PRE FEASIBILITY REPORT

Transcription

1 PRE FEASIBILITY REPORT For EXPANSION IN EXISTING MANUFACTURING PLANT Of M/s. SHIVA DYE STUFF PVT. LTD Plot no. A2-11/6104,G.I.D.C. Industrial Estate, Ankleshwar , Gujarat. 1

2 CONTENTS Sr. No. Description 1. Executive Summary 2. Introduction of the Project/Background information 3. Project Description 4. Site Analysis 5. Planning Brief 6. Proposed Infrastructure 7. Rehabilitation and resettlement (R & R) Plan 8. Project Schedule & Cost Estimates 9. Analysis of Proposal (Final Recommendations) 2

3 1.0 EXECUTIVE SUMMARY 1.1 Company Profile Introduction M/s. Shiva Dye Stuff Pvt. Ltd is promoted by Shri. Vipulbhai V. Gajera. Existing unit is located at plot no. A2-11/6104, G.I.D.C. Industrial Estate, Ankleshwar , Gujarat. 1.2 Project Details Name of product with its quantity Sr. No. Product Name CAS No. Existing Proposed Total Quantity (MT/Month) 1. C.P.C. Blue Alpha Blue Ammonium Sulphate Total: Green Belt Development Company shall develop an effective green belt within the factory and on periphery of the factory. In addition to this, majority of the vacant land shall be planted with trees, shrubs and grasses. 1.4 Power & Fuel Requirement Energy: Source of power is DGVCL. Fuel: No. Type of Fuel Existing Proposed Quantity 1. Coal 3 MT/Day 12 MT/Day 15 MT/Day 2. Diesel lit/hr 80 lit/hr 3

4 1.5 Water Requirement and Wastewater Generation & Treatment Water Consumption & wastewater Generation: Water Consumption (KL/Day) Effluent generation (KL/Day) Existing Proposed Total Existing Proposed Total (A) Domestic (B) Gardening (C )Industrial Process Boiler Cooling Washing Scrubber (C )Industrial Total Total Domestic water 5.0 KLPD and sewage generated will be disposed to soak pit via septic 3.0KLPD. Gardening water 2 KLPD. Industrial water KLPD and effluent KLPD. Industrial KLPD will be treated in primary and secondary and tertiary treatment followed by RO system. RO KLPD will be reused in process manufacturing. RO 26 KLPD will be send to ETL, Ankleshwar. 4

5 1.6 Air Pollution Source and Control Management The source of air pollution due to the project will be Flue gas emission. The source of flue gas emission will be from the stack attached to Proposed Hot Air Generator. Type of Flue Gas Emission:- Sr. No. 1 Stack Attached To Industrial Boiler (5 MT) (Existing) Qty. of Fuel To be Used Coal Type of Fuel 2 MT/D (Exi.) MT/D (Pro.) Stack Height (m) Air Pollution Control Measure 30 Adequate Stack Pollutants PM So x NO x 2 Thermo pack boiler (15 lack Kcal) (Existing) Coal 1 MT/D (Exi.) MT/D (Pro.) 30 Adequate Stack PM So x NO x 3 4 D.G. Set (600 KVA) (Proposed) HOT AIR GENERATOR (SFD) KCAL/Hr. (Proposed) Diesel 80 lit/hr 9 Adequate Stack PM So x NO x Coal 5 MT/D 16 Adequate Stack PM Process Gas Emission Details: Sr. No. Stack attached To 1 Reaction vessel APCD System Two Stage water Scrubber system followed by Alkali Scrubber Stack Height Pollutants 11 m NH 3 <= 175 mg/nm 3 2 Spin Flash Dryer (300 KGS/Hr.) (In built HAG) Bag Filter 9 SPM <= 150 mg/nm 3 5

6 1.7 Hazardous Waste Management Sr. No. Waste Category Quantity Facility Existing Proposed Total After Expansion 1. ETP Waste 2. Discarded Containers MT/M 140 MT/M. 150 MT/M. Collection, Storage, Transportation, Disposal to TSDF site by BEIL. 500 Nos./M Collection, Storage, Transportation and Reuse by self /given back to 8000 nos/yr supplier/sold to Registered recyclers Nos./M 440 Nos./M Bags/Liner nos./yr nos./yr 3. Used Oil Lit/Yr Lit/Yr. Collection, Storage, Transportation and Reuse for lubrication/ sell to registered recyclers in case of need arise Spent Sulphuric Acid (18-20 %) 4. Copper Sulphide 5. Ammoniu m Carbonat e D-2 Sch KL/Month KL/M Spent Acid(18-20%) of Alpha blue used in purification of CPC KL/M Spent acid(7 %) of CPC Blue used in recovery of ammonium sulphate MT/yr 2.5 MT/yr Collection, Storage, Transportation, Disposal to TSDF site by BEIL. Or Sell to actual user having rule 9 permission MT/Mon th 1300 MT/Month It will be reused in recovery of ammonium sulphate. 6

