com Name & designation of the Applicant: Mr. Virag Jasani (Partner) Stamp & Signature of Applicant: TOR New project SEAC, Gujarat Page 7 of 14

8 SEAC, Gujarat Page 8 of 14 Date: General Instructions: Format shall be in WORD Format (Font type Arial, Font size 11) Provide authenticated (with stamp & Signature) hard copy during presentation. Kindly send to : seacgujarat@gmail.com Above data shall be as per application Form1 & PFR. Incorporate relevant details in respective column in the Format. Do not attach Annexure except copy of Certificates etc. Page 8 of 14

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