7 2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION 2.1 Identification of the project and project proponent. In case of mining project, a copy of mining lease/letter of intent should be given. Identification of the project: Chemical Unit falls under Category 5 (f). Name of Directors (1) Mr. Vipulbhai V. Gajera (2) Mr. Balubhai V. Gajera 2.2 Brief description of nature of the Project. M/s. Shiva Dye Stuff Pvt. Ltd is going to do expansion in existing manufacturing activity at plot no. A2-11/6104, G.I.D.C. Industrial Estate, Ankleshwar , Gujarat.. Our product details are as follows. Sr. No. Product Name CAS No. Existing Proposed Total Quantity (MT/Month) 1. C.P.C. Blue Alpha Blue Ammonium Sulphate Total: Based on the Proposed Products and location of our Project Site, our project is fall under Activity 5 (f) & category B. So, as per the MOEF notification dated 14 th September 2006 & its amendment letter, we have to apply for obtaining Environment Clearance to SEAC/ SEIAA, Gujarat. 2.3 Need for the project and its importance to the country and or region The objective is to be achieved by: Continuously reducing the Costs & improving Quality. To generate local employment 7

8 2.4 Demands-Supply Gap Based on our informal survey of the market with our current customers and various traders, we have found that there is a big potential for the range of the products we are planning. These products will be an addition to the current range of our trading products. 2.5 Imports vs. Indigenous production Based on the current cost of indigenous raw materials and the non availability of some materials, No import will be done for any of our Raw Material. This will make us very competitive against imported finished products and we will be able to increase the export of our finished products. 2.6 Export possibility We shall explore the possibility of export the products. 2.7 Domestic/Export Markets We shall explore the possibility of domestic/export the products. 2.8 Employment Generation (Direct and Indirect) due to project. Employment would be as per prevailing norms of state government for skilled and unskilled people for the project. 3.0 PROJECT DESCRIPTION 3.1 Type of Project including interlinked and interdependent projects, if any. - Category: 5 (f) 3.2 Location (map showing general location, specific location and project boundary & project site layout) with coordinates. Map showing general location Longitude: Latitude: Details of alternate sites considered and the basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted. Major factors involved in the selection of site are listed below: Expansion in Existing project. Site is very well connected by road Availability of sufficient land free from cultivation Availability of power evacuation facilities Availability of water for industrial use Efficient transport facilities within the industrial estate & from the city area. Environment-friendly zone. Uninterrupted power supply. 8

9 3.4 Size or Magnitude of Operation Sr. No. Product Name CAS No. Existing Proposed Total Quantity (MT/Month) 1. C.P.C. Blue Alpha Blue Ammonium Sulphate Total: Project Description with process details (a schematic diagram/flow chart showing the project layout, components of the project etc. should be given) Please refer Enclosure 07 in EC Application. 3.6 Raw material required along with estimated quantity, likely source, marketing area of final products. Mode of transport of raw materials and finished products. Please refer Enclosure 03 & 04 in Additional Attachments. 3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be briefly outlined. There will not resource optimization/recycling and reuse envisaged in the project. 3.8 Availability of water its source, energy/power requirement and source should be given. Power & Fuel Requirement Energy Power supply is available from DGVCL. Fuel: No. Type of Fuel Existing Proposed Quantity 1. Coal 3 MT/Day 12 MT/Day 15 MT/Day 2. Diesel lit/hr 80 lit/hr 9

10 3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their management/disposal. Source of water will be met through GIDC.Total water requirement will be KL/day (Fresh Water Req KLPD) & Total waste water generation will be KL/day Schematic representations of the feasibility drawing which give information of EIA purpose. ACTIVITIES RECONNAISSANCE SURVEY OF EXISTING PLANT MONITORING OF AIR, WATER & SOIL QUALITY & NOISE LEVELS. DATA ON METEOROLOGY SOCIO- ECONOMIC STATUS & BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH LOCALS IDENTIFICATION & ASSESSMENT OF IMPACTS EVALUATION OF IMPACTS BY MATRIX METHOD DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT, GREEN BELT DEVELOPMENT MONITORING PROGRAM OVERVIEW OF E. I. A. STUDIES INTRODUCTION BASELINE ENVIRONMENTAL STATUS SOCIOECONOMIC STATUS & INFRASTRUCTURE PROPOSED PLANT IMPACTS METHODOLOGY OF IMPACT ASSESSMENT ENVIRONMENTAL MANAGEMENT PLAN SOURCE OF INFORMATION ANNUAL REPORT MARKET ASSESSMENT FINANCIAL REPORT PROJECT REPORT ENVIRONMENTAL INFORMATION CENTRE CENTRAL GROUND WATER BOARD GUJARAT POLLUTION CONTROL BOARD (GPCB) PUBLIC HEALTH ENGINEERING DEPT. AGRICULTURE DEPARTMENT FOREST DEPARTMENT IRRIGATION DEPARTMENT EMPLOYMENT EXCHANGE HEALTH CENTER CENSUS DEPT. FACILITY DESCRIPTION CONSEQUENCE ANALYSIS PREPARATION OF DISASTER MANAGEMENT PLAN RISK ANALYSIS STUDIES & DISASTER MANAGEMENT PLAN SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. 10

11 4.0 SITE ANALYSIS 4.1 Connectivity Site is very well connected by road Availability of power evacuation facilities Availability of water for industrial use 4.2 Land Form, Land Use and Land Ownership It will be incorporated in EIA Studies. 4.3 Topography (along with map) 4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area under CRZ)), shortest distances from the periphery of the project to periphery of the forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette notification should be given. It will be incorporated in EIA Studies. CRZ Clearance is not applicable to us. 4.5 Existing Infrastructure Existing Infrastructures facilities are listed below: Site is very well connected by road Proximity to Raw Material suppliers Availability of sufficient land free from cultivation. Availability of power evacuation facilities 4.6 Soil Classification It will be incorporated in EIA Studies. 4.7 Climatic data from secondary sources. Secondary Sources Indian Meteorological Department, Surat or our own weather station. 4.8 Social infrastructure available. Depending on the growth of the company the required social infrastructure will be provided. 11

12 5.0 PLANNING BRIEF 5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country planning/development authority classification. Type of Industry: Synthetic Organic Chemical Industries Facility: Canteen, Administration, Transportation 5.2 Population Projection We will include in EIA Report. 5.3 Land use planning (breakup along with green belt etc.) Total Plot Area 2220 Sq.m 5.4 Assessment of Infrastructure Demand (Physical & Social) Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed project. Social Welfare Cordial relation with the industry shall be established and representation shall be made to villagers help for creation of facilities related to health, education, etc. 5.5 Amenities/Facilities It will be incorporated in the EIA Studies. 6.0 PROPOSED INFRASTRUCTURE 6.1 Industrial Area (Processing Area) Processing Area (Processing Zone, and Utility Area) Please refer Plant Layout. - Annexure - 16 in additional details. 6.2 Residential Area (Non Processing Area) Non Processing Area (Green belt, Raw material storage area, Finished storage area, Open space) Please refer plant Layout- Annexure -16 in additional details. 6.3 Green Belt Company shall develop an effective green belt within the factory and on periphery of the factory. In addition to this, majority of the vacant land shall be planted with trees, shrubs and grasses. 12

13 6.4 Social Infrastructure Depending on the growth of the company the required social infrastructure will be provided. 6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc) Site is very well connected by road & railway 6.6 Drinking water Management (Source & Supply of water) Water requirement will meet through the GIDC Bore well. 6.7 Sewerage System Sewage pipes would be laid in entire company for the removal and disposal of mainly nonharmful liquid wastes from the offices, canteen and domestic waste coming from different sections. These liquid wastes would be treated (If required) and disposed by septic tank and soak pit. 13

14 6.8 Solid Waste Management Details of Hazardous Waste Generation & Disposal Sr. No. Waste Category Quantity Facility Existing Proposed Total After Expansion 1. ETP Waste MT/M 2. Discarded Containers 6.9 Power Requirement & Energy: Power will be met from DGVCL. 140 MT/M Nos./M 440 Nos./M 150 MT/M. Collection, Storage, Transportation, Disposal to TSDF site by BEIL. 500 Nos./M Collection, Storage, Transportation and Reuse by self /given back to supplier/sold 8000 nos/yr to Registered recyclers Bags/Liner nos./yr 5600 nos./yr 3. Used Oil Lit/Yr Lit/Yr. Collection, Storage, Transportation and Reuse for lubrication/ sell to registered recyclers in case of need arise Spent Sulphuric Acid (18-20 %) 4. Copper Sulphide 5. Ammoniu m Carbonate D-2 Sch KL/Month KL/M Spent Acid(18-20%) of Alpha blue used in purification of CPC KL/M Spent acid(7 %) of CPC Blue used in recovery of ammonium sulphate MT/yr 2.5 MT/yr Collection, Storage, Transportation, Disposal to TSDF site by BEIL. Or Sell to actual user having rule 9 permission MT/Mont h 1300 MT/Month It will be reused in recovery of ammonium sulphate. 14

15 7.0 REHABILITATION AND RESETTLEMENT (R & R) PLAN 7.1 Policy to be adopted (central/state) in respect of the project affected including home oustees, land ouatees and landless laborers (a brief outline to be given). R & R policy is not applicable to this project. There shall be no displacement of any population in project area 8. PROJECT SCHEDULE & COST ESTIMATES 8.1 Likely date of start of construction and likely date of completion (Time schedule for the project to be given). This is an existing unit. Construction activity is already done. We will do modification in existing construction activity after obtaining Environment Clearance and required permission from state pollution control board. 8.2 Estimated Project cost along with analysis in terms of economic viability of the project. Existing project cost is Rs Cr. Proposed Project cost is Rs Cr. Total project cost: Cr. 9. ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS) 9.1 Financial and social benefits with special emphasis on the benefit to be local people including tribal population, if any, in the area. Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed project. Social Welfare shall be done. Cordial relation with the industry shall be established and representation shall be made to villagers help for creation of facilities related to health, education, etc. 15